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Thomas Meyer-Dethlefs

Operational Excellence Manager

Thomas Meyer-Dethlefs
Wiefelstede, Germany

Experience

Jan 2023 - Dec 2024
2 years
Nordenham, Germany

Operational Excellence Manager

Consulting

  • Planning and implementation of a management system in close coordination with the CEO as a member of the senior management core team.
  • Appointed Master Black Belt to train Lean Six Sigma Black Belts.
Jan 2022 - Dec 2022
1 year
Everswinkel, Germany

Technical Director

Interim

Aug 2021 - Dec 2021
5 months
Nordenham, Germany

Consultant

Interim

Apr 2021 - Present
5 years
Wiefelstede, Germany

Freelance Consultant

Self-employed

  • Building a freelance consulting practice focused on holistic transformation for the better.
  • Taking both vertical and horizontal views of my clients' businesses to identify urgent areas for focused problem-solving.
Jul 2020 - Jan 2021
7 months
Gummersbach, Germany

CTO

Mutares SE Co KGaA

Apr 2020 - Nov 2020
8 months
Vienna, Austria

Head of Logistics

Mutares SE Co KGaA

  • Bridged the COO vacancy after the company takeover and coordinated multiple locations in Austria.
  • Faced special challenges due to COVID.
Sep 2019 - Mar 2021
1 year 7 months
Germany

Director

Mutares SE Co KGaA

  • Operational due diligence in mergers & acquisitions
  • Interim COO in logistics
  • Interim CTO in mechanical engineering
Jan 2019 - Aug 2019
8 months
Düsseldorf, Germany

Operational Excellence Leader

Kiepe Electric GmbH

  • Led interdisciplinary teams
  • Managed agile projects
  • Member of the management team
  • Post-merger integration into Knorr-Bremse AG
Sep 2015 - Apr 2019
3 years 8 months
Munich, Germany

Director Cooperate Performance Improvement

Alvarez and Marsal Deutschland GmbH

  • Analyzed administrative and operational business processes in manufacturing companies to clearly show resource waste
  • Operational due diligence for private equity firms
  • Interim management and project management for global strategic projects (manufacturing footprint, plant debottlenecking)
  • Industries: metal industry, automotive suppliers, electronics
Jan 2015 - Sep 2015
9 months
Dornum, Germany

Management Consultant

Meyer-Dethlefs Consulting

  • Advised companies on optimizing business processes using Lean and Six Sigma methods
  • Analyzed administrative and operational business processes in production companies to clearly show resource waste
  • Developed plans for measures to avoid waste
  • Organized knowledge transfer and empowered employees to implement measures
  • Designed, implemented, and audited a tailored management system to continuously manage improvements
Jan 2011 - Jan 2015
4 years 1 month
Düsseldorf, Germany

Global Operational Excellence Manager

Voestalpine Böhler Welding Group

  • Developed and implemented a global OpEx organization for 12 production plants
  • Established new global sales processes to improve efficiency in administrative operations and market presence
  • Developed an international strategy for high-alloy solid wires
Jan 2011 - Jan 2014
3 years 1 month
Hamm, Germany

Operations Manager

Voestalpine Böhler Welding Germany

  • Led 3 production units in Hamm and Freiburg, covering solid wire, powder and electrodes as well as special electrodes and the supporting areas of maintenance and repair, labs, welding workshop and engineering
  • Implemented a stable leadership structure
  • Planned and controlled annual budgets of €45 million
  • Achieved 3%–5% yearly savings on the managed budget by introducing lean management, KPIs, Hoshin Kanri and regular meetings to track goals
Jan 2001 - Jan 2011
10 years 1 month
Chicago, United States

Management Consultant, Senior Consultant

Argo Inc.

  • Acquired and managed international consulting projects
  • Independently conducted potential analyses in administration, production and sales
  • Created presentations and simulations to train interdisciplinary teams
  • Participated in due diligence projects
  • Planned, executed and presented analyses of the entire value chain
  • Prepared project plans for implementing lean management
  • Designed and led workshops and long-term projects to ensure sustainability
Jan 2000 - Jan 2001
1 year 1 month
Wendelstein, Germany

Plant Manager

Steifensand GmbH

  • Established and implemented lean production
  • Planned and controlled production processes
  • Designed and delivered company presentations at trade shows and events
Jan 1995 - Jan 2000
5 years 1 month
Strullendorf, Germany

Production Manager

Dr. Renger

  • Provided disciplinary leadership for 50 production employees
  • Led the production planning department
  • Took responsibility for meeting production cost budgets
  • Designed and implemented lean management tools
  • Developed and introduced recipe optimizations
Jan 1994 - Jan 1995
1 year 1 month
Bremen, Germany

Coatings Development Specialist

Suding & Soeken GmbH & Co. KG

  • Prepare formulations and manufacturing instructions
  • Plan and conduct test series to optimize quality
  • Provide technical application support to customers
  • Plan and conduct training sessions for customers and staff
Jan 1993 - Jan 1994
1 year 1 month
Pinneberg, Germany

