Friedhelm E.

Interim Management

Bielefeld, Germany

Experience

Jan 2009 - Present
16 years 8 months
Bielefeld, Germany

Interim Management

FEN Manufacturing Optimization

Business activity: Interim management for the manufacturing industry.

Core competencies:

  • Vacancy bridging (plant, operations, production management)
  • Production optimization
  • Planning and control
  • Change management
  • Process analysis and optimization

Expertise / implemented measures:

  • Bridging vacancies when executives are absent – production, operations, plant management
  • Production planning and control
  • Production optimization
  • Production relocations
  • Analyzing, evaluating, and optimizing processes
  • Turnaround processes
  • Increasing productivity
  • Lean management processes
  • Optimizing intralogistics
  • Procurement (machines, equipment, tools)
  • Planning and implementation of series production
  • Feasibility analyses
  • Resource planning
  • Investment planning and implementation
  • Support for startup companies
Jan 2008 - Dec 2009
2 years
Germany

Plant Manager Sectional and Industrial Doors

Manufacturer of Doors, Gates and Frames

approx. 1000 employees at facilities for roll, panel and sectional doors Responsibility for approx. 300 employees

  • Reports to Executive Management

  • Full operational responsibility for door production, engineering, maintenance, quality management

  • Extensive restructuring of work preparation and production areas

  • Change process from workshop to flow production

  • Productivity increase through investment in new assembly lines and optimization of manufacturing methods

  • Introduction of temporary work to increase flexibility

  • Planning a new production area

  • Increasing the level of automation

  • Investment and budget planning

  • Restructuring of departments including staff changes

  • Expansion and further development of quality management

Jan 1989 - Dec 2008
20 years
Germany

Production and Operations Manager

Automotive Supplier – Stamping and Forming Technology

with approx. 350 employees exhaust systems, seat structure parts, body parts, module carriers, heat shields Responsibility for approx. 250 employees

  • Areas of responsibility: press shop, toolmaking, maintenance

  • Reports to Executive Management

  • Personnel development in technical areas

  • Further development of production planning and control

  • Introduction and development of temporary work

  • Continuous workflow optimization

  • Resource planning

  • Planning and implementation of investments

  • Reducing piece-rate costs by increasing automation

  • Optimizing and managing maintenance measures

  • Switching to just-in-time production and delivery

  • Ensuring first-in, first-out

  • Conducting feasibility analyses

  • Project evaluations

  • Implementation of DIN ISO 9001 / TS 16949 / ISO 14001

  • Make-or-buy analyses

  • Prototype manufacturing

  • Coordinating series launches

  • Working capital management – continuous inventory reduction

  • Implementing an ERP system

Jan 1986 - Dec 1988
3 years
Germany

Head of Production Planning and Control

Automotive Supplier – Stamping and Forming Technology

with approx. 350 employees exhaust systems, seat structure parts, body parts, module carriers, heat shields

  • Expansion and development of work preparation
  • Developing and creating production plans
  • Creating production orders
  • Machine scheduling
  • Personnel deployment planning
  • Conducting time studies
  • Developing and introducing a bonus pay system
  • Reviewing and optimizing existing work processes
  • Conducting cost calculations
  • Feasibility analyses
Germany

Interim Assignment – Project Manager Parts Supply Assurance

Automotive Supplier – Plastics/Electronics/OEM

  • 300,000 employees in the group / >€50 billion revenue

  • Ensuring and accelerating parts supply

  • Continuous tracking of processes and measures

  • Cost reduction

  • Identifying acceleration potential

  • Defining and coordinating measures

  • Verifying and optimizing just-in-time delivery

  • Building a project activity plan

  • Coordinating stakeholders at various locations

Germany

Interim Assignment – Supplier Development Support

Automotive Supplier – Interior Material Manufacturer/OEM

approx. 2,000 employees / €400 million revenue

  • Consulting on communication concepts
  • Acting as liaison between locations and customers
  • Optimizing material flow and logistics processes
  • Tracking and managing defined measures
  • Concept analysis / troubleshooting / bottleneck management
  • Evaluating JIT process
  • Process optimization
Berlin, Germany

Interim Assignment – Implementing Series Production Planning after Prototype Phase

Electro-Mobility Manufacturer / Start-Up

  • 100 employees

  • Make-or-buy analyses

  • Implementing work preparation

  • Creating production plans and bills of materials

  • Preparing specifications

  • Advising executive management

  • Training employees

  • Auditing suppliers

  • Visualizing production workflow

  • Implementing basic maintenance

Germany

Interim Assignment – Project Manager Series Production Implementation

Electromobility Manufacturer / Start-Up

  • Finalizing prototype production
  • Concept creation and project structuring
  • Ensuring delivery deadlines
  • Selecting and approving suppliers
  • Fast search and selection of new manufacturer for series vehicle
  • Procuring various vehicle components
  • Negotiating final series prices
  • Advising management and stakeholders (investors)
  • Overseeing manufacturing processes
Germany

