Markus Weissenberger
Operations Consultant and Management Coach
Experience
Operations Consultant and Management Coach
xolo GmbH
Industrialization and ramp-up of the production process in order to facilitate growth
Creation of transparency for senior management
Enabling the Head of Development and Production to effectively and efficiently manage and control his area of responsibility
Establishment of a production line for the first series product
Establishment of shop floor management for short-cycle operational control of production
Revision of top-level management reporting for hardware development and production
Coaching of the Head of Hardware Development and Production on the topic of leadership and change management
Production line ready for ramp-up
Material flow aligned
Personnel structure adjusted
Head of Hardware Development and Production empowered
Interim Transaction/Transformation Manager
Snowflake Ventures GmbH
Preparation of a medium-sized clothing and equipment company for takeover by the private equity company and subsequent planned scaling of the business model
Transformation of the entire company (strategy, processes, methods, tools, structural and operational organization) to increase efficiency
Development of a sustainable growth concept with regard to countries, customers, products and initiation of measures to exploit this potential
Analysis and optimization of the personnel structure
Preparation of a revised scenario-based planning calculation for the associated company with regard to the planned acquisition
Execution of the transformation roadmap
Decision to cancel the transaction by the private equity company based on findings from the project work and the revised financial planning
Managing Director
KROENERT GmbH & Co. KG
Managed up to 13 direct reports and 300 employees in total
Revenue responsibility up to €115 million per year
Technology, engineering design, project management, purchasing and operations
Established project portfolio management for digitalization, process/product development and operational excellence
Introduced new ERP system
Established end-to-end project risk management
Crisis management during the coronavirus pandemic, a cyberattack and the effects of the war in Ukraine
Analyzed operational and economic situation of the group and initiated measures to improve performance
Prepared and executed complex closing negotiations for the sale of a company on behalf of the corporate group
Developed a new market segment by establishing a cooperation in the field of non-contact digital printing
Restructured IT management within six weeks with significant improvements in results and cooperation with operating units
Fended off 95% of the buyer's claims in closing negotiations
Managing Director Finance & Projects
Hauni Primary GmbH
Reported to CEO Hauni Maschinenbau GmbH (Business Area of Koerber AG)
Managed 7 direct reports in Germany and China and 65 employees in total
Revenue responsibility of €80 million per year
Accountable for sales, after sales/services, engineering design, program planning, project management, procurement, technical services (incl. installation & commissioning), consulting, finance and China market
Led and renegotiated cooperation with Chinese state tobacco monopoly
Drove post-merger integration of expanded business unit with annual turnover of €180 M as member of the steering group
Strategically realigned and restructured the firm as part of the PMI
Developed and implemented new business models
Led technical cooperation with an American partner in the area of sorting machines
Developed a new product segment and products for upcoming market THP
Reengineered claim and risk management
Introduced project controlling for R&D projects
Concluded a multi-year cooperation agreement with the Chinese state monopoly
Established a partnership with a Brazilian partner in the field of tobacco distribution and production
Managing partner
Addwise GmbH
- Development of the investment strategy
- Generation of the deal flow
- Execution of the due diligence
- Preparation of the business plan
- Conception of the transaction structure
- Preparation of the bank presentation
- Contract negotiations with sellers and banks
- Takeover of the operational business
- Optimization of processes, structures and tools
- Development and operationalization of a growth strategy
- Handover of operational responsibility to an external managing director
Head of Quality and Process Management
Hauni Maschinenbau GmbH
Reported to COO/CTO
Managed 5 disciplinary and 7 functional worldwide with 90 employees in total
Led business-area-wide lean transformation program, introducing and rolling out lean philosophy and methods along the whole value chain
Defined and executed quality management strategy for the business area
Set up and further developed global management systems
Introduced business analytics, supply chain QM and supplier development
Managed type certification and CE conformity, final inspection, continuous product improvement, complaint management and quality management reporting
Contributed to developing digitalization strategy and strategic initiatives in the area of Smart Factory for Koerber AG
Deputy for CTO/COO in Executive Committees of Koerber AG
Designed and facilitated workshops for strategic alignment and restructuring of product management with management board and EVPs
Designed and facilitated workshop series to develop principles for Lean Development
Represented business area in VDMA workgroup “Quality and Management”
Led excellence programs to reduce cost of non-conformity and selected methods for strategy deployment (e.g. BSC)
Restructured quality management organization firm-wide
Reengineered complaint management and led task forces to resolve top-level quality issues and improve performance of critical suppliers
Defined strategy map, core competencies, balanced scorecard and policy deployment for the business area
