Recommended expert

Mohsen Danaei

Quality Planning

Mohsen Danaei
Plüderhausen, Germany

Experience

Jun 2024 - Dec 2024
7 months
Hengersberg, Germany

Quality Planning

iwis mechatronics GmbH

  • Quality planning in the inquiry process for various customers (Vitesco, Bosch, VW, ...) in the field of sensors and mechatronics.
  • Planning of test concepts for new products and in-house developments throughout the entire manufacturing process.
  • Point of contact for customers.
  • Analysis of error risks.
  • Documentation of quality assurance measures.
  • Designing test procedures and specific measurement methods, as well as evaluating quality and process metrics for similar series processes.
  • Participation in planning component tests.
  • Conducting product analyses and lessons learned, assessing and defining special characteristics, and evaluating quality and process metrics for similar series processes.
  • Evaluating quality assurance agreements.
  • Participation in manufacturability assessments (feasibility analyses) and in technical discussions with customers and suppliers.
  • Business process analysis of customer inquiries.
Jul 2023 - Sep 2023
3 months
Nuremberg, Germany

Quality Planning (APQP)

Semikron

  • Quality planning (APQP) in development and series projects for various customers (VOLVO, Evobus, Motiv) in electronics.
  • Implementing quality planning according to APQP in development projects.
  • Initializing and tracking quality management plans.
  • Coordinating FMEA and control plan activities, as well as defining special characteristics.
  • Organizing cross-departmental gate reviews, both internally and with external customers.
  • Conducting PPAP activities.
  • Conducting and documenting lessons learned in the project, with subsequent feedback into the respective FMEAs.
  • Integrating quality methods into sales projects.
Nov 2021 - May 2023
1 year 7 months
Wiggensbach, Germany

Quality Planning (APQP)

Swoboda KG

  • Quality planning (APQP) in development and series projects for various customers in the e-motor sector (Nidec/PSA, Vitesco, ZF, VW) in the field of sensors and mechatronics.
  • Carrying out quality planning for new projects – including at the international level – according to APQP.
  • Quality contact person for customers.
  • Responsibility for quality planning (APQP) in development projects.
  • Reviewing manufacturability analyses based on documents.
  • Facilitating D- and P-FMEAs.
  • Creating production control plans and error catalogs.
  • Conducting MSA and machine acceptance.
  • Supporting customers during run@rates, process approvals, and customer audits (internal and external).
  • Documenting samples according to PPAP and EMPB.
  • Evaluating sample runs (FOT).
  • Integrating quality methods into projects.
Jun 2021 - Oct 2021
5 months
Schorndorf, Germany

Quality Planning (APQP)

Swoboda KG

  • Quality planning (APQP) in development and series projects for various customers (GM, Opel, ZF) in the field of sensors and mechatronics.
  • Integrating quality methods into projects.
  • Quality contact person for customers/suppliers.
  • Responsibility for quality planning (APQP) in development projects.
  • Responsibility for supplier management in development projects.
  • Complaint management and 8D reporting.
  • Participation in D- and P-FMEAs.
  • Preparing and creating PPAP and samples for customers.
  • Evaluating and approving suppliers' PPAP.
  • Analyzing quality-related data and developing concepts for quality improvement.
  • Conducting internal audits.
Dec 2020 - May 2021
6 months
Auengrund, Germany

Product Quality Manager

Nidec GPM GmbH

  • Quality planning and assurance in development and series projects for Daimler, Daimler Truck, and Porsche in the field of water and oil pumps (coolant pumps) – mechatronics and electronics.
  • Supporting projects as a project quality engineer in the complete product development process, from acquisition to series start (APQP).
  • Reviewing in the team the implementation of preventive quality measures and processes to meet customer requirements.
  • Monitoring compliance with requirements and requesting appropriate actions.
  • Assisting in implementing quality methods under ISO 26262 in collaboration with specialist departments.
  • Assisting in communication with customers and suppliers (quality contact person) and acting as an interface for quality-related topics.
  • Creating or actively supporting the creation of required documentation.
  • Through an independent, objective, and fact-based evaluation of project status and product maturity, you create transparency, identify risks, and provide the basis for decisions.
  • Planning, preparing, and creating samples (EMPB and PPAP) according to VDA Band 2 for customers.
  • Responsible for complaint management and defective part analysis for CRL and field.
  • Handling customer complaints using 8D reports and quality tools (5 Whys, Ishikawa, etc.) according to VDA defective part analysis.
  • Customer portals: Daimler (eSEP, QEC), Porsche (BeOn).
Dec 2019 - Apr 2020
5 months
Ebersberg, Germany

