Ismail Ö.
Interim Manager, Systemic Business Coach, Freelance CNC-CAM Programmer and Product Designer, Founder and
Experience
Dec 2023 - Present
1 year 9 monthsBergisch Gladbach, Germany
Interim Manager, Systemic Business Coach, Freelance CNC-CAM Programmer and Product Designer, Founder and
Self-employed
- Process optimization
- Production effectiveness improvement
- Lean management
- Shopfloor management
- Production management
- Production control and production planning
- Outsourcing
- Management training
- Private coaching
- Career coaching
- Self-management training
- Heidenhain, Siemens, Millplus
- CAD design with Fusion 360, SolidWorks
- FDM
- SLA
- Product design
- Prototypes
- Series production
Jan 2022 - Dec 2023
2 yearsWachtendonk, Germany
Business Unit Manager – Assembly, Project Manager
Verasol
- Technical and disciplinary leadership of 50 employees/team leaders
- Interface management
- Strategic development and structuring
- Standardization of assembly processes at 13 sites
- Development of assembly instructions
- Employee training (in-house + subcontractors)
- Team development (intercompany)
- Creation of regions, new positions and recruitment
- Development and expansion of the company in a dynamic environment
- Establishment of 3 new sites
- Further development of existing sites
- Reduction of assembly errors from 32% to 7% within one year
- Trainings, workshops
- Implementation of a unified assembly drawing at 13 sites
- Reduction of lead time from 8 to 5 weeks
- Location-independent assembly teams
- Flexibility
- CIP in planning
- Implementation of new weekly KPI performance reporting
- Review and action plan based on KPIs
- Responsibility for sales targets (€27M)
- Introduction of more precise invoice auditing: 15% cost reduction
- Restructuring
- Market and competitor analysis
Nov 2020 - Dec 2021
1 year 2 monthsCologne, Germany
Head of Work Planning, Deputy Operations Manager
Mammut Stutznäcker GmbH & Co KG
- Production planning and control
- Order disposition of internal and external production orders as well as initiation of individual production trials
- Optimization of production workflows and processes using various lean methods
- Improvement of delivery date accuracy from 25% to 5%
- 5S at the workplace
- Scrum: Product Owner
- Redesign of assembly hall layout according to lean principles
- Reduction of wait times from 35% to 10%
- Design of a new order board for increased transparency
- Review of design solutions for technical and economic feasibility, cost-benefit calculations and determination of manufacturing costs
- Deputy to the operations manager
Mar 2020 - Nov 2020
9 monthsLangenfeld, Germany
Head of Work Planning
SpanSet Axzion GmbH
- Review of manufacturing documents regarding technical execution, scope of manufacture, and production schedule
- Optimization of work planning
- Technical support for production
- Procurement of tools and workholding devices
- CAM programming (turning and milling)
- Production monitoring (internal and external) including schedule monitoring and quality control
- Optimization of manufacturing processes and workplaces
- Leading daily shopfloor meetings
- Trainer (machining mechanic)
Mar 2018 - Feb 2020
2 yearsPrüm, Germany
Head of Production Control
Tesla Grohmann Automation
Manufacture of special machines for building battery modules for Tesla vehicles
- Production planning and control
- Resource and capacity planning
- Functional and disciplinary leadership of 10 employees
- Control interface between project management, design, work planning, production (welding, milling, turning, EDM and grinding departments), quality management, assembly and external suppliers to ensure deadlines
- Ensuring optimal part availability through targeted planning
- Responsibility for optimizing quality, quantity, and efficiency of the production area through continuous improvement
- Leading daily shopfloor meetings
- Make-or-buy decisions and management of external suppliers
- Project management for the implementation of a PPS system (Microsoft Dynamics NAV)
Jan 2008 - Feb 2018
10 years 2 monthsCologne, Germany
Production Planner/Production Controller/CAM Programmer, formerly Machinist
Romaco Kilian Tableting GmbH
- Production control and covering for the production manager
- CAM programming of complex machine parts
- Continuous process optimization considering the dependencies between fixtures, programs, and tools to minimize setup times
- Conducting continuous improvement and 5S activities
- Active participation in SMED projects
- Tool procurement (optimization, research of new technologies, supplier negotiations, test runs, price negotiations)
- Support for CNC programming in production
- Training and supervising apprentices
- Capacity planning
- Milling complex 2D/3D machine parts with 5-axis milling machines
- Plant layout, value stream design, workstation setup, and new machine procurement
- Implementation of a new CAM system
- Implementation of an automated purchasing system for tools and other operating supplies
- Acquisition of a zero-point clamping system
- Implementation of a tool measuring device with digital data transfer
Jan 2007 - Dec 2008
2 yearsBetzdorf, Germany
Machinist
Rexnord GmbH
- Turning and milling complex 2D/3D machine parts
Jan 2003 - Dec 2007
5 yearsHerdorf, Germany
Machinist
Pfeiffer Maschinenbau
- Conventional milling on a boring mill
- CNC milling of complex 2D/3D machine parts with 3-axis milling machines
Jan 2002 - Dec 2003
2 yearsSiegen, Germany
Machinist
K. D. Neus GmbH
- Assembling and welding steel structures
- Conventional milling on a boring mill
Jan 1998 - Dec 2002
5 yearsKirchen (Sieg), Germany
Apprentice
WS Stahlbau
- Assembling and welding steel structures
- Conventional turning and milling
- Sheet metal fabrication
Summary
- Experienced interim manager
- Industrial foreman and REFA technician for industrial engineering with solid experience
- Systemic business coach
- Expert in effective and sustainable process optimization
- Experienced in lean methods
- Creative and solution-oriented with a hands-on mentality
- Motivated and motivating
- Agile and interdisciplinary
- CNC programmer
- Objective, goal- and customer-oriented
Languages
German
NativeTurkish
NativeEnglish
ElementaryEducation
Oct 1991 - Jun 1995
Secondary school
Silifke, Turkey
Oct 1987 - Jun 1991
Primary school
Silifke, Turkey
Vocational school
Lower secondary school certificate · Kirchen (Sieg), Germany
Certifications & licenses
Systemic Business Coach
Leadership in a dynamic environment
REFA Production Planner
REFA Nordwest e. V., Düren
REFA Technician for Industrial Engineering
REFA Nordwest e. V., Düren
REFA Organizational Specialist
REFA Nordwest e. V., Düren
Basic English A2
VHS, Cologne
Featurecam
Syscam, Offenburg
AEVO Certificate
Teutloff Academy, Cologne
Delcam Powermill
Delcam, Frankfurt
Certified Industrial Foreman in Metalwork
Teutloff Academy, Cologne
REFA Basic Training
Teutloff Academy, Cologne
Driver's license Class B
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