Tayfun Ergün
Project: Wien Computer Expert GmbH
Experience
Sep 2023 - Present
2 years 5 monthsProject: Wien Computer Expert GmbH
TE Change Management
- Proposal optimization
- Redesign of the proposal and marketing processes
Sep 2023 - Feb 2024
6 monthsProject: Calibre Scientific/BIOZOL
TE Change Management
- Transfer of production lines
- OEE optimization
- Quality Management
- Lean Management
Mar 2022 - Nov 2022
9 monthsProject: Superior Industries
TE Change Management
- Restructuring project
- Strategy, restructuring, profitability, leadership, SFM
Sep 2021 - Present
4 years 5 monthsProject: Wien Computer Expert GmbH
TE Change Management
- Preparing and enhancing the company's value for a potential sale
Sep 2021 - Oct 2022
1 year 2 monthsProject: TIMOCOM
TE Change Management
- Developing an M&A strategy for startups and evaluating startups
Sep 2021 - Mar 2022
7 monthsProject: Siemens Energy AG
TE Change Management
- Optimization of the development process
- Lean, development process, tool landscape (worldwide)
Oct 2020 - Present
5 years 4 monthsProject: Norafin Industries (Germany) GmbH
TE Change Management
- OEE optimization
- Process and production optimization (Germany)
Oct 2018 - Dec 2019
1 year 3 monthsProject: Deutsche Bahn AG
TE Change Management
- Transport/logistics/production (maintenance)
- Process and production optimization (Germany)
Jun 2018 - Dec 2018
7 monthsProject: Norddeutsche Kaffeewerke GmbH
TE Change Management
- Process and production optimization (Germany)
May 2018 - Sep 2019
1 year 5 monthsProject: ETO Magnetics GmbH
TE Change Management
- Process and production optimization (Germany)
Jul 2017 - Dec 2018
1 year 6 monthsProject: Deutsche Windtechnik AG
TE Change Management
- Optimization of overhead costs (Germany)
May 2017 - May 2018
1 year 1 monthProject: Göbber GmbH
TE Change Management
- Lean Six Sigma and TPM rollout (Germany)
Sep 2015 - May 2016
9 monthsProject: CeramTec
TE Change Management
- Training and coaching of Lean Six Sigma Black Belts (Germany)
Apr 2015 - Aug 2018
3 years 5 monthsProject: Vattenfall GmbH (now LEAG)
TE Change Management
- Continuous Improvement Program
- Training and coaching of Lean, Six Sigma, TPM Black Belts and Green Belts
- Project coaching
Jan 2015 - May 2016
1 year 5 monthsProject: BASF
TE Change Management
- Training and coaching of Lean Six Sigma Black Belts and Green Belts (Ludwigshafen, Germany)
May 2014 - Dec 2015
1 year 8 monthsProject: Anheuser Busch Inbev
TE Change Management
- Training and coaching of Lean Six Sigma Black Belts & Green Belts (worldwide)
Jan 2014 - Apr 2014
4 monthsProject: Magna
TE Change Management
- Line optimization & balancing
- Logistics optimization
- TPM (Straubing, Germany)
Oct 2013 - Present
12 years 4 monthsManaging Partner
TE Change Management
- Projects in: Lean, Lean Six Sigma, Six Sigma, Change Management, Strategy Consulting, Training & Coaching, TPM, TWI, OPEX
- Clients: Siemens Energy, Deutsche Bahn AG, Norddeutsche Kaffeewerke, ETO Magnetics GmbH, Deutsche Windtechnik, Göbber GmbH, CeramTec, BASF, Kraftfoods, Gopher Resource, AB InBev, Semperit, Magna, AXA Winterthur, Terra Oceanis Verlag, Vodafone Germany, Airbus, Bursa Cimento
Sep 2013 - Dec 2013
4 monthsProject: Bursa Cimento
TE Change Management
- TPM and performance improvement by optimizing the production line (Bursa, Turkey)
Jan 2013 - Jul 2018
5 years 7 monthsProject: Airbus Group
TE Change Management
- Trainer & coach for Lean, Supply Chain Management, procurement process, quality standards, APQP, supplier development, Airbus Operating System
- Approx. 350 trainings conducted
Jan 2013 - Aug 2013
8 monthsProject: Gopher Resource
TE Change Management
- TPM/Lean project to increase lead production from 130 to 380 tons/day
- Result after 8 months: 395 tons/day
Apr 2011 - May 2012
1 year 2 monthsProject: Kraftfoods Asia Pacific Rollout
TE Change Management
- Lead MBB and client partner in the Asia Pacific Lean Six Sigma rollout at Kraftfoods
- $40M savings, 12 Black Belts trained for Wave 2
Apr 2011 - Oct 2011
7 monthsProject: Kraftfoods Asia Pacific Wave 1
TE Change Management
- $100M savings, 24 Black Belts trained (China, Indonesia, India)
Sep 2010 - Apr 2011
8 monthsProject: Kraftfoods Europe
TE Change Management
- Coach for Black Belts and management in the European Lean Six Sigma rollout at Kraftfoods
- $4M savings, 25 Black Belts trained
Jan 2010 - Sep 2010
9 monthsVevey, Switzerland
Corporate Focus Improvement Support Leader
Nestlé S. A.
