Ali C.

Head of Quality Management

Michelbach an der Bilz, Germany

Experience

Oct 2023 - Present
1 year 11 months
Basel, Switzerland

Head of Quality Management

Ronda AG

  • Direct reporting to executive management with responsibility for the overall quality management of the company
  • Advisory role as a sparring partner to executive management on all quality-related decisions
  • Preparation and planning of ISO 9001 certification
  • Development and implementation of a KPI dashboard for quality activities for strategic control
  • Development and implementation of the strategic direction for the quality function
  • Optimization and further development of the quality management software IQSoft to improve operational quality performance
  • Successful promotion of a sustainable quality structure through regular workshops and training sessions
  • Analytical problem solving for quality and process challenges with a pragmatic approach (MSA/SPC)
  • Conducting and organizing internal and external audits
  • Strategic supplier management
  • Digitization of the sampling process to increase efficiency
Jul 2022 - Sep 2023
1 year 3 months
Kassel, Germany

Interim manager (Freelancer)

Sigma Consulting Germany

Assignment for TCI GmbH deployed at Airbus Helicopters Technik GmbH (previously ZF Luftfahrttechnik).

  • Strategic optimization of the procurement process with direct reporting to division management
  • Development and implementation of a KPI dashboard for the purchasing process
  • Systematic tracking of 8D reports with suppliers
  • Establishment and management of a supplier quality department under purchasing
Mar 2022 - Apr 2022
2 months

Interim Quality Manager (Freelancer)

Sigma Consulting Germany

Assignment for Qualitas-Pro GmbH in wind energy, deployed for the clients Siemens Gamesa and Vestas in the wind power industry.

  • Process audits at various suppliers in Spain, Finland, and Egypt
  • Development and tracking of action plans with suppliers
Nov 2021 - Feb 2022
4 months
Barneveld, Netherlands

Interim Quality Manager (Freelancer)

Sigma Consulting Germany

Assignment for Crescit GmbH deployed at Stoneridge Orlaco, camera systems.

  • Creation and implementation of a structured 8D process
  • Implementation of PPAP/APQP processes
  • Analytical problem solving for critical customer issues
  • Training and coaching the quality team to develop skills
Feb 2021 - Oct 2021
9 months
Hangenbieten, France

Project Quality Manager (Freelancer)

Sigma Consulting Germany

Assignment for Piano-Q Italy deployed at Alstom Aptis, electric buses.

  • Strategic management of supplier complaints with 8D analyses
  • Management of critical and urgent issues with suppliers to ensure continuous production supply
  • Responsibility for PPAP/APQP processes
  • Analytical problem solving and troubleshooting
Dec 2019 - Oct 2020
11 months
Aurich, Germany

Project Manager (Freelancer)

Sigma Consulting Germany

Assignment for TQC Management GmbH deployed at Enercon, wind energy.

  • Management of multiple wind energy plant projects
  • Comprehensive planning of all activities with the project team and cross-functional coordination
  • Development of a structured project organization (OBS, WBS)
  • Milestone planning with cross-functional teams
  • Creation of project-related specifications for internal and external contracts
  • Resource planning
  • Budget planning
  • Conflict resolution and escalation management with recommendations to the project steering committee
  • Regular reporting to the project client with transparent presentation of risks and measures
  • Compliance with strategic and operational planning
  • Ensuring adherence to specified processes, policies, and regulations
  • Guaranteeing safety aspects
  • Successful planning and implementation of milestones from concept to development phase
Aug 2018 - Nov 2019
1 year 4 months

Project Quality Manager

Plan Q Engineering GmbH

Assignment at Alstom Transport in Reichshoffen, France:

  • Responsibility as quality and safety manager for export projects in Senegal and Algeria
  • Strategic management of quality and safety issues with the client
  • Planning and execution of customer train reception at the end customer in Dakar and Algiers

Assignment at Faiveley Transport, Wabtec Group in Tours, France:

  • Diagnosis and analysis of delivery performance of multiple suppliers
  • Proposing an action plan to improve delivery performance

Assignment at Faiveley Transport, Wabtec Group in Tarragona, Spain:

  • Diagnosis and analysis of deliveries, quality performance, and project management processes
  • Development and implementation of a comprehensive action plan to improve the current state through monitoring processes and improvement measures

Assignment at Bombardier Transportation (08.2018-12.2018) in Siegen, Germany:

  • Conducting process audits at suppliers
  • Management of open PPAP actions with 7 suppliers
  • Strategic management of top issues with suppliers
  • Analytical problem solving and troubleshooting

Implementations and achievements:

  • Successful completion of process audits at 4 suppliers in Germany and France for Bombardier
  • 100% closure of open PPAP actions with 7 suppliers for Bombardier
  • Significant improvement of quality performance to zero defects before shipment for Faiveley Transport
  • Successful first-time train reception with the client in Dakar for Alstom Transport
Apr 2018 - Jul 2018
4 months
Kölleda, Germany

Supplier Quality Manager

Hays Deutschland

Assignment at Daimler.

  • Management of supplier complaints with 8D analyses
  • Management of critical and urgent issues with suppliers to ensure continuous supply to the production line
Feb 2017 - Mar 2018
1 year 2 months
Böblingen, Germany

Supplier Quality Manager

Plan_Q Engineering GmbH

Assignment at customer Hitachi Rail Europe UK:

  • Supplier quality management, supplier audits, supplier evaluation, supplier development, task force and crisis management with suppliers, management of project quality and procurement milestone plans

Implementations and achievements:

  • Development of quality standards and defect books (critical criteria)
  • Successful audit and development of 9 suppliers in Germany, England, Sweden, the Netherlands, and Turkey
  • 100% error rate reduction
Apr 2016 - Jan 2017
10 months
Filderstadt, Germany

Supplier Quality Manager

Brunel GmbH

Assignment at customer Porsche Motorsport:

  • Supplier quality management, supplier audits, supplier evaluations, supplier development in the automotive premium sector

Implementations and achievements:

  • Successful audits and development of 7 suppliers in Germany, England, and the USA
May 2015 - Mar 2016
11 months
Langenfeld, Germany

Project Manager

Redi-Group GmbH

  • Assignment for DB (Deutsche Bahn) at supplier BVV (Bochumer Verein Verkehrstechnik): Strategic analysis of delivery performance and development of an action plan to improve delivery capability
  • Assignment at NBHX Trim GmbH (manufacturer of interior parts for BMW, Audi, VW, and Daimler): Process optimization and preparation for ISO 9001 and ISO/TS 16949 certification
  • Assignment at CPS in Turkey for the client WABCO (manufacturer of braking systems for the automotive industry): Project management for the relocation of tooling from Turkey to Germany
Sep 2011 - Apr 2015
3 years 8 months
Paris, France

Product Development Manager

Plan-Q Engineering GmbH

At Alstom Transport (world market leader in rail vehicles: TGV, regional trains, metros, etc.).

  • Strategic cross-functional project management of purchased products from the offer phase to series launch
  • Responsibility for APQP (advanced product quality planning)
  • Management of PPAP (production part approval process)
  • Conducting supplier process audits
  • Strategic management of top issues with suppliers
  • Negotiation of quality contracts with suppliers
  • Responsibility for project purchasing milestone plans
  • Planning and conducting first article inspections with customers (DB, SNCF, etc.)
  • Management of REX (return of experience)
  • Conducting risk analyses (SWOT/FMEA/FTA/RAMS)
  • International assignments at suppliers in the following countries: Germany, France, Spain, Denmark, China, Hungary

Implementations and achievements:

  • Successful PPAP on-time with DB/SNCF/NETINERA/PKP/SBB
  • Development of quality standards and defect books (critical criteria)
  • Successful audits and development of 13 suppliers and sub-suppliers worldwide
Jan 2009 - Aug 2011
2 years 8 months
Salzgitter, Germany

Product Development Manager

Plus Consulting

At Alstom Transport Deutschland GmbH (world market leader in rail vehicles: regional trains, metros, etc.).

