Stefan (Unter) Schnabel

Head of Operations

Schalksmühle, Germany

Experience

Oct 2021 - May 2024
2 years 8 months
Düsseldorf, Germany

Head of Operations

KATEK Düsseldorf

KATEK is one of Europe’s leading electronics service providers with over 3,700 employees. The Düsseldorf site specializes in the production of electronic assemblies for the automotive industry. Low-Mix-High-Volume manufacturing. The company is certified according to DIN ISO 9001:2015, IATF 16949:2016, DIN ISO 50001:2018 and DIN ISO 14001:2015.

  • Direct reporting to the Managing Director Düsseldorf and Leipzig and close coordination with the COO and CPO of Katek SE.
  • Representation of the Managing Director Düsseldorf.
  • Production and logistics optimization.
  • Integration of new technologies, shopfloor management.
  • Personnel responsibility: 4 department heads, approx. 110 employees.
  • Integration of new IT systems (TISAX), new assembly lines.
  • Budget responsibility for the entire operational area.
  • Leadership and development of personnel as part of divisional management.
  • Significant EBIT increase.
  • Revenue growth of 30%.
  • Productivity increase of 15%.
  • Drastic reduction of production backlogs.
  • Halving of excess inventory value from the corona period.
  • OTD improvement.
  • Introduction of job descriptions in production and logistics.
  • Integration of the Düsseldorf site into the KATEK corporate structure with LMX Business Consulting GmbH.
  • Integration into the customer logistics chain.
  • Support of an internal audit measure according to IATF 16949:2016 section 8 at the Saedinenie/Bulgaria plant, personnel development and plant restructuring to achieve the required ISO 9001:2015 standard. The recertification according to ISO 9001:2015 in the expanded plant, product transfer and product ramp-up was successful.
Mar 2019 - Mar 2020
1 year 1 month
Germany

Technical Managing Director

WEMAS Holding GmbH

Leading manufacturer of traffic safety technology, road signs, road construction and LED traffic management technology, 225 employees across WEMAS Absperrtechnik, Landwehr Schilderfabrik GmbH, Gerding GmbH. The companies were certified according to ISO 9001:2015, ISO 50001, RAL quality seal and welded structures according to ISO 1090.

  • Direct reporting to the CEO.
  • Close coordination with local managing directors, CFO, HR, production, purchasing, supply chain.
  • P&L responsibility, financial statements, liquidity planning.
  • Optimization and streamlining of the product portfolio according to BCG.
  • Ensuring production quality.
  • Plant layout planning and development of synergy effects.
  • Personnel responsibility: central purchasing management, operational management of the sites.
  • Implementation of Microsoft Navision.
  • Process optimization, KPI and shopfloor management.
  • Optimization of the supply chain.
  • Direct leadership of Landwehr GmbH and Gerding GmbH.
  • Revenue increase of 8%.
  • Supply chain optimization.
  • Development of occupational safety.
Jan 2016 - Feb 2019
2 years 2 months
Halver, Germany

Head of Production Final Assembly

Werner Turck GmbH & Co. KG

Global leader in sensor and automation technology with 4,500 employees in over 30 international subsidiaries. Halver site approx. 800 employees. The company was newly certified according to ISO 9001:2015.

  • Direct reporting to the Production Manager.
  • Ensuring on-time and quality-compliant production and delivery of products in a High-Mix-Low-Volume environment.
  • Planning and control of optimization measures to increase the efficiency of the entire production processes along the value chain.
  • Implementation of new processes with sustainability focus and management of new product introduction into ongoing processes.
  • Production and manufacturing control.
  • Personnel responsibility: 7 department heads, approx. 135 employees.
  • Responsible for introduction and implementation of lean production, plant layout planning, minimizing lead times together with ifp-Consulting.
  • SAP R/3 integration and master data setup in production.
  • Productivity increase of 10%.
  • Revenue increase of 20%.
  • OTD improvement to 83%.
  • Introduction of KanBan, ConWIP control.
  • Introduction of performance evaluation and remuneration in production.
  • New plant layout according to value stream mapping and implementation.
Aug 2014 - Dec 2016
2 years 5 months
Lüdenscheid, Germany

Production Manager EMEA

MTS Sensors Technologie

Subsidiary of MTS Systems Corporation, a global leader in sensor technology solutions for magnetostrictive displacement sensors and level sensors. Lüdenscheid site approx. 240 employees. The company was certified according to ISO 9001:2008.