- Responsible for the global rollout of TPM in the operations area for Food & Beverage (500 plants in 80 markets)
- Senior consultant and coach for managers from country-specific markets
- Coach and trainer for zero-defect thinking, Lean, Lean Six Sigma, SMED, loss tree analysis, goal cascading
Feb 2008 - Jul 2009
1 year 6 monthsDüsseldorf, Germany
Lean Six Sigma Master Black Belt and Program Manager
Celerant Consulting GmbH
- Responsible for the Lean Six Sigma rollout at T-Systems clients
- Coaching of Champions (management board), MBBs, BBs
- Training of Champions, MBBs, BBs, GBs, Champions (20 MBBs, 50 BBs, 200 GBs, 60 Champions)
May 2007 - Present
18 years 9 monthsKiel, Germany
Lean & Lean Six Sigma Master Black Belt Certification, DMAIC
Caterpillar Motoren GmbH
Jan 2007 - Present
19 years 1 monthKiel, Germany
Lean Six Sigma Black Belt, Update DMEDI (DFSS)
Caterpillar Motoren GmbH
- Responsible for one of the first DFSS (DMEDI) projects at Caterpillar in Kiel
- Implemented a Supplier Quality Navigator integrated with SAP
Jan 2007 - Oct 2007
10 monthsKiel, Germany
Lean Six Sigma Master Black Belt, Lean Six Sigma & DMAIC
Caterpillar Motoren GmbH
- Consultant and trainer for the management board in Lean Six Sigma and quality strategies
- Set up a management control and reporting system for the Lean Six Sigma program
- Training of Champions, BBs, GBs (approx. 30 BBs, 100 GBs)
Nov 2005 - Dec 2006
1 year 2 monthsKiel, Germany
Lean Six Sigma Black Belt
Caterpillar Motoren GmbH
- Led Lean Six Sigma and Lean projects to improve quality and value streams
- Certified APQP/PPAP trainer
- Training of 10 Lean Six Sigma Green Belts
- Finalized 16 projects with savings of 5 million euros
- Global supplier development and cost modeling projects
- Conducted value stream analyses at suppliers and in internal production
May 2004 - Oct 2005
1 year 6 monthsKiel, Germany
Supplier Development Engineer
Caterpillar Motoren GmbH
- Supplier development (pistons, turbochargers, camshafts, cylinder liners, electronics)
- Leading global cost reduction and supplier evaluation projects, especially in Asia
- Implementing QCLDM (Quality, Cost, Logistics, Development, Management)
- Lean Six Sigma Black Belt training
Jan 1999 - Apr 2004
5 years 4 monthsKiel, Germany
Project Manager, System Management Marine Engines
Caterpillar Motoren GmbH
Technical project planning of marine propulsion systems (revenue approx. €50M per year)
Project management for the design of complete marine propulsion systems
Project management for warranty issues of marine propulsion systems
Lean Six Sigma Green Belt training
Process improvement of system management
Standardization of marine propulsion systems
Standardization of warranty claim processes (savings of €15M)
Oct 1997 - Dec 1998
1 year 3 monthsKiel, Germany
Project Manager, Marine Engines Sales
Caterpillar Motoren GmbH
- Sales of ship engines to European customers (revenue approx. €100M per year)
- Project and order management for the European market
Skills
- 21 Years Of Consulting Experience As A Senior Consultant Specifically For Managers In High-level Positions
- Experienced Lean Six Sigma Awareness Trainer (Special Training For Ec And Mc Board Members)
- Experienced Coach For Lean Six Sigma, Soft Skills, Zero-defect Thinking, Management Control And Reporting Systems (Ec And Mc Board Members)
- Experienced Trainer In Six Sigma Dmaic And Dfss Methodology For Gbs, Bbs, Mbbs, Champions (Management Members)
