Holger Vom Felde
Freelance Process Consulting and Implementation in Companies
Experience
Freelance Process Consulting and Implementation in Companies
Holger vom Felde ProzessBeratung
Operational management of the screen printing department at New Albea Kunststofftechnik GmbH, Seelbach, 6 months
Setting up the leadership structure
Setting up the communication structure
Process optimization
Ensuring output
Operational management of the coating department for baking trays at KEMPF GmbH Rohrbach, 12 months
Controlling and optimizing internal workflows and introducing shop floor management for valid communication
Establishing production planning and a robust leadership structure with increased coating line output according to OEE
Stabilizing processes (availability, quality, logistics), preparing for emissions monitoring, safety and environmental protection
Project management of three international projects in transparent optical injection molding (medical technology and automotive) at OPTOFLUX GmbH Nuremberg, 7 months
Ensuring project progress, managing internal workflows and customer communication on technical and organizational topics
Budget responsibility, using SFM with a Scrum board and leading project teams, technical support and start-up management of optical molding parts
Process optimization in start-up management of pipette injection molding as well as optical inspection and error analysis at TOP IT-Service / Hack Werkzeugbau
Conducting and supporting pilot runs, preparing project reports and measurement protocols, improving international communication (English)
BWA analysis and workflow analysis (VSA/VSD) within business optimizations in industry and trade, implementing improvement measures and setting up a project management structure
Workflow analysis (VSA/VSD) and defining necessary measures with the owner and management at WILD Design GmbH in consumer goods injection molding
Head of Production/Operations
JULABO GmbH
- Member of the executive board with power of attorney, increasing annual revenue from €37.3M to €50.0M
- Implementing lean management structures in production and logistics processes (5S, JIT, VSA/VSD, SFM)
- Responsible for the process chain: production control, work preparation, industrial engineering, assembly processes, warehousing/logistics, mechanical production, powder coating and final assembly
- Industrializing new product lines in production and logistics
Executive Management
Bornemann Etui GmbH
- Turnaround and change management through consulting, coaching and operational implementation
- Optimizing business processes using SFM and KPIs
- Managing and optimizing the Asian purchasing structure and building an optimized product costing model
Freelance interim management and process consulting
Holger vom Felde ProzessBeratung
Consulting, optimizing and implementing business processes at Bornemann Etui GmbH, Lahr/Black Forest (May 2010 – May 2011)
Interim management and company liquidation at Mühlemann AG (CH), including coordinating the return of third-party property and company closure according to TS 16949 (July 2009 – March 2010)
Head of Industrial Engineering
Albea Kunststofftechnik GmbH & Co. KG
- Industrializing new products up to SOP
- Carrying out cost reduction projects and optimizing ongoing processes
- Implementing new technologies such as image processing and 3D laser cutting
Project Manager for Special Projects in Business Optimization
Albea Kunststofftechnik GmbH & Co. KG
- Advising shareholders on technical matters
- Setting up and/or closing production sites in Hungary, China and Romania
- Process scheduling for injection molding IML technology, introduction of WSA/WSD, JIT and KANBAN
- Reducing material usage
Production Manager
Albea Kunststofftechnik GmbH & Co. KG
- Managing up to 350 employees in injection molding, screen printing, stamping, assembly, painting, laser operations and logistics
- Setting up a KPI system and introducing a Six Sigma structure as well as a 7-day workweek
- Expanding the machinery and providing technical support to other departments
- Responsible for in-house logistics and inventory of production areas
- Planning and implementing a new building (5,000 m²)
Department Manager - Plastics and Assembly
Westiform GmbH & Co. KG
- Leading 30 employees in machining plastics, joining technology and assembly of illuminated advertising signs
- Providing technical support to the subcontractor for vacuum coating
- Training process mechanics for plastic components
Head of Recycling Production
OTTO Kunststoffrecycling GmbH & Co. KG
- Setting up and commissioning recycling and water treatment plants
- Managing 30 employees in one- to three-shift operations
- Introducing a bonus pay system and measures for environmental protection, plant and workplace safety
- Creating and maintaining the material cycle accounting (DKR-certified)
Head of Injection Molding Production Engineering
OTTO Kunststoffverarbeitung GmbH & Co. KG
- Managing 75 employees in one- to three-shift operations for the production of injection molded parts (shot weight up to 48 kg)
- Optimizing injection molding processes, reducing staff, and closing the plant
- Introducing DIN ISO 9002 and overseeing environmental protection, plant and workplace safety
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (31.5 years), Automotive (11 years), Healthcare (8.5 years), and Professional Services (8.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Production (27 years), Operations (23 years), Quality Assurance (19 years), Logistics (16 years), Strategy (10.5 years), and Sustainability Management (10.5 years).
