Michael Weimar

Production Manager & Site Manager

Wiesbaden, Germany
Experience
Jan 2024 - Dec 2025
2 years
Heiligengrabe, Germany

Production Manager & Site Manager

Beton- und Energietechnik Heinrich Gräper GmbH & Co. KG

  • Interim leadership of the production site to cover a vacancy

  • Strategic plant planning to scale production and logistics capacities

  • Operational development and optimization of ERP processes

  • CAPEX strategy 2025–2029: Developed an investment plan to expand capacity in close coordination with production planning and sales

  • Investment management: Planned and executed investments for 2025 and led ongoing projects

  • Supply chain & processes: Analyzed and implemented optimized SCM processes and defined training needs to boost efficiency

  • Increased operating results by about 40%

  • Successfully implemented measures for sustainable production and logistics optimization, setting the course for future growth.

Jan 2023 - Dec 2024
2 years
Raunheim, Germany

Process Manager - Optimization of Material Flow Processes

Integrated Dynamics Engineering GmbH

  • Optimized cross-departmental material flow processes to reduce inventory discrepancies and improve inventory transparency

  • Developed, launched, and trained teams on process documentation for:

  • Inventory procedures

  • Order picking

  • Handling complaints and defects for purchased parts

  • Processing customer returns

  • Planned and executed the 2023 full inventory count

  • Designed and prepared the 2024 cycle counting

  • Analyzed and optimized reorder parameters using ABC/XYZ analysis

  • Successful implementation led to improved inventory reliability, optimized material flows, and higher process efficiency.

Jan 2022 - Dec 2023
2 years
Berkatal, Germany

Plant Manager

Morgan Molten Systems GmbH

  • Improved production efficiency and quality

  • Reduced absenteeism and boosted employee engagement

  • Modernized equipment and fostered a trusting work environment

  • Restructured production, quality management, work planning, and warehouse/shipping

  • Introduced a performance and bonus system to reduce absenteeism

  • Managed projects & change management to optimize processes and investments

  • Increased production efficiency and customer satisfaction

  • Reduced absenteeism and improved employee engagement

  • Implemented a sustainable CAPEX strategy for future investments.

Jan 2022 - Dec 2022
1 year
Freiburg im Breisgau, Germany

Project Manager Production Relocation

TRUMPF-Hüttinger GmbH

  • The company needed to eliminate capacity bottlenecks in PCB assembly in Freiburg. To secure long-term production, excess capacity was planned to be relocated to a TRUMPF site in Poland.

  • Project planning & control: Created a comprehensive plan with timelines, resources, and milestones

  • Gate reviews & status reporting: Conducted regular progress checks and risk management

  • Project monitoring: Ensured a timely, resource-efficient transition

  • Standardized approach: Developed a consistent model for relocation projects

  • Communication & coordination: Worked with stakeholders in Freiburg and Poland

  • Standardized the planning concept to make future relocations more efficient

  • Successfully completed the first two relocation phases as a basis for further steps

  • Developed a project management roadmap for sustainable implementation

  • The project was stopped because personnel resources at the new site could not be secured.

Jan 2021 - Dec 2021
1 year
Berlin, Germany

Project Manager Supply Chain/Logistics

Eutrac Stromschienen GmbH

  • Led a project to optimize supply chain processes to increase efficiency and effectiveness in production and logistics

  • Conducted a weak point analysis of existing processes and implemented change management

  • Developed a forecasting structure for digital production planning to better control capacities

  • Introduced a new planning system for efficient order control and reduced lead times

  • Created a concept to strategically expand production capacity

  • The project was stopped early due to the sale of the company to new owners.