Interim Assignment – Plant Manager Window Construction

Manufacturer of Windows, Doors, Canopies and Conservatories

450 employees

  • Stabilizing and optimizing production
  • Status quo analysis
  • Weakness and error analysis
  • Filling and refilling several management positions
  • Optimizing productivity and delivery performance
  • Coaching second and third management levels
  • Implementing change management processes
  • Optimizing shop floor management
  • Process optimization and stabilization
  • Optimizing maintenance processes
Germany

Interim Assignment – Manufacturing Assessment at Headquarters

Manufacturer of High-End Accessories

approx. 150 employees

  • Analyzing current state
  • Assessing all manufacturing steps/work processes
  • Leaning production
  • Identifying waste
  • Coaching employees
  • Auditing maintenance management
Germany

Interim Assignment – Head of Production Optimization

Manufacturer of Fire Protection Systems and Materials

approx. 150 employees at multiple sites

  • Realigning and stabilizing business processes
  • Current state analysis at multiple sites
  • Extensive change management process
  • Preparing status overview and action plan
  • Developing concepts for management
  • Standardizing procedures
  • Planning new production facilities
  • Supporting/coaching the QM manager
  • Restructuring work preparation and appointing new lead
  • Extending assignment to other sites
  • Planning closure of a production site and integration into a subsidiary
Germany

Interim Assignment – Evaluating Specific Business Areas

Manufacturer of Wooden Moulded Parts for Furniture Industry

  • 200 employees

  • Analyzing and evaluating production planning and work processes

  • Reviewing personnel deployment

  • Change management measures in production

  • Developing productivity improvement proposals

  • Analyzing intralogistics

  • Analyzing maintenance including restructuring suggestions

  • Coaching managers

  • Introducing lean measures in production

Germany

Interim Assignment – Head of Business Processes

Manufacturer of Complex Bowden Cables and Plastic Parts

approx. 1,300 employees at 6 sites worldwide

  • Organizing and realigning project planning
  • Process optimization and structuring
  • Managing multiple production sites (DE/PL/HU)
  • Coaching second and third level managers
  • Budgeting and cost tracking
  • Conducting project status meetings
  • Coordinating actions in foreign plants
  • Supporting shop floor management implementation
  • Temporarily leading several production areas
  • Relocating a production unit
Germany

Project Assignment – Project Manager Planning and Implementation of New Tractor Cabs

Agricultural Machinery Manufacturer / OEM

  • 20,000 employees in the group / >$10 billion revenue

Responsible for procurement of:

  • Pressed parts, press tools and press capacities
  • Fiber flatbed laser
  • Tube laser
  • Tube laser automation
  • Press brakes and their automation
  • Sourcing tool and pressed parts suppliers
  • Deadline management under extreme time pressure
  • Tracking measures and acceptance processes
  • Supporting planning of an automated large press
Germany

Interim Assignment – Optimizing Materials Management and Warehouse

Offshore Wind Farm Operator North Sea

  • Optimizing materials management processes
  • Reorganizing the warehouse
  • Ensuring material supply to wind farms
  • Developing and implementing warehouse concept
  • Analyzing process chains and interfaces
  • Analyzing and optimizing organizational structure
  • Streamlining process flows
  • Initiating and implementing continuous improvement measures
  • Ensuring wind farm supply
  • Coaching storekeepers
Germany

Project Assignment – Support Robust Design Mechatronics

Premium Automotive Manufacturer / OEM

  • 78,000 employees in the group / >€50 billion revenue

  • Conducting risk assessments

  • Defining system requirements

  • Creating cause-effect chain models

  • Defining interface analyses

  • Deriving system requirements

  • Project coordination

Germany

Interim Assignment – Plant Manager

Premium Manufacturer of Aluminum Front Doors

  • 300 employees

  • Full operational responsibility (procurement, work preparation, production, quality, HSE, maintenance, intralogistics, warehouse, shipping)

  • Optimizing all processes and production areas

  • Implementing a multi-shift model

  • Switching from workshop to flow production

  • Leaning work preparation and realignment

  • Significantly reducing lead times

  • Optimizing workforce planning

  • Validating maintenance with focus on prevention

  • Appointing QM manager and standardizing processes

  • Restructuring multiple departments including leadership appointments

Germany

Interim Assignment – Head of Operations and CI

World’s Largest Door, Frame and Window Manufacturer

  • 20,000 employees in the group

  • Operational responsibility for operations at two acquired plants in Germany

  • Sixteen-month support of integration process

  • Multi-month plant management at two German sites

  • Creating a roadmap for both sites

  • Significantly reducing accidents through consistent EHS measures

  • Restructuring business areas

  • Structuring and standardizing processes

  • Coaching and supporting managers

Summary

  • Business activity: Interim management for the manufacturing industry
  • Self-employed since: 2009
  • Core competencies: vacancy bridging (plant, operations, production management), production optimization, planning and control, change management, process analysis and optimization

Languages

German
Native
English
Advanced

Education

Lorem ipsum dolor sit amet

Advanced Technical College Entrance Qualification

Certifications & licenses

ISO 14001

ISO 9001

ISO TS 16949

Need a freelancer? Find your match in seconds.
Try FRATCH GPT
More actions