Michael W.

Production Manager & Site Manager

Wiesbaden, Germany

Experience

Jan 2024 - Dec 2025
2 years
Heiligengrabe, Germany

Production Manager & Site Manager

Beton- und Energietechnik Heinrich Gräper GmbH & Co. KG

  • Interim leadership of the production site to bridge a vacancy

  • Strategic plant planning to scale production and logistics capacity

  • Operational development and optimization of ERP processes

  • CAPEX strategy 2025–2029: Developed an investment plan for capacity expansion in close collaboration with production planning and sales

  • Investment management: Planned and implemented investments for 2025 and led ongoing projects

  • Supply chain & processes: Analyzed and implemented optimized SCM processes and strategically aligned training needs to improve efficiency

  • Increased operating result by about 40%.

  • Successfully implemented measures for sustainable production and logistics optimization with strategic direction for future growth.

Jan 2023 - Dec 2024
2 years
Raunheim, Germany

Process Manager - Optimization of Goods Movement Processes

Integrated Dynamics Engineering GmbH

  • Optimized cross-departmental goods movement processes to reduce inventory discrepancies and improve inventory transparency.

  • Developed, introduced, and trained on process documentation for:

  • Inventory procedures

  • Picking

  • Complaints and defect reports for purchased parts

  • Handling customer returns

  • Planned and executed the full inventory count in 2023

  • Designed and prepared the cycle counting process for 2024

  • Analyzed and optimized ordering parameters using ABC/XYZ analysis

  • Successful implementation led to improved inventory accuracy, optimized goods movements, and higher process efficiency.

Jan 2022 - Dec 2023
2 years
Berkatal, Germany

Plant Manager / Factory Manager

Morgan Molten Systems GmbH

  • Improved production efficiency and quality.

  • Reduced absenteeism and enhanced employee engagement.

  • Modernized equipment and fostered a trusting collaboration.

  • Restructured production, quality management, work planning, and warehouse/shipping.

  • Introduced a performance review and bonus system to reduce absenteeism.

  • Led project and change management to optimize processes and investments.

  • Increased production efficiency and customer satisfaction.

  • Reduced absenteeism and improved employee engagement.

  • Implemented a sustainable CAPEX strategy for future investments.

Jan 2022 - Dec 2022
1 year
Freiburg im Breisgau, Germany

Project Manager Production Relocation

TRUMPF-Hüttinger GmbH

  • The company needed to eliminate capacity bottlenecks in PCB assembly at the Freiburg site. To secure long-term production, excess capacity was planned to be relocated to a TRUMPF site in Poland.

  • Project planning & control: Created a comprehensive plan with timelines, resources, and milestones.

  • Gate reviews & status reporting: Conducted regular progress checks and risk management.

  • Project monitoring: Ensured a timely, resource-efficient transition.

  • Standardization of procedures: Developed a unified model for relocation projects.

  • Communication & coordination: Collaborated with stakeholders in Freiburg and Poland.

  • Standardized the planning concept to make future relocations more efficient.

  • Successfully completed the first two relocation phases as a foundation for further steps.

  • Developed a project management roadmap for sustainable execution.

  • The project was halted because staffing resources at the new site could not be secured.

Jan 2021 - Dec 2021
1 year
Berlin, Germany

Project Manager Supply Chain/Logistics

Eutrac Stromschienen GmbH

  • Led a project to optimize supply chain processes aiming to increase efficiency and effectiveness in production and logistics.

  • Conducted a gap analysis of existing processes and implemented change management.

  • Developed a forecasting structure for digitalized production planning to better control production capacity.

  • Introduced a new planning system for efficient production order control and reduced lead times.

  • Developed a concept for strategic expansion of production capacity.

  • The project was prematurely stopped due to the sale of the company to new owners.

