Ralf Pauli

Quality Engineer / Auditor

Leverkusen, Germany
Experience
Jul 2024 - Present
1 year 1 month
Darmstadt, Germany

Quality management

BorgWarner Akasol GmbH

  • Quality management
  • Complaint management for battery systems
  • PPAP creation
  • Audit support
  • Handling customer complaints
  • Creating 8D reports for Daimler, Volvo
Jan 2022 - Jun 2024
2 years 6 months
Mulfingen, Germany

Test planning with a focus on electrical engineering

EBM - Pabst Luft- und Antriebstechnik

  • 3.1 certificate creation
  • Audit support
  • Key Performance Indicators (KPIs)
  • Creating and translating test plan documents (Europe, Asia, and USA)
Apr 2021 - Nov 2021
8 months
Cologne, Germany

Advanced Product Quality Planning (APQP)

Weinor GmbH & Co. KG

Awnings, patio roofs, glass gazebos, conservatories.

  • Advanced Product Quality Planning (APQP)
  • Sampling (EMPB)
  • Audit support
  • Test equipment management, monitoring and blocking of equipment when calibration is missing or damaged
Jan 2020 - Jun 2020
6 months
Bochum, Germany

Advanced Product Quality Planning (APQP)

Molex GmbH

  • Advanced Product Quality Planning (APQP)
  • FMEA moderation
  • Audit support
  • PPAP creation
  • Handling customer complaints from Daimler, VW, Audi, Skoda, Volvo
Sep 2019 - Oct 2019
2 months
Murnau am Staffelsee, Germany

Metrology and measurement system analysis

Geiger Automotive GmbH

  • Metrology and measurement system analysis (injection molding of coolant tanks)
  • Documenting the suitability of test equipment and their calibration
Jan 2019 - Apr 2019
4 months
Nürtingen, Germany

Senior Quality Planner

Hofer Powertrain Products GmbH, A Company of the ElringKlinger Group

  • Supporting sampling (PPAP) of the gearbox for the Karma Fisker electric car (USA)
  • Measurement system analyses and acceptance of production equipment
  • Assessing the suitability of test equipment and test processes
  • Monitoring and performing internal calibrations
Dec 2017 - Present
7 years 8 months

Quality management support for various companies

Jun 2017 - Nov 2017
6 months
Wuppertal, Germany

Quality planner

WKW Erbslöh Automotive GmbH

  • Series launches of trim strips from pressing, stamping, and progressive tools
  • Sampling (EMPB) in SQMS for Daimler, VW
  • Sampling (PPAP) for Jaguar / Land Rover
Dec 2016 - May 2017
6 months
Neuss, Germany

Quality manager / QM

Yanfeng Europe Automotive Interior Systems Management Limited & Co. KG

  • Supporting all quality-related issues, including in production plants in Hungary and the Czech Republic
  • Customer contact for quality topics for Daimler, VW, Porsche
May 2016 - Nov 2016
7 months
Dortmund, Germany

Quality manager / QM

Continental Automotive GmbH

Assigned to Formel D on a temporary contract (Fuel & Exhaust Management).

  • Supporting all quality-related issues and questions internally and externally
  • Sampling (EMPB, PPAP) for Daimler, VW
Jan 2016 - Mar 2016
3 months
Bârlad, Romania

Quality manager / QM

URB - S.C. Rulmenti SA.

Assigned to Formel D on a temporary contract (bearings).

  • Supporting all quality-related issues and questions internally and externally
  • Optimizing quality requirements APQP, FMEA, PPAP
  • Customer contact for quality topics for Schaeffler
  • 5S optimization
Oct 2015 - Dec 2015
3 months
Remscheid, Germany

Quality manager / QM

Heyco

Assigned to Formel D on a temporary contract at Heyco/Remscheid (injection molding of coolant tanks).

  • Supporting all quality-related issues and questions internally and externally
  • Ensuring compliance with quality requirements
  • Customer contact for quality topics for Daimler, GM Opel, VW-Audi
  • Complaint handling (8D report in Babtec, SupplyOn, SAP)
  • Sampling (EMPB, PPAP)
  • 5S optimization
May 2015 - Sep 2015
5 months
Gaildorf, Germany

Quality manager / interim QS manager

Oberndörfer GmbH

Assigned to Formel D on a temporary contract (precision parts).