- Global Responsibility For Introducing Tpm At The World's Largest Food And Beverage Manufacturer (Nestlé)
- Experienced Coach In Six Sigma Dmaic And Dfss Methods For Gbs, Bbs, Mbbs, Champions (Trained And Coached Over 500 Mbbs, Bbs, Gbs, Ybs In Their Projects)
- Experienced Trainer In Lean Six Sigma
- Experienced Coach In Lean Six Sigma Projects
- Excellent Experience With General Consulting Tools
- Excellent Experience In Change Management
- Excellent Experience In The Food And Beverage Industry
- Excellent Experience In The Automotive Industry
- Excellent Experience In The Pharmaceutical Industry
- Excellent Experience In Heavy Industry
- Excellent Experience In It Companies
- Global Project Manager And Project Leader
- Experience In Sales Of Marine Propulsion Systems
- Global Experience As Technical System Manager And Project Leader For Evaluating Marine Propulsion Systems
- Excellent Experience In Global Supplier Development, Sourcing, And Supply Chain Management
- 15 Years Of Experience With Asian (Especially Chinese) Customers And Suppliers
- Process Optimization Expert (Lean Six Sigma Master Black Belt) With Solid Production Experience
- Led Over 50 Lean Six Sigma Bb Projects And Participated In Several Lean Gb Projects, Achieving Targets Successfully
- Introduced A Supplier Measurement And Control Tool (Qcldm (Quality, Cost, Logistic, Development, Management)) With Consistent, Substantial Process And Cultural Changes
- Excellent Cross-functional Experience In Product Development, Process Development, Lean Development, Supply Chain Development
- Excellent Strong Man Management, Communication, And Presentation Skills
- Excellent Quantitative And Qualitative Analytical Skills
- Experienced Trainer In Advanced Product And Quality Planning (Apqp) And Production Part Approval Process (Ppap)
- Excellent Experience In Non Corrective Material Process (Ncm)
- Excellent Experience In Qs9000/iso9000, Ts16949
Software
- Excellent Ms Office (Excel, Powerpoint, Access, Word, Project)
- Minitab Trainer (Statistical Analysis Software)
- Minitab Workspace (Project Management Software)
- Visio & Process Model (Process Analysis), Power Bi, Ms Project
- Qm Software, Erp Systems (Sap, Navision, Pro Alpha, Etc.), Aps Systems, Bde & Mde Systems
Some Examples Of Tool Expertise And Usage
Lean Tools
- 5+1s Workshops
- One Piece Flow
- Oee Analysis
- Poka Yoke
- Layout Management
- Smed
- Kaizen
- Pull Systems
- Quick Changeover
- Safety Kaizen
- Supermarket Systems
- Visual Management
- Jit
- Tpm
- Value Stream Mapping
- Cip
- Process Analysis
- Value Stream Analysis
- Kanban Systems
- Process Optimization
- Scm
Languages
German
NativeTurkish
NativeEnglish
AdvancedEducation
Oct 1991 - Jun 1996
Kiel University of Applied Sciences
Diploma in Engineering · Mechanical Engineering, Production Technology · Kiel, Germany
Oct 1990 - Jun 1991
Kiel Technical Secondary School
Technical college entrance certificate · Technology · Kiel, Germany
Oct 1987 - Jun 1990
Krupp MaK
Journeyman Industrial Mechanic · Industrial mechanic · Kiel, Germany
Certifications & licenses
6S TWI Facilitator Training
GPS & MESC
L6S TPM Facilitator Training
GPS & MESC
6 Sigma Master Black Belt
CAT
Lean 6 Sigma Master Black Belt
CAT
6 Sigma Black Belt
CAT
APQP Trainer (Advanced Product Quality Planning)
CAT
FMEA Trainer
CAT
Lean 6 Sigma Black Belt
CAT
Lean Sigma Trainer
CAT
PPAP Trainer (Production Parts Approval Process)
CAT
6 Sigma Green Belt
CAT
8D Method, NCM
CAT
Auditor Qualification
DGQ
Internal Auditor
DGQ
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