Reduced throughput time of optimized processes by 30%
Reduced employees in area of responsibility by 30%
Achieved ISO 9001 certification for subsidiaries in Brazil, China, Japan, Malaysia and USA
Reduced cost of non-conformity by up to 80% to benchmark level
Reduced quality issues escalated by customers to the Board by >80%
Integrated all subsidiaries worldwide into complaint management system
Senior Consultant Lean Development and Production
Porsche Consulting GmbH
Led national and international consulting projects to introduce lean processes, organizational structures and leadership models
Supported acquisition of new and existing customers
Further developed consulting areas and methods to realize a lean business
Industries: IT, automotive, military aviation, furniture
Functional areas: program management, development, production
Department Leader in Customized Engineering A330/A340
AIRBUS Operations GmbH
Managed up to 5 direct reports with 70 employees and an annual subcontracting budget of €10 million
Operational lead and integration of Customized Engineering (250 internal and 150 external employees) to deliver installation drawings and certified parts and equipment to aircraft section and final assembly
Operational controlling and risk management
Continuous improvement of processes and digital mock-up, structural mechanics and control qualification of cabin equipment
Deputy of domain leader in executive committees operations and quality
Restructured department and set up continuous improvement team
Introduced subcontracting and Business Process Management in Customized Engineering to harmonize and optimize processes
Improved processes at the interface between Airbus and its suppliers
Specified and implemented workflow management system to support supplier management
Reduced overall throughput time in Customized Engineering by 20%
Reduced engineering quality issues by 40%
Reduced headcount and cost of department by 20% while increasing on-time performance from <20% to >90% and quality by up to 50%
Project Manager Cabin & Cargo A300 – A340
AIRBUS Operations GmbH
Led Development Control Board, accountable for planning, steering and controlling of critical new developments for customization
Led several projects to develop new systems for cabin & cargo (emergency air supply, cabin security and surveillance, cargo fire verification)
Defined, modeled and implemented project management processes for Cabin & Cargo serial customization process according to PMI standard
Contributed to several reorganization projects within firm-wide Route06 value creation program
Assistant to General Manager
AEROTEC Engineering GmbH
- Represented the company at international trade fairs
- Developed concept for and implemented assessment centers
Project engineer
AEROTEC Engineering GmbH
- Scheduled, controlled and reported project progress of development of A380 air conditioning for AIRBUS Operations GmbH
- Calculated structural repair solutions for AIRBUS Operations GmbH
- Wrote qualification documents for water systems of different aircraft types for MAN Technologie
Summary
I am an operations and project manager with over 20 years of experience in the international industrial goods sector. I worked for 16 years in different management functions up to Managing Director level. As MD, I was responsible for up to 300 employees and a turnover of € 115 million. Apart from technology and operations, I was also responsible for all administrative functions including HR, finance and legal.
I have worked with and for companies of all sizes. Recently, I worked with a start-up active in the field of 3D printing technology, to successfully implement a production line and the corresponding management and reporting processes. As the sole and co-partner of several companies, I am familiar with the perspective and interests of the entrepreneur.
My approach to problem solving is very hands-on. When my former employer faced the biggest quality problem of its history, I – as a manager – spent 2 weeks on the production shopfloor, performing every step of the assembly of the critical mechanical components myself, in order to really understand the root causes.
During my career in corporate environments, I interacted closely with all respective corporate functions. Together with corporate and external lawyers, I have drafted and successfully negotiated several contractual agreements, e.g. for a technological cooperation with an US-based equipment manufacturer.
I have a proven track record of successfully managing Operational Excellence and Change projects and programs for more than 20 years. For example, I have reduced throughput times in engineering by 20% through process optimization, reduced quality problems by 40% through systematic root cause analysis and led the global Lean Transformation of a 1 billion € machine building company.
Skills
Clear Customer And Results Orientation
Entrepreneurial Thinking And Action
Integrative And Situational Management Style
Analytical And Structured Way Of Working
Quick Comprehension, Even In Complex Situations
Personality With Integrity And Adaptability
Confident And Diplomatic Demeanor And Communication Skills At All Levels Of The Company
Ms-office
Ms-project
Aris (Process Modeling)
Ms-visio
Minitab (Statistics)
Languages
Education
Purdue University
MBA in general management, Focus: strategic management, financial management · Executive MBA · West Lafayette, United States · 1.0
Fernuniversitaet Gesamthochschule in Hagen
diploma, Focus: organization & leadership, controlling · Industrial Engineering · Hagen, Germany · 2.5
University of California at Berkeley
Construction Engineering and Management Masters Program · Berkeley, United States · 1.3
Certifications & licenses
Certified Project Management Professional (PMP)
Project Management Institute (PMI)
Profile
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