Elena-Rodica C. - Senior Quality Manager

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Bonn, Germany

Experience

Apr 2024 - Present

1 year 5 months

Bonn, Germany

Plant Quality Manager

BHC Gummi-Metall GmbH

Reviewing customer requirements (Quality Agreements) along with process and product quality technical implementation as part of approval processes (start-up support and first samples according to PPF/PPAP) under APQP
Main contact for quality-related issues at the site
Implementing supplier quality support and development
Ensuring compliance with all quality-specific requirements such as incoming and outgoing inspections, first sample inspection reports, quality instructions, inspection plans, control charts
Customer contact, complaint management, and handling using Quality Core Tools: 8D report, 5 Whys, Ishikawa analysis
Active use of quality tools: control plan, PFMEA, inspection plan, EMPB, drawings, collecting and interpreting statistical data, R&R, MSA, SPC
Conducting internal system, product, and process audits according to VDA 6.3, VDA 6.5; participating in certification for occupational health and safety and environmental management
Responsible for implementation and certification according to IATF 16949
Managing and leading a team of 10 with a focus on goals and development

Dec 2022 - Mar 2024

1 year 4 months

Project Quality Manager

Prysmian

Supporting customer interactions on quality issues and relevant contractual agreements based on Amprion customer requirements
Coordinating the creation of project quality plans, ITPs and MTPs, quality control plans, and project quality procedures with the plants
Ensuring compliance with and implementation of requirements and relevant standards and regulations, involving internal and external stakeholders (e.g., project teams, plants, suppliers, subcontractors): IEC 62895; IEC 60332; IEC 60754; IEC 62067; IEC 60794
Collaborating with manufacturing sites on product quality and maintaining customer relations
Planning and conducting quality audits for project processes and activities, production facilities, suppliers, and ISA
Tracking customer quality audits, nonconformities, complaints, etc., and ensuring proper resolution according to ISO 9001
Promoting project improvements through the lessons learned method
Regular analysis of project data (e.g., project goals, performance indicators, nonconformities, complaints, and insights) and reporting accordingly

Dec 2019 - Jul 2022

2 years 8 months

Königswinter, Germany

Quality Manager Europe

Baumot Group AG

Quality planning in the development of exhaust systems, low-temperature DPF systems, fully integrated aftertreatment solutions, and functionality development
Performing 3D measurements and result checks, data measurement and recording, and applying FMEA in projects
Quality inspection of engine test bench setup, test vehicle setup, aftertreatment calibration, creating DV plans, and conducting strength and durability tests
Participating in the homologation/certification with KBA for the aftertreatment system, implementing incoming goods requirements, and training employees
Working with procurement on supplier development, approval, and auditing, and approving production
Summarizing assembly instructions and creating concepts for external partners
Acting as occupational health and safety officer in the company according to HSE 45001 regulations
Implementing and maintaining the QMS according to ISO 9001, IATF 16949, VDA 6.3 and participating in internal and external audits

Jan 2019 - Nov 2019

11 months

Ningbo, China

Quality Manager Europe for China at Fuerda Smartech Ningbo

ANÜ-Eurotriade

Quality planning in projects - supporting AUDI, Skoda, VW, and Daimler projects
Point of contact for quality topics for OEMs, auditors, and suppliers
Ensuring and implementing customer requirements at the CIXI plant in China, training the China team for clear understanding and application of European quality concepts at the Cixi plant
Implementing the quality system according to IATF 16949:2018 at the Fuerda Cixi plant and achieving certification under IATF 16949 requirements
Defining process procedures and work instructions according to IATF 16949 and VDA 6.3, and helping the plant apply VDA 6.3 processes, sampling according to VDA 2
Supplier development: acquisition and supplier audits according to VDA 6.3 and IATF 16949:2018 requirements, auditing Chinese suppliers BIA Wuxi, Yige Cixi, Geshi Cixi, Shanghai Fuylong Smartech, Heitec Cixi, and Unikun Shouzu (audits, evaluations)
Ensuring and commissioning Q3 parts in the project (service providers in Europe for complaint cases)
Quality planning and control using QM methods for manufacturing processes/process management
Participating in system and process audits according to IATF 16949 and VDA 6.3
Quality assurance for existing VW prototype and production parts and supporting project development and project management
Analyzing and optimizing product developments and manufacturing processes, defining and implementing KPIs, conducting FMEA
Planning, conducting, and evaluating process analyses using Quality Core Tools (5 Whys, Ishikawa brainstorming, creating 8D reports for complaint cases; implementing control plans and work instructions)
Laboratory qualification according to ISO 17025