Task Force Project for Testing

IAC Group

  • Testing for a SKODA project in the interior area (instrument panel for electric car) and Daimler projects (door trim) during the development phase.
  • Point of contact for customers and suppliers for all testing.
  • Creating the LH test plan for prototype and production phases and coordinating with customers.
  • Coordinating and carrying out testing (DVP&R tests) at external test institutes (Bertrandt, EDAG and TÜV SÜD).
  • Creating schedules for different phases.
  • Planning part requirements for testing internally and externally (customers and suppliers).
  • Evaluating setup and teardown and any irregularities during testing.
  • Preparing reports for the team and customer.
  • Visualizing and presenting results and defining appropriate actions with the development team.
  • Facilitating Design FMEA.
Apr 2019 - Aug 2019
5 months
Schorndorf, Germany

Advanced Product Quality Planning (APQP)

Swoboda (Hartmann) KG

  • Advanced Product Quality Planning (APQP) in development and production projects for various customers in Germany and China (VW China, GM, Opel, PSA, INA Schäffler Germany and China, ...) in the field of sensors and mechatronics.
  • Integrating quality methods into projects.
  • Quality contact for customers/suppliers.
  • Responsible for quality planning (APQP) in development projects.
  • Responsible for supplier management in development projects.
  • Complaint management and 8D reporting.
  • Assisting with Design and Process FMEA.
  • Preparing and creating PPAP and sampling for customers.
  • Evaluating and approving PPAP from suppliers.
  • Creating and evaluating IMDS data records.
  • Analyzing quality-related data information and developing concepts for quality improvement.
  • Handling customer complaints using 8D reports and quality tools.
  • Conducting VDA 6.3 process audits at suppliers.
Jun 2018 - Jan 2019
8 months
Munich, Germany

Project Quality Lead PQL

Plastic Omnium

  • Quality planning in development and production projects for Daimler in the exterior area (front/rear bumpers, spoilers, rocker panels, wheel arch trim …) for the GLB series and AMG in Mexico and the electric SUV EQB series and AMG in the EU.
  • Integrating quality methods into projects.
  • Quality contact person for the customer.
  • Facilitating Design and Process FMEAs as well as QFD.
  • Creating control plans (pre-series and series).
  • Evaluating FOT parts and B-vehicle parts.
  • Creating and preparing yellow and green samples (Y- and G-PPAP according to Daimler and VDA).
  • Preparing monthly quality reports (CQM) - phase reviews.
  • Participating in design reviews, tolerance alignment and key development meetings.
  • Preparing documentation for sampling alignment with Daimler.
  • Creating and reviewing documentation according to PAPP/EMPB (Daimler and VDA in SQMS).
  • Preparing process audits according to VDA 6.3 for the customer.
  • Attending customer meetings, PPAP meetings, launch readiness and process audits.
  • Supporting the Plant Quality Engineer (PQE).
  • Supporting SQE with purchased parts.
Jan 2018 - Mar 2018
3 months
Vaihingen an der Enz, Germany

Interim Quality Manager

HBPO GmbH

  • Responsible for the quality department at the plant (assembly line for FEM, Porsche cockpit and Daimler FEM).
  • Setting up and leading the quality management department with leadership responsibility for the team in Stuttgart.
  • Point of contact for quality topics for on-site customers.
  • Handling complaints.
  • Establishing and maintaining the integrated management system according to IATF 16949.
  • Conducting quality training.
  • Planning and conducting internal audits.
  • Optimizing internal and external quality performance.
  • Quality reporting.
  • Budget planning for the quality department.
Apr 2017 - Dec 2017
9 months
Oberstenfeld, Germany