  • Embedded in a matrix organization, reporting directly to the local Managing Director and the WW Operations Manager.
  • Close coordination with QA, R&D, CO/FI, HR and Purchasing as well as the involved plants in the USA and Japan through S&OP meetings and regular international video conferences.
  • Organization of operational processes in manufacturing, order processing, production planning, purchasing, shipping, technical support, technical work preparation, and maintenance, including P&L responsibility.
  • Ensuring on-time and quality-compliant production and delivery of products in a High-Mix-Low-Volume environment.
  • Personnel responsibility: 13 department heads, approx. 120 employees.
  • Global introduction of lean production with Rick Harris Lean Systems Inc.
  • Establishment of one-piece-flow production lines.
  • Introduction of KanBan and Heijunka locally in coordination with international plants.
  • Introduction of three-shift system and performance-based remuneration with HR.
  • Participation in the global introduction of a new NPI concept.
  • Productivity increase of 20%.
  • OTD improvement to 93%.
  • Introduction of lean production, 5S and capacity leveling.
Feb 2013 - Jul 2014
1 year 6 months
Neuenrade, Germany

Operational Site Leader ISC, ACS EMEA

bk-electronic GmbH

Member of Honeywell AG specializing in building systems technology and electronics manufacturing for building systems solutions and attractive light switch programs. bk-electronic GmbH site (Neuenrade), 95 employees. The company was certified according to ISO 9001:2008.

  • Site responsibility including purchasing, internal sales, manufacturing, warehousing, shipping and facility management with entrepreneurial acumen, P&L and €10 million budget responsibility and authority according to corporate guidelines.
  • Integration into a matrix structure with reporting to the Operations Leader EMEA, Product Line Leader EMEA, HSE Leader EMEA, Supply Chain Leader EMEA.
  • Coordination, development, optimization with participating Honeywell plants nationally and internationally through S&OP, HSE, Q and R&D video conferences.
  • Responsible for planning, controlling and optimizing all manufacturing processes in a High-Mix-Low-Volume environment.
  • Personnel responsibility: 10 department heads, approx. 80 employees.
  • Adoption of the Honeywell Operating System (HOS) analogous to TPS.
  • Transfer and ramp-up of 110 SKUs from another Honeywell plant.
  • Introduction and ramp-up of a new product group of 30 SKUs.
  • Introduction of one-piece-flow according to lean principles.
  • Site closure and relocation to Brno/CZ.
  • Revenue increase of 20%.
  • Delivery performance increase to over 90%.
  • Integration into the Honeywell Operating System / Bronze status.
  • Introduction of lean production, one-piece-flow, shopfloor management, KPI.
  • Supply chain optimization with purchasing and Plan For Every Part.
  • Integration of BK-Electronics into the Honeywell global SAP system.
Jul 1995 - Dec 2013
17 years 6 months
Lüdenscheid, Germany

Technical Production Engineer

Insta Elektro GmbH

Medium-sized company and part of the group -Berker, GIRA, Jung-, focusing on the development and manufacturing of building systems technology and lighting. The 100% subsidiary ELKA Elektronik GmbH is responsible for producing electronic assemblies in EMS. 520 employees. The company was certified according to ISO 9001:2000 and 2008.