Feb 2013 - Dec 2018

5 years 11 months

Program Quality Leader, Head of Quality Planning

Faurecia Angell Demmel Lindau

Identifying initial program quality goals, building the quality management plan, and ensuring follow-up according to IATF 16949, VDA 6.3, and VDA 2 requirements
Directly supporting and coordinating the project with BMW at the Legnica plant in Poland
Strategically coordinating project management objectives in process management
Enforcing quality goals (gate points) – including safety and regulations, environmental management – as well as PPM and scrap, including perceived quality, and sharing them with internal and external suppliers
Creating control plans and checking specifications
Developing escape scenarios through risk assessment based on FMEA, special characteristics, core competencies, and PPM
Approving the Design Validation Plan and Production Validation Test created by engineering and ensuring their completion
Participating in and coordinating gauge design and conducting Statistical Process Control
Actively participating in supplier acquisition and development, process audits according to VDA 6.3, approval, and evaluation
Ensuring the agreed quality targets with the customer are met

Oct 2003 - Dec 2012

9 years 3 months

Arad, Romania

Plant Quality Manager

EKR Elektrokontakt Rumänien

Leading and developing the quality team (25 employees)
Organizing, coordinating, and managing the quality department according to IATF 16949, VDA 6.3, and VDA 6.5 requirements
Monitoring and implementing quality systems, quality control, and quality assurance standards to ensure production meets IATF 16949 and TQM
Participating as both lead auditor and second auditor in process and internal audits, supplier audits, and customer audits
Responsible for strategic and operational activities in quality management
Ensuring internal quality goals (KPIs) defined by management are met
Maintaining and continuously improving QM processes and implementing improvements
Responsible for quality agreements with customers and suppliers
Identifying and implementing measures for continuous team development (team coordination and responsibilities)
Reviewing and implementing the entire process for new or relocation projects, including checking required documents according to APQP tools
Inspecting, equipping and calibrating necessary measuring equipment and procedures
Active use of quality tools: control plan, PFMEA, inspection plan, EMPB, drawings, collecting and interpreting statistical data, R&R, MSA, SPC, complaints, 8D reports, 5 Whys, Ishikawa, brainstorming
Actively participating in internal and external process and product audits

Sep 1992 - Aug 2003

11 years

Arad, Romania

Process Engineer

Contor Zenner SRL, Rumänien SA

Medical measuring devices – blood pressure monitors, oxygen saturation meters, pulse oximeters
Detailed knowledge of processes for all components, sub-assemblies, and sets; detailed product and process knowledge by department
Coordinating and monitoring material requirements based on technical specifications, ensuring material flow planning, avoiding production breaks, and delivering continuously
Identifying, defining, and implementing new technologies based on facts (at that time it was a startup in Romania, and relevant technical standards were not yet established in Romania)
Working with the IT department on actions and new software for direct application in production, such as VPPS (similar to current SAP) – integrating processes in production, quality, accounting, and logistics
Contributing to process development in aluminum die casting
In this role, I had the great opportunity to expand my technical knowledge, work in a dynamic team, and stay in constant contact with the new ISO 9001 standards of the European Union

Sep 1986 - Aug 1992

6 years

Timișoara, Romania

Manufacturing Associate

IPPS Temeswar

Inspecting and preparing medical devices for assembly
Setting up and operating measuring equipment to inspect and release parts
In this role, I completed my entire internship while studying at the Polytechnic University of Timișoara, Romania. This gave me my first production experience as a career changer, understanding workflows independently and reliably, and thinking in a team-oriented way

Summary

I have built a solid career in quality management and have a strong technical background in mechanical engineering, automotive, and industrial sectors. My focus is on setting up robust quality systems, implementing process improvements, and working smoothly with suppliers. My actions aim to ensure compliance with various standards like IATF 16949 and ISO 9001. I always strive to meet customer requirements and achieve top quality in VDA 6.3 audits.

I enjoy using my hands-on experience to implement effective quality tools, monitor key performance indicators, and lead teams to operational success. My experience spans multiple industries, and I take pride in delivering reliable and consistent quality every day.