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Stefan Schnabel

Founder and Senior Consultant

Stefan Schnabel
Schalksmühle, Germany

Experience

Jun 2024 - Present
1 year 9 months

Founder and Senior Consultant

LPM-Consulting, die LeanManufactur

  • Consulting SMEs in lean management, operational excellence and internal auditing to ISO 9001
  • Implementing measures to increase efficiency, effectiveness and quality
  • Supporting the implementation of sustainability strategies
Oct 2021 - May 2024
2 years 8 months

Head of Operations

KATEK Düsseldorf (today Kontron AG)

  • Direct reporting to the Managing Directors of Düsseldorf and Leipzig, with close coordination with the COO and CPO of KATEK SE
  • Acting as Deputy Managing Director Düsseldorf
  • Interim Quality Manager and head of technical planning
  • Production and logistics optimization, integration of new technologies and shopfloor management
  • Budget responsibility for the entire operations department
  • Leading 4 department heads and approx. 110 employees
  • Overseeing internal audits according to IATF 16949:2016 section 8 at the Saedinenie/Bulgaria plant
  • Successful re-certification to ISO 9001:2015 at the expanded plant
  • Increased sales by 30%, productivity by 15% and drastically reduced production backlogs
Apr 2020 - Sep 2021
1 year 6 months

Founder and Senior Consultant

LPM-Consulting, die LeanManufactur

  • Advising entrepreneurs and business founders on lean management and operational excellence
  • Developing measures for efficiency and effectiveness
Mar 2019 - Mar 2020
1 year 1 month

Technical Managing Director

WEMAS Holding GmbH

  • Reporting to the CEO
  • Quality management at all sites, P&L responsibility, management reporting (BWA) and liquidity planning
  • Optimization and streamlining of the product portfolio based on BCG analysis
  • Implementation of Microsoft Navision and KPI-based shopfloor management
  • Managing Landwehr Schilderfabrik GmbH and Gerding GmbH
  • Increased sales by 8% and established occupational safety measures
Jan 2017 - Feb 2019
2 years 2 months

Head of Final Assembly Production

Werner Turck GmbH & Co. KG

  • Reporting to the Production Manager
  • Ensuring on-time and quality-compliant production in high-mix, low-volume manufacturing
  • Planning and controlling optimization measures along the value chain
  • Implementing lean production, Kanban and ConWIP in cooperation with ifp-Consulting
  • Key user for SAP R/3 integration and master data setup
  • Increased productivity by 10%, sales by 20% and improved on-time delivery to 83%
Aug 2014 - Dec 2016
2 years 5 months

Production Manager EMEA

MTS Sensors Technologie

  • Reporting to the local managing director and WW operations manager
  • Organizing and managing operational processes in manufacturing, material planning, purchasing, shipping, and maintenance
  • P&L responsibility and coordination of international S&OP meetings
  • Global implementation of lean production, one-piece flow, Kanban, and Heijunka
  • Increased productivity by 20% and improved OTD to 93%
Feb 2013 - Jul 2014
1 year 6 months

Operational Site Leader ISC, ACS EMEA

bk-electronic GmbH

  • Site responsibility including purchasing, sales, manufacturing, warehousing, shipping, and facilities with a €10M budget
  • Integrated into a matrix structure and reported to EMEA management
  • Implemented Honeywell Operating System (HOS) and introduced one-piece flow
  • Managed site closure and relocation to Brno, CZ
  • Increased revenue by 20%, improved delivery performance to over 90%, achieved Bronze status in HOS
Jul 1995 - Dec 2012
17 years 6 months

Technical Production Engineering

Insta Elektro GmbH, Lüdenscheid

  • Independently planned and controlled product launch processes
  • Led projects for KNX, LED lighting, and EMS product lines at the subsidiary ELKA GmbH
  • Carried out investment planning, cost controlling, and technology evaluation
  • Introduced IPC-A-610 training as an instructor and implemented barcode logistics
  • Implemented RoHS and lean production with Staufen AG
  • Increased productivity by 5% through IPC-A-610 rollout
Jan 1994 - Dec 1994
1 year

Sales Engineer

HA-EFF Kunststoffe GmbH

  • Acquired new projects in ship interior outfitting
  • Advised clients from proposal creation to solution implementation
  • Managed projects independently

Industries Experience

See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.

Experienced in Manufacturing (28 years) and Professional Services (3 years).

Manufacturing
Professional Services

Business Areas Experience

The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.

Experienced in Operations (30.5 years), Production (26 years), Project Management (18.5 years), Quality Assurance (6 years), Supply Chain Management (2.5 years), and Sustainability Management (1.5 years).

Operations
Production
Project Management
Quality Assurance
Supply Chain Management
Sustainability Management

Summary

Goal-, process- and result-oriented, experienced change manager with an entrepreneurial mindset and strong technical and social skills. Many years of experience in project management, turnaround management, process management and leading complex production units. Valued as a decisive, analytical and resilient leader with a pronounced "can-do" attitude and "hands-on" mentality. His interaction with employees is characterized by appreciation and respect, while always taking business requirements and key metrics into account. Staff development through targeted "support and challenge" is one of his core principles.