Supplier Management

Hoerbiger

  • Supplier management for various suppliers in Europe, Canada and China in powertrain technology (metal parts from die casting, sintering technology, forming technology and heat treatment).
  • Quality contact person for suppliers.
  • Evaluating and approving PPAP and requalification of suppliers.
  • Ensuring the quality of purchased parts.
  • Supporting suppliers.
  • Conducting VDA 6.3 supplier audits.
  • Conducting supplier audits based on best practices (Hoerbiger audit catalog).
  • Run@Rate and process approval at suppliers.
  • Escalation meetings with suppliers.
  • Managing complaints and issues at suppliers.
  • Developing a global KPI system with a software solution for the purchasing and SQD department.
Feb 2017 - Apr 2017
3 months
Besigheim, Germany

Supplier Management and Sampling

Richard Fritz GmbH

  • Supplier management and sampling for various suppliers for projects (Porsche, Audi, VW) in the plastics and glazing area.
  • Quality contact person for suppliers
  • Evaluation and approval of PPAP from suppliers
  • Ensuring the quality of purchased parts
  • Advanced Product Quality Planning (APQP) in development and series projects for various customers
Feb 2016 - Dec 2016
11 months
Schorndorf, Germany

Advanced Product Quality Planning (APQP)

Hartmann exact (Swoboda) KG

  • Advanced product quality planning in Germany and China (VW China, GM China, INA Schäffler Germany and China, ...) in the area of sensor technology and mechatronics.
  • Integration of quality methods into projects
  • Quality contact person for customers/suppliers
  • Responsibility for quality planning (APQP) in development projects
  • Responsibility for supplier management in development projects
  • Moderation of D- and P-FMEA
  • Preparation and creation of PPAP and samples for customers
  • Evaluation and approval of PPAP from suppliers
  • Creation and evaluation of IMDS data sets
  • Analysis of quality-relevant data and development of concepts for quality improvement
  • Handling customer complaints using 8D report and quality tools
  • VDA 6.3 process audit at suppliers.
Nov 2015 - Dec 2015
2 months
Böblingen, Germany

Interim Quality Manager

SMP Deutschland GmbH

  • Responsible for quality in the plant as team leader with 6 employees (4 assembly line for TVKL Daimler E-Class).
  • Preparation, execution and development of internal and external QMS, process and product audits
  • Analysis of quality-relevant data and development of concepts for quality improvement
  • Follow-up of audits and initiation of corrective actions as well as conducting process analyses
  • Monitoring of internal and external complaints (customer and suppliers)
  • Participation in FMEA
  • Monitoring the creation and change of inspection plans
  • Assessment and decision on production releases
  • Significant involvement in determining rework
  • Analysis of quality logs and taking appropriate actions
  • Monitoring of test equipment and sample parts
  • Monitoring the completeness and up-to-dateness of work instructions and Q-documents
  • Training of skilled workers on quality topics
Apr 2014 - Oct 2015
1 year 7 months
Ebersberg, Germany

Program Quality Manager

IAC Group

  • Quality planning in development and series projects for BMW in the interior area (instrument panel for Mini) and Audi (door and side panels for A5).
  • Integration of quality methods into projects
  • Quality contact person for customer
  • Moderation of design FMEAs and support of process FMEAs in plants
  • Creation of testing for prototype and series phases and coordination with customers (as test engineer)
  • Coordination and execution of testing (DVP&R tests) and result evaluation
  • Compliance with and review of all APQP-related documentation in plants
  • Creation and review of documentation according to PAPP/EMPB
  • Planning, execution and repetition of APQP/PPAP with all project-related suppliers
  • Review and approval of suppliers according to PPAP/EMPB
  • Active member of the program development team
  • Participation in customer meetings, PPAP meetings, launch readiness and process audits
May 2013 - Mar 2014
11 months

Task Force Project for Quality Planning and Initial Sampling

Dräxlmaier Group

  • Development and series projects for BMW in the interior area (door and pillar trim and instrument panel) and Porsche (instrument panel and center console).
  • Quality planning from procurement process to handover to series production
  • Support of SQA for purchased parts
  • Coordination of customer sampling
  • Creation of PPF tracker according to VDA
  • Creation of periodic status reports with charts and tables
  • Creation and review of documentation according to EMPB
  • Creation and preparation of initial sampling for the 146 parts for sample grades 2 and 1 through BMW B2B portal according to VDA
  • Sample grade 3 for Porsche Macan for about 80 parts (EMPB according to VDA)
  • Dimensional analysis and derivation of actions for deviations from cubing and customer complaints
  • Gauge capability for fixtures
  • Training of employees
  • Creation of inspection instructions
Jul 2012 - Jan 2013
7 months

