Dennis Wolf
Factory Planner and Overall Project Manager: New Factory Planning
Experience
Factory Planner and Overall Project Manager: New Factory Planning
EPRO Emerson
- Conduct inventory: Detailed recording of all existing machines, equipment, layouts, utilities, and processes
- Technical analysis: Assessment of the performance, efficiency, and utilization of machines and their interfaces
- Process recording and mapping: Documentation of material flow, lead times, bottlenecks, and waste
- Layout optimization: Analysis of the existing arrangement, simulation of material and personnel flows, and development of an improved factory layout
- Economic evaluation: Cost-benefit analyses for replacement, modernization, or modification of equipment
- Stakeholder management: Involvement of production, maintenance, logistics, safety, and management
- Create roadmap: Planning of implementation phases, milestones, investments, and downtime
- Prepare change management: Employee training, communication plan, and support of cultural change toward modern processes
- Conversion plan and tracking
Staff Role as Team Lead at the Operational Level
Schaeffler
- Shopfloor management and operational excellence for sub-line 1-3
- Holistic improvement of the lines
- Coordinate and plan maintenance shifts
- Customer reporting and audits
- Support in implementing new manufacturing technology in the SiC area
- Creation and maintenance of work instructions and standard operating procedures
- Error identification and correction
- Process optimization using lean methods
Overall Responsibility for Production Hall SB20
Vitesco Technologies
- Project management from hour zero
- Communication with customers and suppliers
- Equipment pre-acceptance
- Project coordination of all involved trades in hall renovation, equipment installation, and production ramp-up
- Reporting to the steering committee and senior management
- Coordinate and take responsibility for production ramp-up
- Stakeholder management
Wolf Consulting - Drive to Create
- Industrial Engineering
- Factory planning
- Assembly planning
- Production manager
- Workplace design using 5S, MTM, and REFA
- Setup time optimization and implementation of SMED
- Industry 4.0 through modeling and analysis
- Restructuring and coaching
- Factory and layout planning: Analysis of the current situation and target state, structuring and dimensioning technical processes, integration of lean concepts, functional diagrams, and layout planning in 2D and 3D
- Shopfloor management: Use of 5S and lean management, visual shopfloor management and KPIs, analysis and optimization of waste types, error prevention through poka-yoke design
- Quality management: Screening of quality documents, creation of audit materials, implementation of customer requirements, back office for supplier qualification
Back Office Support
BOMAG GmbH
- Preparation of documents according to VDA 6.2, VDA 6.3, and VDA 2
- Streamlining or development of process flows in supplier qualification
- Creation of work instructions and presentations
NPI Manager and Industrial Engineer
WILO SE
- Design of production lines
- Leading product design reviews
- Leading process design reviews
- Process cost calculation
- Reducing variant diversity
- Sub-package lead for injection molding, painting, final assembly, and project controlling
Line Coordinator and Line Optimization
Aixtron SE
- Line optimization
- Set up the shop floor coordination department
- Switch from batch production to flow production
- Planning and implementation of processes and creation of new workstations (CJ20N Project Builder)
- Material substitution
- Training employees
- Harmonizing documentation
- SAP-based coordination
Industrial Engineer
SAS Autosystem GmbH
- Revising MTM analyses
- Planning and implementation of processes and creation of new workstations
- Maintaining data and line balancing in TiCon
- Developing my own rationalization and optimization scenarios
- Direct communication with customers and suppliers (e.g., VW Saxony, Audi, Seat)
- Investigating quality-related issues and developing solutions
Medior Technology Consultant IE
SALT and PEPPER Technology GmbH & Co. KG
- Line optimization
- Department setup
- Determining basic times
- DMAIC projects and optimization projects
- Implementation of processes according to ISO 9001
- Training employees in work management topics
- Project management for large projects
- Designing work organization based on Lean Six Sigma (Black Belt), REFA, MTM-1, and MTM-AUS
- New Product Implementation
- Shopfloor Management
Industrial Engineer for Work Management & Series Planning in Battery Assembly
Akkumotive GmbH & Co. KG
- Recording basic data for each station across all lines
- Capturing relevant workstations and optimizing them from a work management perspective (ergonomics, anthropometry)
- Supporting the Mercedes Production System teams
- Developing own rationalization and optimization scenarios
- Training new employees (mentoring)
- Administrative tasks for department setup (creating templates, establishing structures and reporting channels)
- Collaborating with other departments and customers (process planning, MPS, logistics, maintenance)
Quality Manager for Metrology and Quality Assurance
Schieffer GmbH & Co. KG
- Preparation of EMPBs & PPAPs
- Tactile, optical and manual measurements
- Creation of work instructions
- Project management
- Sampling according to VDA 2
- Responsible for QA of material-handling systems
Student Assistant and Bachelor Thesis Student in Metrology and Quality Assurance
Schieffer GmbH & Co. KG
- Preparation of measurement reports
- Training of employees
- Conducting optical, tactile and manual measurements
- Evaluation, design and implementation of module components to optimize a CAQ system
- Training on the new systematics
Working Student in Industrial Engineering
Brand KG
- Independently creating work instructions for the heat treatment process of springs and wire-bent parts
- Recording tool downtimes
- Collecting and documenting machine parameters
Internship semester in Quality Management Purchasing
Hella GmbH & Co. KGaA
- Creating visit reports and summaries
- Assessing supplier information
- Corresponding with suppliers
Student Assistant in Administration and IT
Hochschule Hamm-Lippstadt
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (7 years), Automotive (3 years), and Education (1.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Operations (7 years), Quality Assurance (7 years), Project Management (6 years), Production (5 years), Product Development (4 years), and Information Technology (1.5 years).
Skills
- Sap R/3 System
- Ticon
- Qs-1-2-3-4
- Microsoft Office
- Html
- Java
- Netbeans
- Limesurvey
- Mtpro
- Minitab18
- Vistable
- Ms Visio
- Ms Project
- Autocad
- Solidworks
Languages
Education
Bachelor of Engineering, focus on Quality Management · Industrial Engineering
Certifications & licenses
AutoCAD
IPMA Level D
Painting training by A&L Coating Technology GmbH
REFA qualification for leadership staff
Project Management Certificate (GPM)
Lean Six Sigma Black Belt According To The Criteria Of ASQ
REFA production planner
Lean Six Sigma Green Belt course
Course and exam for application of MTM-1
Course and exam for application of MTM-UAS
Practical training and exam for REFA work organizer
REFA basic training 2.0: analysis and design of processes
REFA basic training 2.0: determination and application of process data method training
Profile
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