  • Direct reporting to the Production Manager.
  • Independent planning and control in product launch management.
  • Planning, documentation and optimization of technologies, product groups and processes in the introduction phase.
  • Interface responsibility between production, development, purchasing and suppliers.
  • Product group support and project management in production for the KNX, LED lighting and EMS product groups at the subsidiary ELKA GmbH.
  • Investment planning, cost controlling, technology evaluation and roadmapping.
  • Personnel responsibility: 7 employees in work preparation.
  • Introduction of IPC-A-610.
  • Development and alignment of design guidelines for manufacturing-oriented design.
  • Introduction of barcode logistics from supplier to workbench.
  • Introduction of RoHS according to 2002/95/EG with ZAVT Lippstadt.
  • Benchmarking and introduction of new technologies.
  • Ramp-up of SIPLACE Pro in field testing with Siemens AG.
  • Roadmapping and miniaturization of components in SMD assembly.
  • Introduction of lean production with Staufen AG.
  • Participation in the restructuring of the NPI and PEP processes.
  • Project management.
  • Productivity increase of 5% through the rollout of IPC-A-610.
  • Successful implementation of RoHS in production up to the customer.
  • Successful implementation of design guidelines with successes in new product introduction and productivity increases.
  • Successful introduction of a barcode system from supplier, logistics and setup control in SMD production.
Jan 1993 - Dec 1994
1 year
Germany

Sales Engineer

HA-EFF Kunststoffe GmbH

HA-EFF Kunststoffe is a competent partner in shipbuilding and, with its range of services and product portfolio, complies with applicable safety regulations for cruise ships, ferries, yachts and merchant vessels, representing innovation and perfection in ship interiors.

  • Sales engineer for ship interiors, acquisition of new projects, expansion of network.
  • Client consulting from quotation to complete solution and product implementation.
  • Independent project management.
Jan 1986 - Dec 1987
2 years
Bremerhaven, Germany

One-year Shipbuilding Internship

Rickmerswerft

Hagen, Germany

Trainer

As part of a training initiative jointly organized by local companies in the Märkisch region, the SIHK of Hagen and the Employment Agency for part-time training as an SMD assembly assistant.

Germany

Contributor to the "ProdLog-Design" Project

In cooperation with the Fraunhofer IPA, the IFA (Institute for Factory Facilities and Logistics at Leibniz University Hannover) and various participating companies.

Germany

Project Management Assistant

Blohm & Voss AG

Project "MY ECO"

Hamburg, Germany

Student Assistant

Institut für Meerestechnik

Germany

Technical Draftsman

Lasse & Pache Ingenieurtechnik GmbH

Germany

Database Project "EPLIS"

Lufthansa AG

Pittsburgh, United States

Construction Management Assistant

Penn Beaver Veneer Corp.

Japan

Translation Activities

Übersetzungsbüro Steinbrecher

Summary

Goal-, process- and results-oriented as well as change-experienced manager with entrepreneurial mindset and strong professional and social skills. Many years of experience in project management, turnaround management, process management and leading complex production units. Valued as a decisive, analytical and resilient leader with a pronounced “can-do” attitude and “hands-on” mentality. Interaction with employees is characterized by appreciation and respect, while always taking entrepreneurial requirements and key figures into account. Personnel development through targeted “encouragement and challenge” is one of the core principles.

Languages

German
Native
English
Advanced
French
Elementary

Education

Hamburg University of Applied Sciences

Dipl.-Ing. (Nav. Arch.) FH · Naval Architecture Engineering · Hamburg, Germany

Hermann-Böse-Straße Gymnasium

University Entrance Qualification · Bremen, Germany

Certifications & licenses

Training as Internal Auditor according to ISO 9001:2000

European Business Competence License EBC*L A&B

Honeywell Operation System Training

HSE & PSA

Lean Six Sigma Greenbelt

Lean Six Sigma Black Belt

SAP R/3 Key User (PP, MM)

Situational Leadership according to Ken Blanchard

Systemic Business Coach EC/DVNLP

Certified Quality Auditor ISO 9001:2015

Certified Quality Manager ISO 9001:2015

Certified Quality Management Representative ISO 9001:2015