Jan 2020 - Dec 2021
2 years
Augsburg, Germany

Management Consultant & Partner

Nexxlon GmbH

  • Advisory | Business Development

  • Developed a strategy for carving out logistics services to Eastern Europe

  • Acquired medium-sized logistics companies in Germany

  • Acquired about 30 medium-sized logistics companies in the Rhine-Main area

  • Business development in digitalization and internationalization

  • Established a sustainable market position against competitors

  • Recruited qualified drivers with EU work permits

  • Achieved cost savings

  • Managed services from EU contract partners

  • Improved employee retention and mobility pension by setting up a pension fund

Jan 2018 - Dec 2019
2 years
Mülheim, Germany

Chief Operating Officer (COO)

Ansorg GmbH

  • Completing the restructuring phase triggered a supply crisis due to fully outsourcing production, warehousing, and logistics

  • Led and optimized the customer service center: Managed an international team (20 staff, 5 locations) to improve KPIs and digitize order processing

  • Supply chain management: From January 2019 expanded responsibility for order control, procurement, logistics, engineering, and quality management due to an order backlog from ambitious restructuring. Led 11 staff in a challenging environment with supply shortages and outsourced production & logistics

  • Change management: Reversed supply performance trends through organizational changes, sustainable process documentation, and efficiency improvements in production & logistics

  • Digitalization strategies: Led digitalization in sales control (tenders), pricing, and processing to build a high-performance team. Introduced structured project management

  • Communication optimization: Improved internal and external communication structures for transparent collaboration (e.g. interdisciplinary team meetings 3x/week)

  • Integration & process optimization: Aligned field service, internal sales & SCM, introduced relevant KPIs to improve performance

  • Stabilized and developed the company and set the course for a sustainable business strategy.

Jan 2017 - Dec 2018
2 years
Pfungstadt, Germany

Project Manager Transformation & Head of Order Processing & Strategic Procurement

Primes GmbH

  • Reduced delivery times and transformed a small operation into a process-oriented company

  • Led the change management process and redesigned order processing and strategic procurement departments

  • Collaborated with external consultants to develop decision-making basis and optimize processes

  • Implemented organizational and personnel realignment, including team development and new workflows

  • Boosted efficiency and significantly cut delivery times through process-oriented restructuring

  • Built and led a new department for order processing control and procurement.

Jan 2016 - Dec 2017
2 years
Obernburg, Germany

Warehouse & Logistics Manager

Low & Bonar Production GmbH

  • Improved efficiency of warehouse and logistics processes

  • Realigned & stabilized order management, picking, and material flows under the new SCM structure

  • Optimized warehouse logistics through process improvements and efficiency gains

  • Reorganized & managed a team of 16 employees

  • Coordinated with planning (NL), production, customer service & sales for holistic process improvement

  • Established a professional work environment & reduced employee downtime

  • Increased OTIF rate to 100%

  • Stabilized customs clearance processes

  • Analyzed and implemented digitalization processes for ERP update

  • Developed efficient warehouse and logistics concepts at the Obernburg site

  • Advised sales on customer-oriented logistics solutions

Jan 2015 - Dec 2015
1 year
Mannheim, Germany

Management Consultant & Partner

TCI - Transformation Consulting International

  • Developed a holistic transformation concept for carving out business units

  • Implemented the four phases of transformation: Envision, Engage, Transform, Optimize

  • Analyzed strategic, operational, and financial impacts of a carve-out

  • Designed a tailored transformation approach for clients

  • Planned the change process and ensured successful execution

  • Worked with stakeholders to promote acceptance and sustainable success

Jan 2014 - Dec 2014
1 year
Doncaster, United Kingdom

Management Consultant

Leonhard Moll AG

  • Boosted efficiency through comprehensive analysis and restructuring of technical, organizational, and personnel processes to improve product quality, reduce costs, and optimize financial results

  • Conducted detailed analysis of existing technical and organizational workflows

  • Evaluated production processes, quality assurance, technical equipment, and staffing

  • Identified optimization potentials in efficiency, cost structure, and employee motivation

  • Developed a tailored restructuring plan for sustainable performance improvement

  • Implemented a change management process to realign the company

  • Created a practical restructuring plan with measures for technical, organizational, and personnel optimization

  • Increased product quality and cost efficiency through targeted process adjustments

  • Enabled sustainable improvements and a future-proof business strategy through focused analysis and consulting.