Jan 2020 - Dec 2021
2 years
Augsburg, Germany

Consultant & Partner

Nexxlon GmbH

  • Advisory │ Business Development

  • Developed strategy for the carve-out of logistics services to Eastern Europe

  • Acquired mid-sized logistics companies in Germany

  • Acquired around 30 mid-sized logistics companies in the Rhine-Main area

  • Business development in digitalization and internationalization

  • Achieved sustainable positioning against competitors

  • Recruited qualified drivers with EU work permits

  • Generated cost savings

  • Managed services from EU contract partners

  • Improved employee retention and mobility benefits through the creation of an in-house pension fund

Jan 2018 - Dec 2019
2 years
Mülheim, Germany

Chief Operating Officer (COO)

Ansorg GmbH

  • The completion of the restructuring phase triggered a supply crisis due to the full outsourcing of production, warehousing, and logistics.

  • Led and optimized the customer service center: Managed an international team (20 FTE, 5 locations) to improve KPIs and digitalize order processing.

  • Supply chain management: From Jan 2019 onward, took on expanded responsibility for order control, purchasing, logistics, engineering, and quality management due to an order backlog from an ambitious restructuring. Led 11 FTE in a challenging environment with supply bottlenecks and outsourced production & logistics.

  • Change management: Achieved a turnaround in delivery performance through organizational adjustments, sustainable process documentation, and increased efficiency in production & logistics.

  • Digitalization strategies: Directed digitalization of sales control (tenders), pricing, and processing to build a high-performance team. Introduced structured project management.

  • Communication optimization: Improved internal and external communication structures for transparent collaboration (e.g., interdisciplinary team meetings 3x/week).

  • Integration & process optimization: Tightly linked field service, internal sales & SCM, introduced relevant KPIs for performance improvement.

  • Stabilized and developed the company, setting the course for a sustainable business strategy.

Jan 2017 - Dec 2018
2 years
Pfungstadt, Germany

Project Manager Transformation & Head of Order Processing Control & Strategic Procurement

Primes GmbH

  • Reduced delivery times and transformed a small business into a process-oriented company.

  • Led the change management process and redesign of the order processing and strategic procurement departments.

  • Collaborated with external consultants to develop decision-making bases and optimize processes.

  • Implemented organizational and personnel realignment, including team development and introduction of new workflows.

  • Increased efficiency and significantly cut delivery times through a process-oriented restructuring.

  • Built and led a new department for order processing control and procurement.

Jan 2016 - Dec 2017
2 years
Obernburg, Germany

Warehouse & Logistics Manager

Low & Bonar Production GmbH

  • Increased efficiency of warehouse and logistics processes.

  • Realigned and stabilized planning, picking, and goods flows as part of the new SCM structure.

  • Optimized warehouse logistics through process improvements and increased efficiency.

  • Reorganized and led a team of 16 employees.

  • Coordinated with planning (NL), production, customer service & sales for holistic process improvement.

  • Built a professional work environment & reduced employee downtime.

  • Achieved a 100% OTIF rate.

  • Stabilized customs clearance processes.

  • Analyzed and implemented digitalization processes for ERP update.

  • Developed efficient warehouse and logistics concepts at the Obernburg site.

  • Advised sales on customer-oriented logistics solutions.

Jan 2015 - Dec 2015
1 year
Mannheim, Germany

Consultant & Partner

TCI - Transformation Consulting International

  • Developed a holistic transformation concept for the carve-out of business units.

  • Managed the four phases of the transformation process: Envision, Engage, Transform, Optimize.

  • Analyzed the strategic, operational, and financial impacts of a carve-out.

  • Designed a tailored transformation approach for clients.

  • Developed the change process concept and ensured successful implementation.

  • Created collaboration strategies with stakeholders to drive acceptance and sustainable success.

Jan 2014 - Dec 2014
1 year
Doncaster, United Kingdom

Consultant

Leonhard Moll AG

  • Increased efficiency through a comprehensive analysis and restructuring of technical, organizational, and personnel processes to improve product quality, reduce costs, and optimize financial results.

  • Conducted a detailed analysis of existing technical and organizational workflows.

  • Evaluated production processes, quality assurance, technical equipment, and workforce deployment.

  • Identified optimization potential in efficiency, cost structure, and employee motivation.

  • Developed a customized restructuring plan for sustainable performance improvement.

  • Implemented a change management process to realign the company.

  • Developed a practical restructuring concept with measures for technical, organizational, and personnel optimization.

  • Increased product quality and cost efficiency through targeted process adjustments.

