Senior Consultant

• Conducting internal VDA 6.3 audits in P6.
• Creating and tracking action items.

• Trouble shooter for AUDI Sport GmbH.
• Quality responsibility for cockpit assembly during ramp-up to series production.
• De-escalation from escalation level 3 to level 0.
• Securing delivery quality and on-time delivery.
• Acting as interface to customer and suppliers.
• Complaint management.
• Creating and implementing employee training.
• Inventory responsibility for blocked stock in SAP.
• Installation and coaching shopfloor management.
• Installing and supervising sorting and rework actions.

• Trouble shooter for Daimler AG.
• Support during the pilot phase start-up in the areas of e-motor, gearbox and inverter.
• Coordination of part tracking across plants.
• Tracking project schedules.
• Creating and tracking LOP lists.
• Installation and coaching shopfloor management.
• Maturity development of components.
• Monitoring and optimizing test procedures.
• Optimizing interfaces for incoming goods and inspection.
• Building a communication structure.

• Preparing customer audits for ISO 9001 and ISO 14001.
• Handling complaints using 8D reports.
• Implementing sorting and rework actions for new customers according to VDA 6.3 standard.

• Trouble shooter for Daimler AG.
• Optimizing casting and machining processes.
• Supplier support and communication.
• Handling complaints.
• Creating 8D reports.
• Coordinating external Q-gates.
• Process audits according to VDA 6.3.
• Implementing and overseeing process stabilization measures.
• Ensuring delivery quality.
• Introduction and coaching shopfloor management.

• Benchmark analysis and market research for outsourcing projects in production and assembly to Eastern Europe.
• Strengths and weaknesses analysis with concept development.

• Benchmark analysis for exterior labeling according to VDA 6.3 standard across countries (Germany, Poland, Czech Republic, Malaysia, China).
• Strengths and weaknesses analysis using the turtle method.

• Resident engineer.
• Installing firewalls in the transmission manufacturing area.
• Handling 8D reports with root cause analysis.
• Installing and supervising corrective measures.

• Building the company in Eastern Europe (100 employees) for OEM Ford quality assurance.
• Preparing customer audits for ISO/TS 16949 and ISO 14001 across Europe.
• Resident engineering (body components, axles, windshields).
• Coordinating global recall, sorting, and rework actions with simultaneous project starts at multiple sites (across countries).

• Implementing DIN EN ISO 9001 in preparation for certification.
• Responsibility for budget and cost centers.

Maintenance of extruders, gearboxes, and plastic injection molding machines.