Skills

Quality Management & Lean

  • Lean Six Sigma Black Belt, Lean Management, Continuous Improvement (Kvp)
  • Operational Excellence, Hoshin Kanri, Shopfloor Management
  • Production Optimization, Kpis, Agile Mindset With Okr, Scrum And Kanban
  • Quality Management (Iso 9001, Iatf 16949, Iso 50001, Iso 14001, Ral Quality Mark, Tisax) And Compliance
  • Value Stream Design, Supply Chain Management, Capacity Control

Management & Leadership

  • Change Management, Restructuring, Turnaround Management
  • Digital Transformation And Automation
  • International Experience In Matrix Organizations
  • Personnel Development And Leadership Of National And International Teams
  • Budget Responsibility, Cost Controlling, Management Reporting (Bwa), Liquidity Planning
  • Systemic Business Coach Certified By Dvnlp

Additional Projects

  • Third-party Auditor In The Supply Chain For Suppliers Of Electronics, Pcbs And Assemblies And Logistics
  • Involvement In The "Prodlog-design" Project In Cooperation With Fraunhofer Ipa, The Ifa (Institute For Factory Equipment And Logistics At Leibniz University Hanover) And Various Involved Companies
  • Trainer In A Training Initiative Run Jointly By Regional Companies, The Sihk In Hagen, And The Employment Agency, For Part-time Training As Smd Production Assistants

Further Relevant Project Experience

  • Restructuring And Turnarounds Of Production Sites
  • Process Optimization In High-mix, Low-volume Environments
  • Implementation Of Lean And Six Sigma Methods In Multinational Companies
  • Development And Implementation Of New Production Layouts Based On Value Stream Optimization And Bottleneck Analysis
  • Automation And Robotics
  • Warehouse Logistics And Traceability Systems
  • Takt Planning Of Equipment And Implementation Of One-piece-flow Islands
  • Kpi-based Shopfloor Management And Continuous Improvement In Companies
  • Personnel Restructuring And Development Measures In Change Processes
  • Contact Person For Associations (Fed, Ipc, 3-d Mid Ev, Zvei, Vdl), Research Institutions (Fraunhofer Isit, Fraunhofer Ipa, Fraunhofer Zve, Fraunhofer Ifam) And Project Partners (Zavt Lippstadt, Staufen Ag, Ifp-consulting, Rick Harris Lean Systems Inc, Lmx Business Consulting Gmbh)

It And Equipment Skills

  • Key User Of Sap R/3, Microsoft Navision, Infor Baan
  • Ms Office, Visio, Ms Project, Mindmanager, Ms Sql, Bpm (Business Process Management) Software
  • Simatic It Mes-suite, Padspowerpcb, Siplacepro, Edm, Setupcenter, Itac-traceability
  • Viscomvivision, Dcm Catamaran
  • Siplace And Mydata Placement Machines, Vitronics, Seho And Smt Reflow Ovens, Asys, Ipte And Nutek Transport Units, Ersa, Vitronics And Seho Soldering Systems, Aoi Viscom And Koh Young, Ekra And Dek Printers, Nordson Conformal Coating Systems, Kolb Cleaning Systems
  • Cam: Technomatix Unicam, Cam350, Diplan, Smt Officepro
  • Experience With Ai (Chatgpt, Perplexity And Notebooklm In A Corporate Context)

Additional Skills

  • Scrum, Okr, Kanban

Languages

German
Native
English
Advanced
French
Elementary

Education

Fachhochschule Hamburg

Dipl.-Ing. (Nav. Arch.) FH · Naval Architecture Engineering · Hamburg, Germany

Gymnasium Hermann-Böse-Straße

Abitur · Bremen, Germany

Beaufort Primary School

Beaufort, United States

Certifications & licenses

Certified Quality Auditor ISO 9001:2015

TÜV Rheinland Akademie GmbH

Certified Quality Manager ISO 9001:2015

TÜV Rheinland Akademie GmbH

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Stefan based?

Stefan is based in Schalksmühle, Germany and can operate in on-site, hybrid, and remote work models.

What languages does Stefan speak?

Stefan speaks the following languages: German (Native), English (Advanced), French (Elementary).

How many years of experience does Stefan have?

Stefan has at least 31 years of experience. During this time, Stefan has worked in at least 8 different roles and for 8 different companies. The average length of individual experience is 4 years and 6 months. Note that Stefan may not have shared all experience and actually has more experience.

What roles would Stefan be best suited for?

Based on recent experience, Stefan would be well-suited for roles such as: Founder and Senior Consultant, Head of Operations, Technical Managing Director.

What is Stefan's latest experience?

Stefan's most recent position is Founder and Senior Consultant at LPM-Consulting, die LeanManufactur.

What companies has Stefan worked for in recent years?

In recent years, Stefan has worked for LPM-Consulting, die LeanManufactur and KATEK Düsseldorf (today Kontron AG).

Which industries is Stefan most experienced in?

Stefan is most experienced in industries like Manufacturing and Professional Services.

Which business areas is Stefan most experienced in?

Stefan is most experienced in business areas like Operations, Production/Manufacturing, and Project Management. Stefan also has some experience in Quality Assurance (QA), Supply Chain Management, and Sustainability Management.

Which industries has Stefan worked in recently?

Stefan has recently worked in industries like Professional Services and Manufacturing.

Which business areas has Stefan worked in recently?

Stefan has recently worked in business areas like Operations, Quality Assurance (QA), and Production/Manufacturing.

What is Stefan's education?

Stefan holds a Bachelor in Naval Architecture Engineering from Fachhochschule Hamburg.

Does Stefan have any certificates?

Stefan has 2 certificates. These include: Certified Quality Auditor ISO 9001:2015 and Certified Quality Manager ISO 9001:2015.

What is the availability of Stefan?

Stefan is immediately available part-time for suitable projects.

What is the rate of Stefan?

Stefan's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Stefan?

To hire Stefan, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

1200
900
600
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Market avg: 900-1060 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.