  • Through targeted analysis and consulting, established a foundation for sustainable improvements enabling a future-proof corporate strategy.

Jan 2013 - Dec 2014
2 years
Heiligengrabe, Germany

Project Manager Restructuring & Plant Manager

Beton- und Energietechnik Heinrich Gräper GmbH & Co. KG

  • The Heiligengrabe plant faced significant challenges in product quality, delivery reliability, and internal and external communication. The goal was to develop and implement a strategic realignment of the plant.

  • Analysis & concept: Conducted a detailed site analysis of processes, organization, personnel structure, sickness rates, and sales organization.

  • Change management: Developed a tailored restructuring concept (org chart, process optimization, redefined responsibilities).

  • Strategic implementation: Executed approved measures as plant manager, improved internal and external communication.

  • Efficiency improvement: Introduced new procedures to increase product quality and delivery performance.

  • Established a new, more efficient organizational structure.

  • Achieved sustainable improvements in operating result, quality, and delivery reliability.

  • Increased process efficiency through optimized workflows.

  • Strengthened accountability and transparency in communication.

Jan 2012 - Dec 2013
2 years
Lampertheim, Germany

Project Manager Business Relocation

Elster Messtechnik GmbH

  • Led the comprehensive business relocation project aimed at transferring production, R&D, sales, and order processing to multiple European sites.

  • Ensured implementation within defined time and budget constraints.

  • Established and managed the project structure, and created and tracked project plans continuously.

  • Led and coordinated responsible project managers across various sites.

  • Reported directly to the business unit leadership and steering committee.

  • Controlled the budget and monitored planned cost-saving effects.

  • Analyzed and optimized order processing workflows to ensure smooth operations during the relocation.

  • Advised senior management on strategic and operational issues related to the relocation.

  • Successfully delivered the project on time and within budget.

  • Achieved significant savings through optimized process structures and site relocation.

  • Ensured uninterrupted delivery capability throughout the transformation.

  • Reached the profit zone immediately after restructuring.

  • After just 1.5 years, profitability was so strong and stable that the company could be sold to a market leader with a similar portfolio, although this was originally planned three years after restructuring.

Jan 2010 - Dec 2011
2 years
Hanover, Germany

Head of Supply Chain Management | Executive Board Member

Wienerberger GmbH

  • The company had separate logistics organizations for two business divisions. There was optimization potential, especially in cash and delivery management.

  • Consolidated decentralized logistics structures into a centralized, integrated supply chain management organization under unified leadership for the respective divisions.

  • Developed and implemented an integrated supply chain planning process.

  • Analyzed and redesigned organizational and staffing structures to improve efficiency and collaboration.

  • Optimized material flow with a focus on working capital management.

  • Integrated order processing and production control into the SCM organization.

  • Introduced a management control and reporting system (MCRS) to govern SCM processes.

  • Successfully implemented the integrated supply chain planning process, significantly improving transparency and control.

  • Reduced capital tied up through material flow optimization.

  • Increased efficiency by fully integrating order processing and production control into the SCM structure.

  • Established a data-driven management control and reporting system for continuous performance monitoring.

  • This project led to sustainable supply chain improvements and laid the foundation for a future-proof SCM organization at Wienerberger GmbH.

Jan 2008 - Dec 2009
2 years
Hattersheim am Main, Germany

Head of Supply Chain Management | Executive Board Member

Deutsche Präzisionsventil GmbH

  • Customers were supplied from multiple plants, which led to challenges in product quality and delivery reliability.

  • Increased delivery reliability and reduced inventory costs within a Europe-wide networked production organization.

  • Analyzed and optimized business processes in order processing, production control, procurement, warehousing, picking, and shipping.

  • Introduced efficient planning and control mechanisms to improve delivery performance.

  • Optimized inventory levels and material flows to reduce costs and improve availability.

  • Implemented targeted measures to increase on-time delivery and reduce lead times.

  • Reduced raw material inventory costs by about 45%.

  • Cut work-in-progress inventory by 31% and finished goods inventory by 52%.

  • Increased delivery reliability (OTIF) from about 90% to up to 97%.

