Klaus-dieter Bleuel - Site Manager Lithium-Ion Battery

Flieden, Germany

Experience

Oct 2023 - Dec 2024

1 year 3 months

Germany

Site Manager Lithium-Ion Battery

Porsche

Independent Construction Management of Global Projects for Lithium-Ion Coating Equipment
Leadership and Coordination of International Assembly Teams and Subsuppliers
Responsibility for Adhering to Contractual Milestones for Installation and Commissioning
Timely Resolution of Remaining Items on the Construction Site
Regular Exchange with the Project Manager on Current Project Status
Leading the Daily Internal Site Meeting and Participating in Construction Meetings with Suppliers and Customers
Documentation of Processes and Progress in Weekly Reports
Responsibility for Occupational Health and Safety on the Site

Jul 2022 - May 2023

11 months

Austria

Project Manager / E-Mobility / Onboard Electronics / Wiring Harness Management

AT

Planning and Control of Change Management and Series Support Packages with Respect to Financial, Schedule and Quality Targets
Ensuring Appropriate Project Organization as Well as Creation and Tracking of the Project Plan and Compliance with All Automotive Standards
Leadership and Coordination as Well as Ensuring Efficient Communication Flow Among Interdisciplinary Team Members (Quality Management, Development Department, Supplier Management, Key Accounting and Production Plant)
Documentation and Control of Project Activities in the Project Management Tool
Conducting Risk Assessments and Monitoring and Controlling the Implementation of Measures
Independent Communication with Customers

May 2022 - Jul 2022

3 months

Ukraine

Project Manager / E-Mobility / Production Relocation

Bosch / Gentherm

Monitoring Project Work at the Supplier
Monitoring Schedules at the Supplier Plant
Creation of Timelines
Planning, Material Flow, Layout, Assembly, Commissioning, Run-In, Acceptance Test, Training and Instruction of Operational Staff, PPAP, Start of Production

Feb 2022 - May 2022

4 months

Germany

Project Manager / E-Mobility / Relocation

ZF

Taking Over Project Management for the Relocation of Production Lines
Managing Projects in Production Services
Creation, Coordination and Evaluation of Requirement Specifications
Development and Evaluation of Technical Solutions
Leading Meetings
Equipment Acceptance and Commissioning
Process Support
Documentation
Continuous Improvement and Optimization
Revision of Equipment Lists, Work Instructions
Trial Run at the Supplier

Jun 2021 - Feb 2022

9 months

Germany

Project Manager / E-Mobility

BMW

Ensuring Project Goals Regarding Schedule, Cost and Performance
Ensuring Project-Related Communication
Tracking and Reporting Project Status
Process and Cycle Time Optimization
Planning and Controlling Projects; Leading and Managing Project Teams
Handling Change Management Within the Project
Escalation Management for Critical Projects; Risk Management
Installation, Commissioning and handover (BBÜ) of a Fully Automated Packaging System for High-Voltage Battery Modules

Nov 2020 - May 2021

7 months

Germany

Project Manager Production Optimization, Task Force

Daimler

Consulting and implementing all measures to ensure audit readiness by Daimler according to the 'Daimler Logistics Process Analysis' and 'Daimler Process Audit For Process with Material Products based on VDA 6.3' standards

Sep 2019 - Oct 2020

1 year 2 months

Nördlingen, Germany

Senior Project Manager Production Optimization

Varta

Project management for optimizing coin cell manufacturing processes
Supporting the commissioning of complex automated production equipment
Documenting and analyzing malfunctions
Coordinating with suppliers and end customers
Analyzing existing manufacturing and assembly processes
Deriving and contributing to the development of suitable optimization approaches regarding efficiency, quality, and functionality
Process analysis, optimization and graphic visualization
Documenting procedures/processes in an overall overview
Coordinating and creating documentation for operation, troubleshooting, and maintenance (German/English)
Developing Excel support tools/spreadsheets, overviews
Communicating status and solution proposals
Tracking and monitoring the implementation of measures