Advanced Product Quality Planning (APQP)

GETRAG Getriebe- und Zahnradfabrik Hermann Hagenmeyer GmbH & Cie KG

  • Development and series projects for Renault in the gearbox area
  • Quality planning in gearbox development projects
  • Monitoring and controlling project status regarding quality, APQP and PPAP
  • Quality interface to the customer
  • Conducting document and joint reviews
  • Checking customer requirements (e.g. specifications) for quality
  • Coordinating customer sampling
  • Point of contact for customers
  • Supporting STAs (SQA) on high impact parts
  • Early detection of design issues and conflicts during projects and defining suitable measures
Jun 2011 - Apr 2012
11 months

Advanced Product Quality Planning (APQP)

Valeo Schalter und Sensoren GmbH

  • Pre-development and series production projects for Daimler, BMW, Renault and Fiat in electronics
  • Setting quality and reliability goals according to Constant Innovation Policy (CIP) and Project Management Handbook (PMH)
  • Creating quality improvement plans and control plans for prototypes and series
  • Coordinating, discussing and aligning DV/PV tests with the customer
  • Developing test concepts for pre-series and series; ensuring the use of Q-tools (FMEA, design reviews, control plans, process audits, etc.); acting as the quality interface to the customer
  • Coordinating customer sampling according to VDA/PPAP/APQP/ANPQP (BMW, Renault and Fiat)
  • Handling customer complaints using PDCA and QRQC (5W-2H, sorting actions, 5 Whys) during APQP in pre-development and series projects
Jan 2011 - May 2011
5 months

Quality Planning and Assurance

HELLA KGaA Hueck & Co

  • Electronics area, xenon ballast (automotive)
  • Handling customer complaints using 8D reports and SAP
  • Customer support
  • Process analysis and optimization (5 Whys, Ishikawa, etc.)
  • Preparing and conducting internal process audits
  • Creating and analyzing monthly quality metrics (e.g. ppm, utilization rate)
  • Deriving corrective actions
  • Updating P-FMEA, control plan and process flow diagram
  • Determining process and gauge capability using Q-Stat
Aug 2010 - Dec 2010
5 months

Supplier Management

HELLA KGaA Hueck & Co

  • Plastics and electronics area (automotive)
  • Evaluating initial sample test reports in pre-series and fixing possible errors in shape/position tolerances of parts
  • Ensuring the quality of purchased parts
  • Sampling disputed parts
  • Complaint management
  • Analyzing complex part drawings
Jan 2010 - Apr 2025
15 years 4 months
Plüderhausen, Germany

Interim Project / Quality Manager as Freelancer

Danaei Consulting Engineers

  • Project management
  • Advanced Product Quality Planning
  • Supplier management
  • FMEA moderation
  • Product qualification
  • Quality management system according to ISO 9000/IATF
  • Internal audits
  • Taskforce management and process optimization
  • Training
Oct 2009 - Aug 2010
11 months

International Supplier Development for Industry

Danaei Consulting Engineers

  • International supplier development for industry
  • Visualization of medical treatment and operation process through animation
Nov 2007 - Jun 2009
1 year 8 months

Junior Project Manager

Formel D GmbH

  • Quality planning for more than 20 projects and subprojects of BMW, GM, Land Rover, VW suppliers at Mann+Hummel:
  • APQP and project management (in development, prototype, series phases)
  • Definition of Q product specification
  • D and P FMEA, control plan and test plan (with Apis software)
  • Supplier management
  • Process capability evaluation (Cm Cmk, Cp Cpk)
  • Continuous improvement, internal process audit
  • PPAP and EMPB
  • 8D report
  • Process optimization at GM suppliers (CS2)
  • Logistics
  • Manufacturing process optimization
  • Quality documentation of products at OBI
Nov 2003 - Aug 2005
1 year 10 months
Aachen, Germany

Process and Test Engineer

WZL – Technischen Hochschule Aachen

  • Alongside studies
  • Design and development of database-based software for SVM statistical experimental methodology and planning in the automotive industry
  • Design and implementation of the experimental simplex method
Aug 2000 - Mar 2002
1 year 8 months