Skills
Focus Areas In Companies:
- Operational And Administrative Leadership In Start-up And Production Processes
- Hands-on Implementer In Companies
- Change Management
- Process And Corporate Optimization
- Lean Management
- Communication
- Personnel Management
- Coaching
- Plastics Engineering In General
- Plastic Injection Molding In Particular
- Film Insert Molding
- Surface Technology For Plastics
Manufacturing Processes:
- Plastic Injection Molding
- Screen Printing
- Stamping
- Assembly
- Warehousing And Logistics
- Painting And Laser Processing
- Pad Printing
- Bonding And Joining Of Plastic Parts
- Thermoforming Of Plastic Films
- Assembly Processes
- Metalworking (Stamping, Bending, Welding, Soldering)
- Coating (Ptfe, Fep, Pfa)
- Start-up Management
- Production Control
- Warehousing And Logistics
- Industrial Engineering
- Project Management
- Purchasing
Management Roles:
- Department Manager
- Technical Director
- Project Manager
- Head Of Industrial Engineering
- Plant Manager For Production And Logistics
- Business Consultant/implementer
- Interim Manager
- Authorized Signatory
- Executive Board
- Division Manager
Industries And Sectors:
- Plastic Injection Molding (Containers, Technical Molded Parts)
- 1k And 2k Injection Molding
- Film Insert Molding
- Optical Injection Molding
- Production Of Cold And Hot Thermostats
- Ptfe Coating Of Baking Trays
- Metalworking
- Plastic Recycling
- Medical Technology
- Automotive Interior Parts
- Telecommunications (Lenses And Shells)
- Production Of Illuminated Advertising
- Process Relocation
- Business Closures
- Trade (Packaging)
Human Aspects:
- Coaching
- Communication Development
- Constructive Feedback
- 4 Principles Of Resistance
- Team Development
- Nlp Master (Dvnlp)
- Systemic Consulting Approach
Optimization And Lean Management Tools:
- Vsa/vsd (Value Stream Analysis/design)
- Oee (Overall Equipment Efficiency)
- Six Sigma
- Jit (Just In Time/flow Management)
- 5s
- 5 Whys Method
- Sfm (Shop Floor Management)
- 7s (Waste Management)
- Cip (Continuous Improvement Process)
- Kanban
- Pdca (Plan–do–check–act)
- Process Mapping
- Business Analysis
- Scrum Boards
Quality:
- Qmb
- Iatf 16949, Iso 9000 Ff
- Tqm
- Quality Circles
- P-fmea
- D-fmea
- Ishikawa
- Pdca
- Scrum
- Stage Gate
General:
- Facilitation
- Training
- Audits
- Presentations
- Mediation
Project Management:
- Concept · Planning · Implementation
International Experience:
- China
- Thailand
- Romania
- Usa
- Uk
- Switzerland
- Slovakia
- Hungary
Commercial:
- Bwa Analysis
- Cost Calculation
Principles:
- People Are At The Heart And Make The Difference
- Go And See!
- Communication
Languages
Education
Darmstadt University of Applied Sciences
Diploma Engineer · Mechanical Engineering, Plastics Technology, Manufacturing Engineering · Darmstadt, Germany
Offenburg University of Applied Sciences
Mechanical Engineering · Offenburg, Germany
Certifications & licenses
Basic Training in Logosynthesis
NLP Master (DVNLP)
DVNLP
Systemic NLP (DVNLP)
DVNLP
Certified QMB
VOREST AG
Profile
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