Apr 2019 - Aug 2019

5 months

Sindelfingen, Germany

Project Manager Production Optimization, Task Force

Walor / Daimler

Leading projects to optimize manufacturing processes in cold forging, warm forging, stamping, and machining
Moderating and organizing regular project meetings and workshops
Introducing various reports to increase process transparency
Implementing and applying Lean, Kaizen, PDCA cycle, Kanban, Ishikawa, 5W, QRQC, and Pareto analysis
Optimizing manufacturing processes with focus on the transitions between individual production units
Specifying manufacturing processes compliant with IATF 16949 certification requirements
Acting as a contact person for the OEM regarding customer inquiries

Jul 2018 - Apr 2019

10 months

Germany

Project Manager Refurbishment Projects

Deutsche Bahn

Supporting technical project management for refurbishment projects (rail vehicles)
Coordinating project execution on time and according to contracts
Aligning required actions with internal and external stakeholders
Monitoring measures to achieve quality gates
Controlling and monitoring the project's cost and effort structures
Supporting the rollout of innovative process optimization methods
Collaborating with the Federal Railway Authority (EBA) on approval and acceptance issues and certification questions
Managing proactive claims, contract, and risk management
Ensuring that the necessary regulations, contracts, and processes are developed and followed
Identifying and proposing optimization opportunities within assigned projects
Implementing and further developing the principles, methods, systems, metrics, and processes of project management during planning and execution phases
Creating and maintaining project data in Microsoft Project and Excel

Oct 2017 - Jul 2018

10 months

Mexico

Senior Project Manager, Automotive Project Manager

Schlemmer / Audi / Renault / Volvo

Overall project planning regarding schedules and costs
Close coordination with all involved departments, as well as customers and suppliers
Developing mechatronic systems and covers for power electronics from testing through prototype production
Responsible for meeting deadlines and budgets in assigned projects
Coordinating the project team
Obtaining internal and external approvals
Achieving the objectives set in the project assignment
Managing and monitoring project progress and quality
Transferring parts with tools and equipment
Preparing and leading project team meetings
Reviewing customer inquiries for technical feasibility
Creating project and manufacturing cost calculations as well as quotes for components and assemblies based on technical and commercial specifications in the area of plastic injection molding and extrusion including related assembly processes
Ensuring timely processing of inquiries in coordination with key accounts
Preparing calculations for national and international projects as a basis for deciding on production locations

Mar 2017 - Oct 2017

8 months

Germany

Project Leader, Project Manager Automotive Seating

AMG / Daimler

Project management for development projects: design / testing / prototype production of mechatronic systems in the seating / interior area
Handling customer-specific requirements in the seating area
Coordinating OEM requirements
Coordinating topics for complete seat assemblies
Coordinating prototype seats in JIT plants
Managing spare parts at the sites
Increasing the initial fulfillment rate
Analyzing return volumes and noticeable trends
Transparently displaying inventory levels at the sites
Regular communication meetings with the OEM

Oct 2015 - Mar 2017

1 year 6 months

Spain

Senior Project Leader, Project Manager Interior

KDK / VW

Technical, project-based leadership of an international team for development / testing / prototype production of interior components, mechatronic systems, and power electronics
Independently responsible for resource and budget planning regarding schedule, cost, and quality goals
Responsible for detailed scheduling, compliance with approved development costs, and quality requirements
Technical contact person in the project for the development team and the customer
Sourcing production equipment, injection molding tools, and processing fixtures, as well as coordinating relocation and commissioning
Managing tasks and coordinating interfaces within the area of responsibility
Planning and conducting simulations, tests, and trials
Optimizing product development processes
Responsible for creating product concepts together with the technical department based on customer requirements

Mar 2014 - Oct 2015

1 year 8 months

Germany

Project Leader, Project Manager for Product Development Process

Woco / Audi / VW / Daimler

Central coordination of all internal and external project interfaces regarding cost, schedule, and quality
Planning a project (development / testing / prototype production) in terms of task structure, process flow, resources, considering the customer’s project structure
Continuous project control
Coordinating change management
Coordinating, moderating, and following up on internal project meetings and attending project meetings at the customer’s site
Estimating remaining costs, monitoring the project budget
Procuring production equipment, blow molding and injection molding tools, and processing fixtures, as well as coordinating relocation and commissioning
Further development of the product development process, motivating teams, exchange with other project managers