  • Supporting all quality-related issues and questions internally and externally
  • Authorized to direct QS staff
  • Ensuring compliance with quality requirements
  • Customer contact for quality topics for Bosch, Continental, Delphi, Hilite, Mahle, Pierburg, ZF-Sachs
  • Complaint handling (8D report in Babtec, SupplyOn)
  • Sampling (EMPB, PPAP)
  • Optimizing and establishing QS standards
  • 5S presentations and training
Jan 2014 - Dec 2015
2 years
Marktheidenfeld, Germany

Quality engineer in Customer Business Quality

Cummins Emission Solutions

Assigned to Formel D on a temporary contract (Selective Catalytic Reduction).

  • Implementing communication with customers and their quality requirements
  • Developing quality assurance strategies and procedures
  • Continuous improvement of quality activities to reduce potential defects
  • Ensuring quality standards
  • Identifying problems and leading Six Sigma projects
Jan 2011 - Dec 2013
3 years
Burscheid, Germany

Quality engineer in the Metal business unit

Johnson Controls GmbH

  • Launch of seat components for Ford B232
  • Supporting the pre-series production phase at AWL in Haderwijk, Netherlands
  • Audit support and execution
  • PPAP documentation according to AIAG for Ford, Daimler, VW, Porsche
  • Series launch in the production plants Jimbolia and Craiova, Romania
Jan 2004 - Dec 2011
8 years
Bergisch Gladbach, Germany

Quality engineer in quality assurance

Tower Automotive

  • Series launches of body parts from pressing, stamping, and progressive tools for BMW, Daimler, VW, Skoda, PSA, Suzuki, GM Opel
  • Audit support and execution, series launches in the production plants Bergisch Gladbach, Duisburg, Buchholz, Zwickau, Ghent (Belgium), Malacky (Slovakia), Opole (Poland), and Caserta (Italy)
  • Project coordination and support in plants in Seoul, South Korea
Jan 1988 - Dec 2004
17 years
Cologne, Germany

Inspector in quality assurance

Ford Werke AG Pilot Plant

  • For prototype parts/bodies (pressed and stamped parts) including acceptance at suppliers
  • Launch support in Ford production plants: Cologne, Saarlouis, Genk/Belgium, Valencia/Spain, England
  • Measuring body parts
  • Participating in system and product audits
  • Trainer in metrology
Jan 1986 - Dec 1988
3 years
Cologne, Germany

Sheet metal worker and toolmaker

Ford Werke AG (General Service)

  • Setting up pressing, stamping, and progressive tools
  • Fabricating and assembling ventilation systems in machine shops
  • Maintenance work on buildings in Ford production plants: Cologne, Saarlouis, Genk/Belgium, England
Jan 1984 - Dec 1985
2 years
Cologne, Germany

Drawing administration clerk

Ford Werke AG, Entwicklungszentrum

  • Coordination with Ford development center in England
Jan 1982 - Dec 1983
2 years
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German Armed Forces

Jan 1981 - Dec 1982
2 years
Cologne, Germany

Sheet metal worker

Ford Werke AG, Entwicklungszentrum

  • Manufacturing and conversion of test and prototype bodies
Jan 1978 - Dec 1981
4 years

Apprenticeship as sheet metal worker

Klöckner-Humboldt-Deutz AG

  • with final exam at the Chamber of Industry and Commerce (IHK)
Summary

With over 35 years of experience in quality management, especially in the automotive sector, I offer solid expertise in quality assurance, project support, and the use of common QM tools like APQP, PPAP, PPF, FMEA, and 8D reports. My goal is to use my expertise to ensure and further develop product quality in your company.

My career covers both OEMs and Tier 1 suppliers. I have worked for companies such as Ford, Daimler, VW, Porsche, BMW, Volvo, Cummins, Continental, Johnson Controls, and Yanfeng.

Managing series launches, complaint handling, test equipment management, as well as customer and supplier support in an international environment are part of my daily work. My technical background as a mechanical technician and my extensive experience in audits (according to ISO 9001, IATF 1649, ISO 14001, ISO 19011) complete my profile.

I work in a structured, solution-oriented way and bring a high level of initiative. I keep my knowledge up to date through continuous training, most recently in areas such as sampling, complaint processing, Six Sigma, and VDA-Core Tools.

I would very much like to bring my experience and skills to your team. I look forward to the opportunity to convince you of my potential in a personal interview.

Languages
German
Native
English
Advanced
Spanish
Elementary
French
Elementary
Italian
Elementary
...and 1 more
Education
Oct 1978 - Jun 1981

Klöckner-Humboldt-Deutz AG

Sheet metal worker, IHK-certified · Sheet metal worker · Cologne, Germany

Cologne University of Applied Sciences

Mechanical technician, evening school · Mechanical technician · Cologne, Germany

Certifications & licenses

ISO 14001

ISO 19011

ISO 9001 TS 16949

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