Ralf Pauli
Quality Management Specialist
Experience
Quality management
BorgWarner Akasol GmbH
- Quality management
- Complaint management for battery systems
- PPAP preparation
- Audit support
- Handling customer complaints
- Creating 8D reports for Daimler, Volvo
Test planning with a focus on electrical engineering
EBM - Pabst Luft- und Antriebstechnik
- 3.1 certificate creation
- Audit support
- Key performance indicators (KPIs)
- Creation and translation of test plan documents (Europe, Asia, and USA)
Advanced product quality planning (APQP)
Weinor GmbH & Co. KG
Awnings, patio roofs, glass oases, conservatories.
- Advanced product quality planning (APQP)
- Sampling (EMPB)
- Audit support
- Test equipment management, monitoring and blocking of equipment when uncalibrated or damaged
Advanced product quality planning (APQP)
Molex GmbH
- Advanced product quality planning (APQP)
- FMEA moderation
- Audit support
- PPAP preparation
- Handling customer complaints from Daimler, VW, Audi, Skoda, Volvo
Metrology and measurement system analysis
Geiger Automotive GmbH
- Metrology and measurement system analysis (coolant tank injection molding)
- Recording suitability of test equipment and their calibration
Senior Quality Planner
Hofer Powertrain Products GmbH, A Company of the ElringKlinger Group
- Support for sample approval (PPAP) of the gearbox for the KARMA Fisker electric car (USA)
- Measurement system analyses and production line acceptance
- Assessment of the suitability of testing equipment and testing processes
- Monitoring and carrying out internal calibrations
Quality management support for various companies
Quality Planner
WKW Erbslöh Automotive GmbH
- Project launches of trim strips from stamping, punching, and progressive tools
- Sampling (EMPB) in SQMS at Daimler, VW
- Sample approvals (PPAP) for Jaguar / Land Rover
Quality Manager / QM
Yanfeng Europe Automotive Interior Systems Management Limited & Co. KG
- Support for all quality-related issues, including in production plants in Hungary and Czech Republic
- Customer contact for quality topics for Daimler, VW, Porsche
Quality Manager / QM
Continental Automotive GmbH
Assignment to Formel D under temporary employment (Fuel & Exhaust Management).
- Support for all quality-related issues and questions, both internal and external
- Sample approvals (EMPB, PPAP) for Daimler, VW
Quality Manager / QM
URB - S.C. Rulmenti SA.
Seconded to Formel D as a temporary employee (ball bearings).
- Support for all quality-related issues and questions, internally and externally
- Optimizing quality requirements APQP, FMEA, PPAP
- Customer contact for quality topics for Schaeffler
- 5S optimization
Quality Manager / QM
Heyco
Seconded to Formel D as a temporary employee at Heyco in Remscheid (coolant tank injection molding).
- Support for all quality-related issues and questions, internally and externally
- Ensuring compliance with quality standards
- Customer contact for quality topics for Daimler, GM Opel, VW-Audi
- Handling complaints (8D report in Babtec, SupplyOn, SAP)
- Sample approvals (EMPB, PPAP)
- 5S optimization
Quality Manager / Interim QS Manager
Oberndörfer GmbH
Seconded to Formel D as a temporary employee (precision parts).
- Support for all quality-related issues and questions, internally and externally
- Authorized to give instructions to the QS team
- Ensuring compliance with quality standards
- Customer contact for quality topics for Bosch, Continental, Delphi, Hilite, Mahle, Pierburg, ZF-Sachs
- Handling complaints (8D report in Babtec, SupplyOn)
- Sample approvals (EMPB, PPAP)
- Optimizing and establishing QS standards
- 5S presentations and training
Quality Engineer in Customer Business Quality
Cummins Emission Solutions
Seconded to Formel D as a temporary employee (Selective Catalytic Reduction).
- Communicating with customers and implementing their quality requirements
- Developing quality assurance strategies and procedures
- Continuously improving quality activities to reduce the potential for defects
- Ensuring quality standards
- Identifying issues and leading Six Sigma projects
Quality Engineer in the Metal Business Unit
Johnson Controls GmbH
- Project launch of seat components for Ford B232
- Oversaw the pre-series production phase at AWL in Harderwijk, Netherlands
- Audit support and execution
- PPAP documentation according to AIAG for Ford, Daimler, VW, Porsche
- Series launch in the Jimbolia + Craiova production plants, Romania
Quality Engineer in Quality Assurance
Tower Automotive
- Project launches of body parts using press, stamping and progressive die tools for BMW, Daimler, VW, Skoda, PSA, Suzuki, GM Opel
- Audit support and execution, series launches at the production plants in Bergisch Gladbach, Duisburg, Buchholz, Zwickau, Ghent/Belgium, Malacky/Slovakia, Opole/Poland and Caserta/Italy
- Project support and assistance at the plants in Seoul/South Korea
Inspector in Quality Assurance
Ford Werke AG Pilot Plant
- For prototype parts/bodywork (pressed and stamped parts) including acceptance at suppliers
- Launch support at Ford production plants: Cologne, Saarlouis, Genk/Belgium, Valencia/Spain, England
- Measurement of body parts
- Participation in system and product audits
- Metrology trainer
Sheet Metal Worker and Toolmaker
Ford Werke AG (General Service)
- Setting up press, stamping and progressive die tools
- Assembly and installation of ventilation systems in machinery parks
- Maintenance work on the workshop buildings at Ford production plants: Cologne, Saarlouis, Genk/Belgium, England
Drawing Administration Clerk
Ford Werke AG, Development Center
- Coordination with the Ford development center in England
German Armed Forces
Sheet Metal Worker
Ford Werke AG, Entwicklungszentrum
- Manufacturing and modification of test and prototype bodies
Apprenticeship as Sheet Metal Worker
Klöckner-Humboldt-Deutz AG
- with exam at the Chamber of Industry and Commerce (IHK)
Skills
Automotive Quality Management
Auditing And Certification According To Iso 9001, Ts 16949, Iso 14001, Iso 19011
Quality Techniques
Fmea, Spc, Apqp, Ppap, 5s
Measurement, Analysis And Improvement
Test Equipment Management
Supplier And Customer Support
Production Ramp-up Support In Manufacturing Plants
Support For Press, Stamping And Progressive Die Tools
Support For Robotic Production Lines And Welding Cells
Ms Office
Cad (Pdgs, Ideas, Mt-planner, Silma)
Mesas, Power-inspect, Holos
Babtec
Q-das
Sap
Oem Portals: Sqms, Supplyon, Beon
Languages
Education
Klöckner-Humboldt-Deutz AG
Sheet metal worker · Cologne, Germany
FH Köln
Mechanical engineering technician · Mechanical engineering technician · Cologne, Germany
Certifications & licenses
ISO 14001
ISO 19011
ISO 9001
ISO/TS 16949
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