Sep 2013 - Mar 2014

7 months

Germany

Interim Head of Quality

Recaro

Reorganizing the quality department
Responsible for the entire process-oriented quality management system and the derived key performance indicator systems
Implementing and standardizing permanent corrective actions and end-of-line quality checks
Supporting suppliers of painted components, eliminating additional quality walls by implementing permanent measures
Documenting processes for future projects

Apr 2013 - Sep 2013

6 months

Germany

Operations Manager

Carcoustics

Controlling and planning automated and manual manufacturing processes
Ensuring production resources and meeting the set deadlines and costs
Implementing technical product changes and continuously improving processes
Conducting cost-benefit analyses for replacement and new investments
Procuring production equipment, foam tools, and fixtures, as well as coordinating commissioning
Leading, motivating, planning, and developing employees
Initiating new rework and error elimination processes and controlling compliance
Leading cross-functional and cross-department task forces for error elimination
Performing technical analyses of production processes using complex QM methods such as Six Sigma, PDCA cycle, Ishikawa, QRQC, 8D, Pareto analysis

Aug 2012 - Apr 2013

9 months

Germany

Senior Project Manager, Quality Management

AMG - Mercedes Benz - MDC Power

Training and implementation of standard quality management processes and methods for worldwide launches
Further development of existing quality processes for troubleshooting at the plant
Coordinating alignment with the central quality department and sister plants for standardization
Leading cross-functional and cross-divisional task forces for troubleshooting and process optimization
Conducting technical analyses on the complete engine using Six Sigma, Ishikawa, QRQC, 8D, Pareto analyses
Launch and supplier management
Implementing the AMG philosophy “one man, one engine”

Apr 2012 - Aug 2012

5 months

Germany

Project Manager, Process Optimization and Manufacturing Planning

Woco / Audi / VW / Daimler

Error and root cause analysis of production processes for pneumatic actuators, oil separators, acoustic covers and complete intake systems
Definition of corrective actions
Coordination, execution and evaluation of test series
Supporting plants in China with continuous optimization of serial production processes
Advising and implementing all measures for audit readiness by Daimler according to “Daimler Logistics Process Analysis” and “Daimler Process Audit for processes with material products based on VDA 6.3”

Apr 2011 - Mar 2012

1 year

Poland

Project Manager, Production Process Optimization Task Force

PI/PA / Boshoku / Daimler

Error and root cause analysis of production processes for interior components
Definition of corrective actions
Coordination, execution and evaluation of test series
Supporting domestic and international plants in the continuous optimization of serial processes
Creating and tracking schedules and project budgets
Leading and coordinating the interdisciplinary and cross-site project team
Planning and coordinating production relocations to Poland
Developing innovative material and process concepts for automotive interiors
Advising and implementing all measures for audit readiness by Daimler according to “Daimler Logistics Process Analysis” and “Daimler Process Audit for processes with material products based on VDA 6.3”

Nov 2010 - Mar 2011

5 months

Germany

Senior Project Manager, Process Optimization Task Force

Grupo Antolin / Daimler

Implementing the start-up from development to production and increasing output
Coordinating the commissioning of the production line and equipment
Driving continuous improvement processes in production
Analyzing internal complaints and initiating corrective actions
Conducting PDCA studies and improving process capabilities of products and processes
Presenting and explaining new materials and their application potentials
Advising and implementing all measures for audit readiness by Daimler according to “Daimler Logistics Process Analysis” and “Daimler Process Audit for processes with material products based on VDA 6.3”

Jun 2008 - Nov 2010

2 years 6 months

Germany

Project Manager

Mann + Hummel

Managing projects (GM, Opel, BMW, Volvo, Skoda) from concept to series production readiness with schedule and cost responsibility
Procuring production equipment, blow and injection molding tools, and fixtures as well as coordinating relocation and commissioning
Coordinating project progress with sales, purchasing, design, production planning and external suppliers
Planning and implementing the entire production flow with a focus on lean manufacturing
Participating in and moderating tool, design and process FMEA with production control plans
Quality planning according to TS16949, QS9000, VDA standards
Performing problem solving and root cause analysis using 8D
Contributing to the introduction of the management system with SMED, Kanban, 5S, Kaizen and TPM

