Zoran Popov

Global Quaility Management | Task Force

Zoran Popov
Frankfurt, Germany

Experience

Jan 2004 - Present
21 years 2 months

Founder and QM Consultant

QM-Service Automotive

Founded QM-Service Automotive in 2004. Consultant for global automotive industry clients including Daimler AG, Porsche, BMW, Smart, and numerous global players in the supply industry such as Continental, Magna, Webasto, JCI, Mahle, Valeo, Grammer, Woco, Hella, Brose, Faurecia, Lear, Dräxlmaier, and others.

Areas of expertise:

  • Automotive, Interior, Exterior
  • Logistics, Supply Chain
  • APQP PAP Project Management
  • Plant relocation
  • Supplier upgrading
  • Crisis management
  • Process optimization
  • Cost reduction
  • Shop floor, continuous improvement

Project examples:

  • Mercedes / Smart Convertible Folding Roof

  • Addressed threat to market introduction by suppliers

  • Focused on mechanics, assembly, painting, extrusion, flocking

  • Achieved market introduction in ordered quantity and quality

  • Tier 1 in Mexico Mercedes Interior

  • Managed first direct supply to Mercedes (PEP, APQP, PPAP, KVP)

  • Introduced and implemented AIAG standards

  • Trained teams according to VDA 6.3 and AIAG

  • Resulted in customer audits and certification at first go grade 1

  • BMW 5/6 Series Panoramic Roof Hazard O-series

  • Secured project within a short time on site

  • Focused on development, supplier, painting, mechanics, assembly, store floor

  • Secured O-series in ordered quantity and quality

  • Implemented QM system

  • Served as Interim production management

  • VW Passat Plant / Production Relocation to Poland

  • Served as Interim plant management

  • Achieved IATF certification and release within 12 months

Additional competencies:

  • International auditor
  • Six Sigma Green Belt
  • AIAG, IATF, VDA 6.3 Certifications
  • Production manager
  • Company relocation & setup abroad
  • Plant manager

Personal leadership style: Courteous, communicative, goal-oriented, motivating, and obliging.

Languages: German, English, Serbian, Hungarian, Spanish

Jan 1988 - Present
36 years 2 months
Lindau, Germany

Quality Engineer

Metzeler

Started career at Metzeler Lindau in 1989 as Quality Engineer.

Summary

Global industry focus in automotive, interior, exterior, logistics, and supply chain. Expertise in APQP PAP project management, plant relocation, supplier upgrading, crisis management, process optimization, cost reduction, and continuous improvement. Personal leadership style: Courteous, communicative, goal-oriented, motivating and obliging. With knowledge and experience, difficult problems are solved quickly and effectively as a team with focused action. Bonus: Simultaneous training of the team at the plant through "learning by doing". Competencies: - International auditor - Six sigma green belt - AIAG, IATF, VDA 6.3 certifications - Production manager - Company relocation & set up abroad - Plant manager

Languages

German
Native
English
Advanced
Hungarian
Advanced
Serbian
Advanced
Spanish
Advanced

Certifications & licenses

AIAG Certification

IATF Certification

International Auditor

Six Sigma Green Belt

VDA 6.3 Certification