Key Account Manager / Sales

Hempel GmbH

  • Acquire new clients
  • Maintain and expand the customer base
  • Provide technical advice to customers
Jan 1991 - Dec 1991
1 year
Hamburg, Germany

Coatings Development Specialist

Mankiewicz Gebr. & Co. GmbH & Co. KG

  • Produce paints on a lab scale
  • Develop formulations
  • Test materials according to given specifications
  • Create documentation
Jan 1988 - Jan 1993
5 years 1 month
Hamburg, Germany

Quality Engineer

Mankiewicz Gebr. & Co. GmbH & Co. KG

  • Formulate workflows according to DIN ISO 9002
  • Prepare and participate in audits
  • Process complaints
  • Advise customers and staff on the use of measuring and testing equipment
  • Onboard new employees and conduct training

Industries Experience

See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.

Experienced in Manufacturing (18 years), Professional Services (15.5 years), Metals and Mining (7.5 years), Chemical (7 years), Agriculture (5 years), and Automotive (3.5 years).

Manufacturing
Professional Services
Metals and Mining
Chemical
Agriculture
Automotive

Business Areas Experience

The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.

Experienced in Operations (31 years), Strategy (24 years), Project Management (14 years), Production (9 years), Quality Assurance (8.5 years), and Sales (5 years).

Operations
Strategy
Project Management
Production
Quality Assurance
Sales

Summary

  • Securing the company's future through solution-oriented approach
  • Optimizing the value chain with strong customer focus
  • Developing strategies to build a sustainable corporate culture
  • Strong stakeholder management
  • Project management of varying complexity
  • Manager, consultant, coach with appreciative leadership culture
  • Applying Lean Six Sigma methods for continuous improvement of company performance from the customer's perspective
  • Aligning all employees' culture with strategic goals

Skills

Industry Focus

  • Manufacturing Companies (Industry-independent)
  • Lighting
  • Food
  • Mechanical Engineering
  • Chemicals
  • Metal Production
  • Railways
  • Logistics

Expertise Focus

  • Implementing Optimization Potential After Holistic Analysis
  • Strategic, Structural, And Performance-related Implementations
  • Knowledge Transfer Through Training And Coaching
  • Long-term Success Assurance Through Cultural Change

Management Style / Working Method

  • People-oriented Thinking And Acting
  • Respect, Transparency, And Consistency As Personal Values
  • Objectivity Through Fact-based Team Synchronization

It Skills

  • Microsoft

Languages

German
Native
English
Advanced
Spanish
Elementary

Education

Jan 1998 - Jan 1999

Management Institut St. Gallen

Diploma in Business Economics (SGMI) · St. Gallen, Switzerland

Jan 1990 - Jan 1993

Technical College, Hamburg

State-certified Technician · Chemical Engineering · Hamburg, Germany

Jan 1984 - Jan 1987

Finalin GmbH, Hamburg - Subsidiary of the Mankiewicz Group

Apprenticeship as a Paint Laboratory Technician · Paint Laboratory Technician · Hamburg, Germany

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Thomas based?

Thomas is based in Wiefelstede, Germany and prefers 100% remote projects.

What languages does Thomas speak?

Thomas speaks the following languages: German (Native), English (Advanced), Spanish (Elementary).

How many years of experience does Thomas have?

Thomas has at least 38 years of experience. During this time, Thomas has worked in at least 18 different roles and for 15 different companies. The average length of individual experience is 2 years. Note that Thomas may not have shared all experience and actually has more experience.

What roles would Thomas be best suited for?

Based on recent experience, Thomas would be well-suited for roles such as: Operational Excellence Manager, Technical Director, Consultant.

What is Thomas's latest experience?

Thomas's most recent position is Operational Excellence Manager at Consulting.

What companies has Thomas worked for in recent years?

In recent years, Thomas has worked for Consulting, Interim, Self-employed, and Mutares SE Co KGaA.

Which industries is Thomas most experienced in?

Thomas is most experienced in industries like Manufacturing, Professional Services, and Metals and Mining. Thomas also has some experience in Chemical, Agriculture, and Automotive.

Which business areas is Thomas most experienced in?

Thomas is most experienced in business areas like Operations, Strategy and Planning, and Project Management. Thomas also has some experience in Production/Manufacturing, Quality Assurance (QA), and Sales.

Which industries has Thomas worked in recently?

Thomas has recently worked in industries like Professional Services, Banking and Finance, and Transportation and Logistics.

Which business areas has Thomas worked in recently?

Thomas has recently worked in business areas like Operations, Strategy and Planning, and Quality Assurance (QA).

What is Thomas's education?

Thomas attended Management Institut St. Gallen.

What is the availability of Thomas?

Thomas is immediately available full-time for suitable projects.

What is the rate of Thomas?

Thomas's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Thomas?

To hire Thomas, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

1000
750
500
250
Market avg: 790-950 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.