Aug 2001 - Mar 2003

1 year 8 months

Heilbad Heiligenstadt, Germany

Plant Manager

Newco Absorbents

Managing, organizing, and scheduling various production units in a 3-shift system
Leading the technical department with responsibility for equipment, building services, and workplace safety
Developing new machines and techniques and improving production facilities for medical and hygiene products
Ensuring high quality and production standards as well as maximum technical availability
Quality assurance of production processes according to GMP guidelines
Overseeing reengineering and planning projects and promoting staff development

Apr 1989 - Jul 2001

12 years 4 months

Eichenzell, Germany

Head of Product Development / Assistant to Management / Head of Quality Assurance, QMR

Hyga Produktion

Head of Product Development: responsible for investment budget in production technology and purchasing (12 million DM); designing and testing prototype setups; evaluating material tests and manufacturing processes
Assistant to Management: defining and implementing production and sales strategies; driving productivity improvements; leading about 280 employees in production, quality, and scheduling
Head of Quality Assurance, QMR: establishing and expanding the QA and R&D departments; implementing a quality management system according to ISO 9001; quality assurance following GMP guidelines; initiating product developments

Sep 1981 - Mar 1989

7 years 7 months

Germany

Project Work in the Automotive Industry

Tobo / Smat / Benteler

Trial assemblies, development and improvement of trailer hitches, wiring harnesses, and couplings for Tobo and Smat
Performing 3D measurement technology for Benteler
Root cause analysis and safety validation for approvals using FMEA

Germany

Project Lead

Autodienst Schäfer

Project lead for expanding the gas station with autogas, including clarifying construction measures and liaising with authorities
Preparing the conversion of the gas station to renewable fuels like Ethanol 85
Checking the compatibility of installed pumps and dispensers
Analyzing spare parts procurement and storage to reduce excess inventory
Preparing the installation of a photovoltaic system, including structural analysis of the building

Germany

Project Manager Automotive / E-Mobility Division

BMW / Mercedes-Benz

Technical contact for the OEM
Coordinating internal projects
Creating, maintaining, and controlling project plans
Ensuring project execution according to internal and customer-specific development requirements up to series production
Monitoring project process and progress in terms of schedule, budget, and quality
Conducting regular project reviews
Initiating and managing technical problem solutions with specialist departments
Reporting and presenting project progress
Handling change requests

Germany

Building up, expanding and actively leading regional directorates

Beck Financial Group

Recruiting, selecting and onboarding sales staff
Training, motivating and leading sales teams
Sales analyses, employee evaluations and preparation of strategy meetings
Developing and optimizing sales strategies
Monitoring the market and competitors and acquiring new customers
Managing sales targets according to goals and reporting to the board

Turkey

Sales Project Manager Plastics Processing / Project Management

Eruslu TR

Technical clarification of customer applications on site and sample production on the extrusion line
Presenting and explaining new materials and their application potentials
Determining the customer and market potential behind specific applications
Providing clear information on raw materials used in medical technology and hygiene industry

Germany

Plant Manager

Frankenstolz

Managing, organizing and scheduling various production units in a 3-shift operation with about 170 employees
Leading the technical department responsible for equipment, building services, safety and maintenance
Commissioning a new production line for manufacturing quilted duvets and mattresses
Overall responsibility for the plant in terms of cost, volume and timelines
Ensuring high quality and production standards and maximum operational availability
Analyzing production processes to improve operational efficiency
Considering group-wide interests in product development and international integration

Großostheim, Germany

Project Management

Rieter Textile Systems

Conducting market analyses in filtration, medical technology and polyester spunlace
Determining required meltblown quantities and inferring capacity increases in the machinery sector
Technically clarifying customer applications on site and developing conceptual solutions
Setting up and maintaining a database of applications and product properties
Providing technical support for customer and development projects and commissioning nonwoven lines
Conducting physical and chemical material tests
Drafting specifications, acceptance and warranty conditions for nonwoven lines
Conducting preventive system and risk analysis through FMEA
Handling representative duties at conferences and trade fairs