Jan 2013 - Dec 2014
2 years
Heiligengrabe, Germany

Project Manager Restructuring & Plant Manager

Beton- und Energietechnik Heinrich Gräper GmbH & Co. KG

  • The Heiligengrabe plant faced serious challenges in product quality, delivery reliability, and internal and external communication. The goal was to develop and implement a strategic realignment of the plant.

  • Analysis & concept: Conducted detailed site analysis of processes, organization, staff structure, absenteeism, and sales organization

  • Change management: Developed a tailored restructuring concept (organigram, process optimization, redefined responsibilities)

  • Strategic implementation: Rolled out approved measures as plant manager, optimized internal and external communication

  • Efficiency boost: Introduced new workflows to improve product quality and delivery performance

  • Implemented a new, more efficient organizational structure

  • Achieved sustainable improvements in operating results, quality, and delivery reliability

  • Increased process efficiency through optimized workflows

  • Strengthened commitment and transparency in communication

Jan 2012 - Dec 2013
2 years
Lampertheim, Germany

Project Manager Corporate Relocation

Elster Messtechnik GmbH

  • Led a comprehensive corporate relocation to transfer production, R&D, sales, and order processing to multiple European sites

  • Ensured completion within defined time and budget

  • Built and managed the project structure, created and monitored project plans

  • Led and coordinated project managers across sites

  • Reported directly to the business unit leader and steering committee

  • Controlled budget and tracked planned savings

  • Analyzed and optimized order processing to ensure smooth operations during relocation

  • Advised management on strategic and operational issues during the move

  • Completed the project on time and within budget

  • Achieved significant savings through optimized processes and site relocation

  • Maintained uninterrupted delivery capability throughout the transformation

  • Returned to profitability immediately after restructuring

  • After 1.5 years, profitability was so strong and stable that the company sold to a market leader with a similar portfolio, despite a planned three-year timeline.

Jan 2010 - Dec 2011
2 years
Hanover, Germany

Head of Supply Chain Management | Management Board Member

Wienerberger GmbH

  • The company had separate logistics organizations for two business units. There were optimization potentials in cash and delivery management.

  • Moved decentralized logistics structures into a central, integrated SCM organization under unified leadership for both units.

  • Developed and implemented an integrated supply chain planning process

  • Redesigned organizational and staff structures to improve efficiency and collaboration

  • Optimized material flow with a focus on working capital management

  • Integrated order processing and production control into SCM

  • Introduced a Management Control and Reporting System (MCRS) to manage SCM processes

  • Successfully implemented the integrated planning process, significantly improving transparency and control

  • Reduced capital tie-up by optimizing material flow

  • Increased efficiency through full integration of order processing and production control into SCM

  • Established a data-driven MCRS for continuous performance monitoring

  • This project delivered sustainable improvements in the supply chain and laid the foundation for a future-proof SCM organization at Wienerberger GmbH.

Jan 2008 - Dec 2009
2 years
Hattersheim am Main, Germany

Head of Supply Chain Management | Management Board Member

Deutsche Präzisionsventil GmbH

  • Customers were supplied from multiple plants, leading to challenges in product quality and on-time delivery.

  • Improved delivery reliability and reduced inventory costs within a Europe-wide production network

  • Analyzed and optimized business processes in order processing, production control, procurement, warehousing, picking, and shipping

  • Implemented efficient planning and control mechanisms to improve delivery performance

  • Optimized inventory and material flows to reduce costs and improve availability

  • Took targeted measures to boost on-time delivery and cut lead times

  • Reduced raw material inventory costs by about 45%

  • Cut work-in-progress inventory by 31% and finished goods by 52%

  • Increased OTIF delivery rate from about 90% to up to 97%

Jan 2002 - Dec 2006
5 years
Beijing, China

Chief Technology Officer China | Vice General Manager for Two Joint Ventures, Board Member

