Germán R.

Independent Management Consultant

Leichlingen (Rheinland), Germany

Experience

Apr 2018 - Present
7 years 4 months
Germany

Independent Management Consultant

ResQ-Ing Consulting

Led multiple cross-border consulting projects in Europe focused on cost, process, and production optimization.

Sales Representation & Business Development:

  • Regional representative in Germany for SKYPRO Portugal (Corporate Uniforms) since Dec 2024
  • Sales representative in Germany for ESS Moden AG (Energy Saving Systems) since 2023

Consulting & Optimization Projects (Selection):

  • Kögel Trailer GmbH (2023): site analysis (Turkey/EU), CAPEX modeling, location strategy
  • Pluss GmbH (since 2022): market entry strategy and sales development for Spain
  • TIGER Hebezeuge (2022): lean workshop, 5S, Kanban-based warehouse optimization
  • ICER Brakes, Spain (2018–2022): two new production lines, 30% cost reduction, shift planning & software development
  • The Vita Group, UK (2018–2021): implementation of the SQCDP process in Memmingen and Slovakia

Alexander Proudfoot Projects:

  • Eberspächer, Dresden (2019): lean analysis, 15% cost saving
  • THK RHYTHM Automotive, Düsseldorf (2018): process time reduction by up to 20%
Jan 2017 - Dec 2018
2 years
Spain

Project Manager OES PCP

FMG Spain (ZF Group)

Layout and supplier network planning for new production facility

Jan 2013 - Dec 2017
5 years
Qingdao, China

General Manager

FMG Qingdao Asia Pacific (ZF Group)

  • P&L responsibility for the APAC plant with 210 employees, €22M revenue
  • Tripled output, expanded to 3-shift operations
  • Savings from localization >$1M, scrap rate reduced from 6% to 1.3%
  • Highest HSE audit rating at ZF China (2016)
Jan 2010 - Dec 2013
4 years
China

Director Operations China Growth

TMD Friction (Nisshinbo)

  • $23M investment in two plant expansions (Hangzhou & Shijiazhuang)
  • Doubled capacity, -30% WIP, -40% throughput time
Jan 2007 - Dec 2010
4 years
Brazil

Project Manager Commercial Vehicles

TMD Friction

€3M annual savings through supplier change and process harmonization

Jan 2005 - Dec 2007
3 years
Germany

Global Key Account Manager OE

TMD Friction

  • €115 million revenue responsibility (BMW, GM, Continental-Teves)
  • +20% volume growth in the OES segment
Jan 2000 - Dec 2005
6 years
Mexico

Senior PM / PMO Director / Technical Director

TMD Friction

Management of large investment and expansion projects including ISO, TS and QS certifications

Jan 1996 - Dec 2000
5 years
Mexico

International Project Manager & Purchasing Manager

Flowserve S.A. de C.V.

Jan 1994 - Dec 1996
3 years
Mexico

Production Manager

P.I.C.S.A. Aurora

60+ employees

Jan 1990 - Dec 1994
5 years
Aachen, Germany

Assistant

Fraunhofer IPT

Summary

Senior Executive Consultant with over 30 years of international experience in engineering, manufacturing, and operations leadership — including 20+ years in the automotive industry and over 5 years in consultancy. Proven success in plant setup, lean manufacturing, international expansion, and transformation projects. Agile, culturally adaptable.

  • Operational Excellence & Lean Transformation
  • Agile Project & Change Management
  • P&L Responsibility & Site Management
  • Greenfield/Brownfield Plant Setup
  • Team Development & Leadership
  • SQCDP & Quality Systems (ISO TS 16949)
  • Sales Strategy (Industrial/B2B)
  • Sustainability & Continuous Improvement

Languages

Spanish
Native
German
Advanced
English
Advanced
Portuguese
Elementary

Education

Oct 1998 - Jun 1998

Tecnológico de Monterrey

Financial Management · Mexico

Oct 1996 - Jun 1996

Universidad La Salle

Reengineering · Mexico

Oct 1990 - Jun 1994

RWTH Aachen

Production Technology · Production Technology · Aachen, Germany

...and 1 more

Certifications & licenses

Change Management

TRW, Shanghai

Hoshin Kanri

Dr. Kudernatsch

Safety Leadership

Paul D. Balmert

Advanced Scrum

Patrick Lobacher

Six Sigma Green Belt

TMD Friction

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