Flensburg, Germany

Project Management / Billing, Meter Reading and Device Management

Stadtwerke Flensburg

Planning the installation and maintenance of metering technology for consumption and cost allocation
Specifying devices for consumption-based billing of ancillary services like heat cost allocators and water meters
Using point reading metering technology, radio frequency and remote data collection
Leading projects and representing staff in the technical service department
Creating work instructions for a consistent process in procuring operational materials
Revising the acceptance testing of heat and water meters
Defining framework conditions for incoming goods inspections according to DIN EN 1434-5 and PTB
Planning and conducting training measures

Skills

Factory, Operations And Production Management
Technical Management
Project Management
Production Planning
Maintenance
Quality Management
Process Optimization
Product Development
Restructuring
Task Force
Worldwide Sourcing Of Production Equipment
Sourcing Of Blow Molding Tools
Sourcing Of Injection Molding Tools
Sourcing Of Fixtures For Machining And Testing
Equipment Acceptance
Equipment Relocation
Equipment Commissioning
Market Analysis
Project Management In Billing, Meter Reading And Device Management For The Housing Industry, Energy Suppliers And Contractors
14 Years Of Head Of Product Development, Production And Quality Assurance
2 Years Of Plant Or Factory Management
Confident Mastery Of Continuous And Mass Production Processes
Knowledge Of Modern Manufacturing Methods, Especially Process Optimization (Cip, Tpm, Gmp, Lean Management, Iso 13485, Etc.)
Machine Technology, Alternative Processes And Materials
Development, Acceptance And Ensuring The Operability Of Complex Production Equipment And Components
Planning And Introduction Of New Packaging Concepts And Machines
Independent Contacts With Raw Material Suppliers And Purchasing For Selection, Procurement And Qualification Of Raw Materials For Ongoing Products And New Developments
Independent Planning And Execution Of Development Projects
Defining Technical Specifications And Creating Bills Of Materials
Maintenance And Optimization Of The Existing Product Range Including Raw Material And Packaging
Execution And Documentation Of All Quality-related Processes In The Company
Commentary And Evaluation Of Material Tests And Manufacturing Methods
Evaluation Of Raw Materials And Processes For Suitability In The Production Of Hygiene Articles, Medical And Food-grade Products, And Compounds With Other Substrates
Examination Of Patentability Of New Developments
Monitoring Of Patents And Maintenance Of A Patent Database
Development Of Requirement Profiles Or Specifications Directly With Customers Or In Cooperation With Sales
Analysis Of Key Figures From Own Investigations, Supplier And Development Audits
Evaluation And Application Of New Test Methods
Documentation, Evaluation And Archiving Of Tests
Conducting Professional Presentations For Customers
Several Years Of Leadership Experience In Plant And Production Management
Initiation And Consistent Implementation Of Market- And Cost-oriented Restructuring Measures
Planning And Monitoring Of Costs And Performance
Continuous Forecasting And Capacity Coordination Across The Entire Supply Chain
Several Years Of Leadership Experience In Quality Management
Ensuring Product Quality According To Customer And Company Requirements
Supporting Production In All Quality-related Matters
Improving Quality With Consideration Of Cost Factors
Preparation Of Quality Reports
Standard Maintenance And Implementation Of Quality Systems
Managing Panel Data
Quality Testing And Evaluation Of Third-party Products
Technical Support For Management In The Quality Area
Designing, Programming And Testing Experimental Setups
Experience In 3d Metrology
Acquisition, Consulting And Support Of International Customers
Intensive Cultivation Of Business Relationships
Independent And Goal-oriented Identification Of Customer Needs
Market And Competitor Monitoring
Participation In Trade Shows And Customer Training
Special Knowledge In Connection Technologies With Hotmelt
Knowledge Of Hotmelt Manufacturers And Their Products
Full Coating
Hygiene Products Worldwide
Function And Dosage Of Superabsorbents
Films And Nonwovens
Spunbond And Thermobond Processes
Absorbent Cores Made Of Cellulose Or Airlaid
Elastic Materials
Extrusion
Cutting, Finishing, Calendering
Coating, Stamping, Laminating, Embossing
Print Design And Prepress
Self-adhesive Finishing
Converting
Web Guiding
Ultrasonic Welding