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Tino Motschmann

Head of Operations

Tino Motschmann
Prien am Chiemsee, Germany

Experience

Dec 2022 - Oct 2024
1 year 11 months

Head of Operations

Weinig AG

  • Overall responsibility for the supply chain, production including maintenance, assembly, procurement, order engineering, logistics, central planning & control (dual role) and quality assurance with a team of 650 employees (50 direct reports) and revenue of approx. €200 million
  • Introduction and revival of the lean philosophy with sustainable productivity increases and implementation of a KPI system in Power BI for production monitoring and decision making
  • Project leadership for the development of a plant concept for future orientation and manufacturing/assembly concepts including layout planning
  • Reduction of the delivery backlog by over 70% to under €1 million and shortening overall lead times by nearly 30% through value stream optimization
  • Increase in productivity while reducing 50 temporary workers and not filling 20 positions (approx. 12% of headcount)
  • Conducting 5S workshops for 350 employees and training 20 internal lean managers to establish lean principles
May 2009 - Present
16 years 10 months

Managing Partner

Lean Systems GmbH

  • Responsible for the design and implementation of strategic Operational Excellence projects focused on the development and realignment of the value stream
  • Leading cross-functional project teams and organizational units with up to 650 employees, including disciplinary responsibility
  • Implementation of shopfloor management systems to increase transparency and control in production processes
  • Development and implementation of a central planning system to optimize production control
  • Steering and support of a continuous improvement process (CIP) for sustainable process optimization
  • Leading and executing cross-functional projects to improve efficiency in production and logistics processes
  • Increasing throughput and output through efficiency and OEE improvements, achieving an absolute 13% increase in OEE
  • Reducing changeover time by an average of 28% per product family and lead time by 23%
  • Winner of the Thuringia State Innovation Award in 2011 for the development of an innovative new product
  • Turnaround/restructuring of a measuring equipment manufacturer through efficiency improvements across the entire organization and process chain
Mar 2007 - Apr 2009
2 years 2 months

Senior Consultant

Vollmer & Scheffczyk GmbH

  • Steering and support of a lean transformation project at a leading roof window manufacturer
  • Planning and conducting value stream analyses to identify optimization potentials
  • Developing and introducing effective methods for supplier development
  • Conducting interactive workshops to implement lean principles at various organizational levels
  • Advising managers and teams on implementing lean strategies in day-to-day operations
  • Deepening lean and Six Sigma approaches through practical further training and certifications
  • Successfully executing a lean transformation with measurable improvement in resource utilization
  • Reducing supply chain complexity through targeted value stream design at an automotive manufacturer
  • Certified Six Sigma Green Belt with proven application of methods in everyday work
Apr 2004 - Feb 2007
2 years 11 months

Doctoral Candidate in Project Management

Volkswagen Coaching GmbH

  • Research and development in change-robust project management for the automotive industry
  • Conducting detailed process analyses to improve the robustness of planning projects
  • Developing recommendations to minimize risks and disruptions from project changes
  • Leading subprojects in plant commissioning with a focus on optimized processes and quality standards
  • Deriving best-practice strategies for process optimization in the supplier industry
  • Preparing a dissertation with practical results for project management approaches
  • Introducing a robust framework for change management to improve planning reliability
  • Optimizing production and logistics processes during plant commissioning in the supplier industry

Industries Experience

See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.

Experienced in Manufacturing (19.5 years), Automotive (5 years), and Construction (2 years).

Manufacturing
Automotive
Construction

Business Areas Experience

The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.

Experienced in Operations (19 years), Supply Chain Management (19 years), Production (17 years), Project Management (3 years), Research and Development (3 years), and Quality Assurance (2 years).

Operations
Supply Chain Management
Production
Project Management
Research and Development
Quality Assurance

Summary

Experienced lean management implementation consultant with solid expertise in optimizing high-variance production, logistics, and manufacturing processes. Skilled in leading cross-functional projects and managing large teams with up to 650 employees. Strong team leader with pronounced analytical skills and a solution-oriented approach that ensures sustainable results.

Skills

  • Lean Management

  • (Interim) Management

  • People Leadership & Development

  • Digitization And Ai

  • Automation

  • Process Optimization

  • Supply Chain Management

  • Stakeholder Management

  • Shopfloor Management

  • Project Management

  • Sap R3 (Ps, Pp, Mm)

  • Sage Bäurer Erp

  • Ms Office Professional

  • Ms Project

  • Ms Visio

  • Ms Power Bi

  • Ms Power Automate

  • Vba Programming

  • Sql

Languages

German
Native
English
Advanced

Education

Clausthal University of Technology

Diploma in Industrial Engineering and Management · Industrial Engineering and Management · Clausthal-Zellerfeld, Germany

Certifications & licenses

Six Sigma Green Belt

Profile

Created
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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Tino based?

Tino is based in Prien am Chiemsee, Germany.

What languages does Tino speak?

Tino speaks the following languages: German (Native), English (Advanced).

How many years of experience does Tino have?

Tino has at least 22 years of experience. During this time, Tino has worked in at least 4 different roles and for 4 different companies. The average length of individual experience is 6 years and 6 months. Note that Tino may not have shared all experience and actually has more experience.

What roles would Tino be best suited for?

Based on recent experience, Tino would be well-suited for roles such as: Head of Operations, Managing Partner, Senior Consultant.

What is Tino's latest experience?

Tino's most recent position is Head of Operations at Weinig AG.

What companies has Tino worked for in recent years?

In recent years, Tino has worked for Weinig AG and Lean Systems GmbH.

Which industries is Tino most experienced in?

Tino is most experienced in industries like Manufacturing, Automotive, and Construction.

Which business areas is Tino most experienced in?

Tino is most experienced in business areas like Operations, Supply Chain Management, and Production/Manufacturing. Tino also has some experience in Project Management, Research and Development (R&D), and Quality Assurance (QA).

Which industries has Tino worked in recently?

Tino has recently worked in industries like Manufacturing.

Which business areas has Tino worked in recently?

Tino has recently worked in business areas like Operations, Production/Manufacturing, and Supply Chain Management.

What is Tino's education?

Tino holds a Bachelor in Industrial Engineering and Management from Clausthal University of Technology.

Does Tino have any certificates?

Tino has 1 certificate: Six Sigma Green Belt.

What is the availability of Tino?

Tino is immediately available full-time for suitable projects.

What is the rate of Tino?

Tino's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Tino?

To hire Tino, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

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Market avg: 790-950 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.