Norbert Kuhn
Interim Consultant & Coach for Launch and Task Force Management
Experience
Interim Consultant & Coach for Launch and Task Force Management
Hatko Electronics
- Restructuring toolmaking using the Lean module TPM, including tool cost calculation, design, as well as setup and throughput times
- Optimization of production flow structures and documentation, including maintenance of wear and spare parts using standard part suppliers (consignment stock)
- Reduction of tool setup times based on REFA study and MTM
- Revision of organizational and planning processes
- Coordinating equipment availability in detail with logistics
Interim Co-Project, Launch and Task Force Leader
AutoKabel GmbH & Co. KG
- Solely responsible co-project manager for the quantitative and qualitative pre-series and series production of all modular components through final assembly, including packaging, photography and logistics criteria
- Managing the Mexico and Slovakia sites for the 48V cable harnesses for battery and supply lines of the Audi Q5, Q7 and Q9 electric models
- Management according to VW supply criteria TBT-VFF-0-SOP (N3/N1)
- Interim consultant & coach for the VW customer and supplier portal LION with documentation and ongoing alignment since 2002
- Adjustments based on BOM contents regarding drawing status, assembly instructions with test criteria, and shipping status at production plants
Interim Technical Purchasing
Eissmann Automotive Deutschland GmbH & Co. KG
- Project work with Citrix (virtual desktop office) including SAP R3 MM module
- Proactively supporting the Head of Buying in supplier selection
- Stabilizing the required delivery performance in quantity, quality and process by proactively using lean methods (5S, TPM, Kaizen)
- Reviving and reactivating the company philosophy focusing on discipline and communication
- Close coordination with CEO/executive management and project manager on the eBOM with derivation to the purchased parts navigator
- Controlling/sourcing management (CBD Cost Breakdown, RfQ Request for Quotation, EBIT/EBITA, LoN Letter of Nomination)
- Supply chain management: analyzing and implementing onboarding processes for new suppliers
- Tracking the budgeted production equipment from LoP as well as planning, organizing, coordinating, scheduling, controlling and implementing
Interim Shopfloor & Task Force Leader
Filzwieser GmbH - Industrietechnik
- Leading the production relocation in plastic injection molding manufacturing with industrial equipment for part and final assembly
- Overseeing a factory section closure, including related pre-assemblies into module assemblies, and managing tool and prototype construction with 250 employees and various related areas
- Ensuring target, KPI and result responsibility for quantitative and qualitative serial production
- Technical and disciplinary leadership and development of 250 employees
- Overall responsibility for production and engineering
- Managing, planning and coordinating all production processes
- Optimizing production processes using a project navigation list (BOM) and lean methods
- Applying lean modules TPM, 5S and Kaizen for self-driven KPI management to achieve company goals and EBIT
- Launch and schedule tracking as a "deadline hunter"
Interim Plant Manager
Carcoustics
- Took over plant management after the plant manager was released due to catastrophic delivery performance
- Stabilized quantitative, qualitative and cost-optimized production steps in modified (MTM & TPM) series production and modular assembly
- Task force work with troubleshooting team meetings together with operations departments, suppliers and customer teams
- Responsibility for production equipment and shopfloor management
- Project termination due to the COVID-19 pandemic
Project Leader TPM
Webasto
- Focus on relocation of equipment and systems
- Launch of all budgeted and in-process new starts, as well as changes and relocations of approved production and process equipment from design release through APQP with SOP and series ramp-up
- Task Force for gradual optimization of production lead times and costs regarding quality, quantity, and meeting delivery commitments
- Further development of maintenance (TPM) regarding equipment maintenance and supply
- Ensuring complete documentation
- Support for manufacturing technologies such as plastic injection molding, metal forming, and hydroforming
Project & Task Force Leader; Planner, Coordinator
Fehrer / ISRI
- Implementation of the budgeted and scheduled manufacturing equipment with an investment volume of €3.2 million for the DB Maybach/middle consoles and MB 204 (headrest and center console) product groups
- Planning, coordination, and setup through SOP with series ramp-up
- Responsibility for technical purchasing, equipment procurement, and prototype procurement
- Successful realization of the manufacturing equipment within the planned budget
- Process chain optimization by reducing production lead times and costs
Interim Plant Manager for Greenfield Technology Transfer
Winkelmann Group
- Plant management as part of a greenfield technology transfer for Ford injection systems
- Setup and commissioning of production units
- Integration and linking of new production units to existing production structures
- Ensuring quantitative and qualitative APQP requirements up to SOP
- Achieving SOP with customer award
- Participation in requirement and specification documents, as well as supporting design and maintaining customer portals
