Holger R.

Freelance Management Consultant, Interim Manager

Solnhofen, Germany

Experience

Jan 2010 - Present
15 years 10 months

Freelance Management Consultant, Interim Manager

Rotter Unternehmensberatung

  • Methods and consulting areas based on the Toyota Production System.
  • Production systems, work organization, lean rollouts.
  • Optimization of machining and setup processes.
  • Shopfloor management, strategy implementation.
  • Interim management, taking on staff and leadership roles.
  • Trusted advisor to CEOs, executives, and shopfloor teams.
  • Layout planning with material flow concept.
  • Industries: automotive suppliers, mechanical and plant engineering, agricultural machinery, contract manufacturers.
  • Value-stream oriented factory planning and the introduction of flow lines, takt planning, and assembly.
  • Applied methods: 5S, TPM, SMED, VSM, EKUV, Poka Yoke, ...
  • Lean audits, process standards implementation, workshops, training sessions, seminars.
  • Lean leadership, kata coaching, problem-solving processes.
  • Integrating employees is the key to success!

Project Manager for Machining Optimizations

Analysis and optimization of machining and setup processes

(Corporate) Clients

Results: process times reduced by up to 40%.

Interim Division Manager

Manufacturer of agricultural machinery

Introduced lean management.

Division Manager Plant Development and Production Planning

Manufacturer of automatic transmissions

Introduced the Toyota Production System.

Interim Production Manager and Consultant

Manufacturer of engine parts and prototypes for premium OEMs and motorsport teams

Production Manager

Specialized tools for automotive workshops (35 employees)

Senior Consultant

Management Consulting Firm

Value creation and process excellence.

Managing Director

Machinery supplier (25 employees)

Summary

  • Methods and consulting areas based on the Toyota Production System philosophy
  • Production systems, work organization, lean rollouts
  • Optimization of machining and setup processes
  • Shopfloor management, strategy implementation
  • Interim management, taking on staff and leadership roles
  • Trusted advisor to CEOs, executives, and shopfloor teams
  • Layout planning with material flow concept
  • Industries: automotive suppliers, mechanical and plant engineering, agricultural machinery, contract manufacturers

Integrating employees is the key to success!

Languages

German
Native
English
Advanced

Education

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Master Craftsman in Mechanical Engineering

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