Xella International GmbH

  • Built and operated multiple sand-lime brick plants in China

  • Developed a sustainable market entry strategy

  • Conducted market analysis, opportunity assessment, and secured raw materials

  • Created business and investment plans

  • Identified and negotiated with joint venture partners

  • Planned and launched two joint ventures

  • Selected and procured alternative plant technology

  • Transferred German production technology to China

  • Oversaw construction and ensured on-time startup

  • Managed budget planning, cost control, and efficiency improvements

  • Recruited, trained, and led local staff

  • Implemented efficient operating procedures

  • Built a high-performance organization

  • Ensured knowledge transfer

  • Established a representative office in Beijing

  • Negotiated with Chinese authorities

  • Developed CECS strategy

  • Presented at industry conferences

  • Built a sustainable production infrastructure

  • Standardized norms and procedures

  • Launched innovative products

  • Named honorary member of CECS

Jan 1999 - Dec 2002
4 years
Uetze, Germany

Plant Manager/Authorized Officer

KVN-Kalksandsteinwerke GmbH & Co. KG

  • Led the plant with a focus on results and optimized business processes in production, shipping, and warehousing

  • Managed production and introduced a new product application, including technical consulting for construction companies

  • Implemented a performance-based pay system for skilled workers

  • Reduced manufacturing costs by 15.4%

  • Increased EBITDA by 11.2%

  • Due to financial constraints, oversaw the orderly shutdown of the company

  • Managed the sale of machinery and equipment to international investors, planned and executed exports, and negotiated site decommissioning

  • Led labor law negotiations, coordinated social plan creation, and supported employees in career transitions

  • Ensured delivery capability until final shutdown

  • Successfully completed the closure under socially responsible conditions

Jan 1998 - Dec 1999
2 years
Andernach, Germany

Area Sales Manager

MASA AG

Jan 1988 - Dec 1997
10 years
Idstedt, Germany

Plant Manager

Braas GmbH

  • Overall responsibility for the Reinbek and Idstedt plants with €35M revenue and 110 staff

  • Optimized business processes in production, shipping, and administration to boost efficiency

  • Key account management in close cooperation with sales leadership

  • Ensured continuous delivery capability and sustainable materials management

  • Quality management and continuous process monitoring per ISO 9001

  • Implemented innovation projects, including developing and launching new production methods

  • Reduced variable costs by 13% and fixed costs by 9%

  • Increased EBIT from 41% to 49%

  • Expanded capacity by 10% through process optimization

  • Developed employees by introducing quality circles, group work, and a performance-pay system

  • Achieved EN ISO 9001 quality management certification

  • Halved absenteeism from 5% to 2.5% through targeted HR measures

Jan 1986 - Dec 1988
3 years
Frankfurt, Germany

Technical Staffing Coordinator

Randstad GmbH

  • Independently recruited, selected, and hired engineers, technicians, production planners, etc.
  • Acquired clients
  • Filled academic/technical positions
  • Held initial revenue and profit responsibility
Summary
  • Cooperative, optimistic, motivating
  • Committed, consistent, authentic
  • Integrative, down-to-earth
  • Pragmatic, “speak another language”
  • Decisive
  • Keep a sense of humor even in difficult situations
Languages
German
Native
English
Advanced
Chinese
Elementary
Education

Hochschule Rhein-Main

Diplom Ingenieur · Mechanical Engineering · Wiesbaden, Germany

Friedrich-Ebert-Schule

Advanced Technical College Certificate · Wiesbaden, Germany

Primary and Secondary School

Secondary School Certificate · Wiesbaden, Germany

Certifications & licenses

PROSCI® Change Management Practitioner

TiBa Managementberatung GmbH

Technical Business Administrator IHK

Indisoft GmbH

General Manager Qualification

University of St. Gallen – Institute of Management

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