Project Manager / Software Developer

Dansys GmbH

  • Creation of overall project plans
  • Rolling updates and progress control
  • Coordination of project-specific issues
  • Development of problem-solving strategies with departments
  • Technical application consulting
  • Maintaining contacts with development departments
  • Development of software for a gynecology information system for the customer Municipal Hospital Gieresheim Düsseldorf
  • Development of application monitoring software for the customer T-Mobile
Dec 1996 - Sep 1999
2 years 10 months

Project Manager

IKCo Automotive Industry Group

  • Project planning and management of development, implementation and execution of various projects such as:
  • Assembly line of Peugeot sedan
  • Body production line of the Peugeot 405
  • Transmission assembly line of the Peugeot 405
  • Front axle assembly line of Mercedes Benz minibus 508
  • 5S management system in workshop and administration
  • Improvement of the material flow system
Feb 1996 - Aug 1996
7 months

Business Process Optimization Consultant

Suliran Co.

  • Design of a standard project management system
  • Development of strategic planning
  • Optimization of organizational structure and processes
  • Optimization of the warehouse system and production processes
May 1994 - May 1996
2 years 1 month

Head of Department (Industrial Engineering - Factory Planning)

Kohladooz – Industrie Gruppe

  • Responsible for factory planning as head of department
  • Technology and process planning for production and assembly lines
  • Creating layouts for production and assembly lines
  • Development of a warehouse management system and material flow.
  • Design of the transport system for production and assembly lines
  • Design and development of the management information system
Sep 1993 - Apr 1994
8 months

Industrial Engineering Consultant

Iranische Eisenbahngesellschaft

  • Independent engineer
  • Design of a production planning and control system
  • Responsible for optimizing production systems
  • Time study using the MTM method and data standard.
  • Material flow optimization
  • Workplace standardization (creating process time studies in foundry, forging shop, and machining hall)

Summary

  • Project management
  • Quality management
  • Consulting professional liability insurance

Skills

Quality Management:

  • Interim Quality Manager, Qmb, Internal Audits
  • Quality Planning (Apqp, Ppap/empb, Fmea, Plp, Msa ….)
  • Supplier Management (Apqp, Ppap/empb According To Vda 2, Process Audits According To Vda 6)
  • Process Audits According To Vda 6.3 (With Certification)
  • Quality Assurance And Complaint Management (8d Report) According To Vda Defective Part Analysis
  • Fmea Facilitation (Apis, Plato) According To Aiag/vda
  • Testing And Trials In Interior And Exterior
  • Task Force Management

Project Management:

  • Project Planning And Control (Wbs, Obs, Gantt Chart, Cpm, Pert)
  • Budget Planning
  • Resource Planning

Process Management:

  • Creating And Optimizing Business Processes
  • Production

Standards:

  • Iso 9000
  • Iatf 16969
  • Vda Xx
  • Qs 9000
  • Spice
  • Iso 26262 Fusi (Knowledge)

Computer Skills:

  • Windows (Client, Server)
  • Linux (Suse, Red Hat)
  • Dos

Databases:

  • Oracle
  • Ms Access
  • Foxpro Ii
  • Mysql
  • Sqlserver
  • Interbase

Programming:

  • C
  • Java
  • Visual Basic
  • Vba
  • Pl/sql (Oracle)

Tools:

  • Configuration Management: Serena
  • Requirement Management: Doors, Polarion
  • Project And Tracking Management: Jira, Ms-project, Primavera, Project Scheduler
  • Fmea: Apis Iq-software, Platto
  • Office: Ms Visio, Ms Office, Lotus Notes
  • Erp Systems: Sap/r3 (Qm, Cproject, Pdm), Teamcenter, Cim-pdm, Saperion
  • Spc: Qs-stat, Q-das, Minitab
  • Caq: Sap, Iqs, Q-studie, Qs 1-2-3-4
  • Cad Software: Autocad, Catia V5, Solidwork

Languages

Persian
Native
German
Advanced
English
Intermediate

Education

RWTH Aachen

Master of Science, Production Engineering · Production Engineering · Aachen, Germany

IUST

Bachelor of Science, Industrial Engineering · Industrial Engineering · Tehran, Iran, Islamic Republic of

Certifications & licenses

DGQ Quality Auditor according to DIN EN ISO 19011

DGQ

DGQ/EOQ Quality Manager

Process Auditor VDA6.3

TÜV SÜD

EOQ Quality Systems Manager

DGQ – Quality Systems Manager Junior

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