Project Leader
Brandl Maschinenbau GmbH
- Project management for the series launch of the Lamborghini wheel carrier and Audi Q3
- Turnaround of project backlog based on defined milestones
- Consistent use of lean modules Kaizen and TPM
- Conducting meetings with LOP to identify and significantly eliminate or reduce deficits
- De-escalation with the customer by reducing external control in the specialist departments
Technical Purchasing Leader
Brita GmbH
- Leading technical purchasing of equipment and systems for new launches
- Creating and handling requirement and specification documents as well as change management
- Supplier selection including try-out support
- Support up to APQP with proactive assistance of the series ramp-up
- Process and cost optimization during the start-up phase
Project Manager for the Audi Q5 Cockpit
SMP
- Project management for the Audi Q5 cockpit at the Puebla site
- Coordinated equipment and budget control for production and process equipment investments of €4.6 million
- Responsible for equipment installation and pre-series control
- Managed the project up to APQP
Project Leader and Coordinator
Faurecia
- Project management and coordination of the VW Golf models, Amarok, and Skoda
- Responsible for front and rear spoilers as well as bumpers for all new launches
- Managed projects up to APQ
Plant Manager in Insolvency Proceedings
Scherer & Trier (SMP) Puebla
- Plant management during insolvency proceedings with a focus on troubleshooting
- Stabilizing quantitative and qualitative supply agreements
- Staff restructuring and realignment based on insolvency administrator's concepts
- Implementing a catalog of measures according to cost specifications
Tool Engineer & Industrialization
ZKW
- Industrialization including tool management in line with TPM
- Overseeing headlamp and taillight production for the Opel Astra model
- Supporting the introduction and optimization of production processes at the Liberec and Wieselburg sites
Deputy Managing Director, Cold Forging
Metalurgica Fry Ltd. do Brasil
- Developing solutions for efficient, high-quality, and cost- and labor-reduced semi- or fully automated series production
- Responsible for optimizing cold forging processes
- Managing efficiency and automation projects
Deputy Managing Director
Coco Werke - Cerceskö
- Relocation and move of the BSH shop-in-shop plastic injection molding production with assembly to the client's new production halls
- Integration with existing capacity, production, and logistics planning as well as delivery
- Ensuring a stable production ramp-up after the move
CEO
ATB - Subotica
- Implementation of corporate goals with the spin-off of loss-making departments and their sale
- Founding member of the Subotica industrial park
- Establishing the spun-off companies as extended service providers
- Identifying and implementing cost optimization opportunities
Deputy Managing Director / Zinc Die Casting
Meridian S.A. Asuncion
- Productivity analysis of all manufactured products and production capacity utilization
- Presenting results and creating decision matrices for discontinuation, spin-off, or outsourcing of products
- Realizing cost saving potentials while considering core competencies in zinc die casting
Plant Manager with Prokura
Novem Car Interieur
- Managing the plant with Prokura and overseeing 250 employees
- Running the site based on target and quality agreements, including budget responsibility
- Ensuring output at optimized production costs
Plant Manager with Prokura
Hella Mexico S.A.
- Plant Manager with Prokura and responsibility for 800 employees
- Managing injection molding and metal assembly process lines
- Overseeing assembly into module units
- Responsible for industrialization, toolmaking, and maintenance
General Manager with signing authority
Magna Int. Canada / Profit Center Guelph
- General Manager with signing authority and responsibility for 180 employees
- Leveraged synergies in process, quality, and logistics optimization to improve the P&L operating EBIT
- Successfully applied lean methods to increase efficiency
Project Manager for BMC/SMC manufactured products
Thyssen Umformtechnik
- Managed projects for BMC/SMC manufactured products
- Successfully set up production tools and equipment up to SOP for multiple new product launches
- Coordinated all interfaces from kick-off to production readiness
Toolmaker and Team Leader
BSH Electrical Household Appliances Industry
- Expert and specialist in manufacturing and maintaining stamping, progressive die, and transfer tools
- Managed plastic injection molds with 1K/2K hot runner and cascade technology
- Led a toolmaking team responsible for the quality and availability of tools
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (35.5 years), Automotive (27.5 years), and Metals and Mining (2.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Production (36 years), Operations (27.5 years), Quality Assurance (18 years), Project Management (10 years), Logistics (5.5 years), and Strategy (3.5 years).
Languages
Certifications & licenses
VW customer platform LION
Metal Forming Technology Seminar
Plastics
Lean Module Kaizen
Engel – Innovation Center
SAP PM Module
Helios-Octobus
SpinFire Tooling - Design
Lean Element
IAFTA 16 949 / VDA 6.1
Business Administration Basics Course
AutoCAD
Master Craftsman Diploma
REFA Production Design
Skilled Worker Diploma
Profile
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