Jan 2002 - Dec 2006
5 years
Beijing, China

Chief Technology Officer China | Beijing (dual role: Vice General Manager for two joint ventures, Board of Directors)

Xella International GmbH

  • Built and operated multiple calcium silicate brick plants in China.

  • Developed a sustainable market entry strategy.

  • Conducted market analysis, opportunity assessment, and raw material sourcing.

  • Created business and investment plans.

  • Identified and negotiated with joint venture partners.

  • Planned and executed two joint ventures.

  • Selected and procured alternative plant technology.

  • Transferred German production technology to China.

  • Oversaw construction execution and on-time commissioning.

  • Managed budget planning, cost control, and efficiency improvements.

  • Selected, trained, and led local staff.

  • Implemented efficient operational processes.

  • Built a high-performing organization.

  • Ensured effective knowledge transfer.

  • Established a representative office in Beijing.

  • Negotiated with Chinese authorities.

  • Developed strategy for the CECS.

  • Delivered presentations at industry conferences.

  • Built a sustainable production infrastructure.

  • Standardized norms and procedures.

  • Introduced innovative products.

  • Appointed honorary member of the CECS.

Jan 1999 - Dec 2002
4 years
Uetze, Germany

Plant Manager/Authorized Officer

KVN-Kalksandsteinwerke GmbH & Co. KG

  • Led the plant with a results-oriented approach and optimized business processes in production, shipping, and warehousing.

  • Managed production and technically implemented a new product, including providing application consulting for construction companies.

  • Introduced a performance-based compensation system for skilled workers.

  • Reduced manufacturing costs by 15.4%.

  • Increased EBITDA by 11.2%.

  • Due to financial constraints, oversaw the orderly closure of the company.

  • This included selling machinery and equipment to international investors, planning and executing export operations, and negotiating site decommissioning.

  • Led negotiations on labor law issues, coordinated the development of social plans, and supported affected employees with career transitions.

  • Ensured delivery capability until final shutdown.

  • Successfully managed the closure under socially responsible conditions.

Jan 1998 - Dec 1999
2 years
Andernach, Germany

Area Sales Manager

MASA AG

Jan 1988 - Dec 1997
10 years
Idstedt, Germany

Plant Manager

Braas GmbH

  • Had overall responsibility for the Reinbek and Idstedt production plants with turnover of €35M and 110 employees.

  • Optimized business processes in production, shipping, and administration to improve efficiency.

  • Managed key accounts in close cooperation with sales management.

  • Ensured continuous delivery capability and sustainable materials management.

  • Handled quality management and continuous process monitoring according to ISO 9001.

  • Executed innovation projects, including the development and introduction of new manufacturing methods.

  • Cost reduction: Lowered variable costs by 13% and fixed costs by 9%.

  • Profitability increase: Raised EBIT margin from 41% to 49%.

  • Productivity improvement: Expanded capacity by 10% through process optimization.

  • Employee development: Introduced quality circles, team-based work, and a performance-based pay system.

  • Certification: Implemented a quality management system according to EN ISO 9001.

  • Reduced sickness rate from 5% to 2.5% through targeted HR measures.

Jan 1986 - Dec 1988
3 years
Frankfurt, Germany

Technical Recruiter

Randstad GmbH

  • Independently sourced, screened, and hired engineers, technicians, production planners, etc.
  • Acquired new clients.
  • Filled academic/technical positions.
  • Held initial revenue and profit responsibility.

Summary

  • Cooperative, optimistic, motivating
  • Committed, consistent, authentic
  • Inclusive, down-to-earth
  • Pragmatic, “speak a different language”
  • Decisive
  • Maintain a sense of humor even in difficult situations

Languages

German
Native
English
Advanced
Chinese
Elementary

Education

Rhein-Main University of Applied Sciences

Diploma in Engineering · Mechanical Engineering · Wiesbaden, Germany

Friedrich-Ebert-Schule

University of Applied Sciences Entrance Qualification · Wiesbaden, Germany

Primary and Secondary School

Secondary School Certificate · Wiesbaden, Germany

Certifications & licenses

PROSCI® Change Management Practitioner

TiBa Managementberatung GmbH

IHK Technical Business Administrator

Indisoft GmbH

Qualification as General Manager

University of St. Gallen - Institute for Business Administration

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