  • Strategic cross-functional project management from offer phase to series launch
  • Responsibility for PPAP (production part approval process)
  • Planning and conducting first article inspections with customers (DB, Interfleet, Hamburger Hochbahn)
  • Conducting supplier process audits
  • Management of complaint handling and top issue management with suppliers
  • Negotiation of quality agreements
  • Crisis management and implementation of quality walls
  • REX management (return of experience)

Implementations and achievements:

  • Successful PPAP on-time with DB/Hamburger Hochbahn/Interfleet (SKANE)
  • Development of quality standards and defect books (critical criteria)
  • Significant error reduction from 40 to 0 errors per component
  • Successful resolution of crisis situations between suppliers and clients through negotiation of quality points and CONQ (costs of non-quality)
  • Successful audits and development of 17 suppliers and sub-suppliers worldwide
Jul 2007 - Dec 2008
1 year 6 months
Tunis, Tunisia

Supplier Quality Engineer (Supplier Development)

Fuba printed circuits Tunisie

  • Development and implementation of procedures for supplier audits
  • Design and implementation of supplier evaluation and development
  • Systematic handling of complaints
  • Supplier development process
Sep 2002 - Jun 2007
4 years 10 months
Tunis, Tunisia

Quality Management Representative and Interim Production Manager

Phönix Mecano Tunisie

  • Introduction and implementation of ISO 9001 version 2000, reorganization and process definition of all company departments
  • Introduction and implementation of ISO/TS 16949 tools such as FMEA, measurement and machine capability studies
  • Optimization of material flow: layout optimization and improvement of production processes
  • Introduction of quality circles to work on the 8D report system
  • Implementation of problem diagnosis methods as tools for problem solving (QRQC, Ishikawa, 5 Whys)
  • Implementation of quality tools such as PDCA and 5S
  • Internal auditor
  • Conducting employee training
  • Leading a team of 15 in quality with a team-oriented leadership style and motivating communication
  • Leading 150 employees in production with successful enforcement of quality requirements

Implementations and achievements:

  • Successful certification according to ISO 9001 version 2000
  • 100% reduction of the error rate

Summary

Experienced quality manager with over 20 years of international management and leadership experience, especially in the automotive and rail industries. Proven success in strategically aligning quality functions, proactively implementing quality management measures, and implementing and further developing QMS. Demonstrated leadership skills in leading and developing international teams and as a consulting sparring partner to top management. Strong analytical abilities and a strategic mindset with a strong focus on continuous improvement and quality excellence. Direct reporting line to executive management with solid experience in the automotive industry, mechanical and plant engineering, and other manufacturing sectors. Comprehensive knowledge of relevant quality standards and processes.

Languages

Arabic
Native
German
Native
English
Advanced
French
Advanced
Spanish
Elementary
...and 1 more

Education

Oct 2004 - Jun 2006

CNAM, National Academy of Arts and Trades in Paris through the Institut Fidunion

DESTO (Diploma for Higher Studies in Organizational Techniques, French State Diploma in Organization) · Tunis, Tunisia

Oct 1998 - Jun 2001

ENIS (National Engineering School in Sfax)

Diploma in Electrical Engineering · Electrical Engineering · Sfax, Tunisia

IIM (International Institute for Management, CNAM Paris)

Master in Management, Organizational Consulting, and Change Management · Management · Paris, France

Certifications & licenses

PMP Training (Project Management Professional)

IRIS/ISO TS 22163

German Society for Quality

ISO 9001:2015 Internal Auditor

German Society for Quality

Lean Six Sigma Black Belt

TQM (Total Quality Management)

Heilbronn, Germany

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