Recommended expert

Holger Vom felde

Freelance process consulting and implementation in companies

Holger Vom felde
Seelbach, Germany

Experience

Jul 2017 - Present
8 years 7 months

Freelance process consulting and implementation in companies

Holger vom Felde ProzessBeratung

  • Operational management of the coating department for baking trays at KEMPF GmbH Rohrbach

  • Management and optimization of internal workflows as well as introduction of shop floor management for valid communication

  • Establishment of production planning and a secure leadership structure, increasing equipment output according to OEE

  • Stabilization of processes (availability, quality, logistics), preparation for emissions protection regulations, occupational safety, and environmental protection

  • Project management of three international projects in transparent optical injection molding (medical technology and automotive industry) at OPTOFLUX GmbH Nuremberg

  • Ensuring project progress, managing internal processes, and communicating with the customer on technical and organizational issues

  • Budget responsibility, use of shop floor management via SCRUM boards, leading project teams, providing technical support, and start-up management of optical injection molded parts

  • Process optimization in start-up management of pipette injection molding as well as optical inspection and failure analysis at TOP IT-Service / Hack Werkzeugbau

  • Conducting and supporting sample approvals, preparing project reports and measurement protocols, improving international communication (English)

  • BWA analysis and workflow analysis (WSA / WSD) as part of business optimizations in industry and trade, implementing improvement measures and establishing a project management structure

  • Workflow analysis (WSA / WSD) and defining necessary measures with the owner and management at WILD Design GmbH in the consumer goods injection molding sector

Jun 2013 - Jun 2017
4 years 1 month
Seelbach, Germany

Head of Production / Operations

JULABO GmbH

  • Member of the executive management with power of attorney, increasing annual revenue from €37.3M to €50.0M
  • Introduction of lean management structures in production and logistics processes (5S, JIT, WSA/WSD, SFM)
  • Responsibility for the process chain: production control, work preparation, industrial engineering, assembly processes, warehouse/logistics, mechanical manufacturing, powder coating, and final assembly
  • Industrialization of new product lines in production and logistics
Jun 2011 - May 2013
2 years
Lahr, Germany

Executive management

Bornemann Etui GmbH

  • Turnaround and change management through consulting, coaching, and operational implementation
  • Optimization of business processes using SFM and KPIs
  • Management and optimization of the Asian purchasing structure and development of an optimized product cost calculation
Mar 2009 - May 2011
2 years 3 months

Freelance interim management and process consulting

Holger vom Felde ProzessBeratung

  • Consulting, optimization, and implementation of business processes at Bornemann Etui GmbH, Lahr / Black Forest (May 2010 – May 2011)

  • Interim management and company liquidation at Mühlemann AG (CH), including coordination of third-party property returns and company closure according to TS 16949 (July 2009 – March 2010)

Jan 2008 - Feb 2009
1 year 2 months
Seelbach, Germany

Head of Industrial Engineering

Albea Kunststofftechnik GmbH & Co. KG

  • Industrialization of new products up to SOP
  • Implementation of cost reduction projects and optimization of ongoing processes
  • Implementation of new technologies such as image processing and 3D laser systems
Mar 2007 - Dec 2007
10 months
Seelbach, Germany

Project Manager for Special Business Optimization Projects

Albea Kunststofftechnik GmbH & Co. KG

  • Advising shareholders on technical matters
  • Setting up and/or closing production sites in Hungary, China and Romania
  • Process scheduling for injection molding IML technology, introducing WSA/WSD, JIT and KANBAN
  • Reducing material usage
Nov 1999 - Apr 2007
7 years 6 months
Seelbach, Germany

Production Manager

Albea Kunststofftechnik GmbH & Co. KG

  • Managing up to 350 employees in injection molding, screen printing, stamping, assembly, painting, laser processing and logistics
  • Establishing a KPI system and implementing a Six Sigma structure along with a 7-day week
  • Expanding the machinery and providing technical support to other business units
  • Responsible for in-house logistics and inventory of production areas
  • Planning and executing a new building (5,000 m²)
Oct 1997 - Oct 1999
2 years 1 month
Ortenberg, Germany

Department Manager Plastics and Assembly

Westiform GmbH & Co. KG

  • Leading 30 employees in plastic machining, joining technology and assembly of illuminated advertising systems
  • Technical supervision of the subcontractor for vacuum coating
  • Technical training of process mechanics for plastic components
Jul 1995 - Aug 1997
2 years 2 months
Kreuztal, Germany

Head of Recycling Production

OTTO Kunststoffrecycling GmbH & Co. KG

  • Setting up and commissioning recycling and water treatment plants
  • Managing 30 employees in one- to three-shift operations
  • Introducing a bonus wage system along with measures for environmental protection, operational and workplace safety
  • Creating and maintaining the material flow accounting (DKR-certified)
Jul 1994 - Jun 1995
1 year
Kreuztal, Germany

Head of Injection Molding Production Engineering

OTTO Kunststoffverarbeitung GmbH & Co. KG

  • Managing 75 employees in one- to three-shift operations to produce injection molded parts (shot weight up to 48 kg)
  • Optimizing injection molding process engineering, downsizing staff and closing the plant
  • Implementing DIN ISO 9002 and responsible for environmental protection, operational and workplace safety

Skills

Focus Areas In Companies:

  • Operational And Administrative Management Of Start-up And Production Processes
  • Hands-on Implementer In Companies
  • Change Management
  • Process And Business Optimization
  • Lean Management
  • Communication
  • Personnel Management
  • Coaching
  • Plastics Engineering In General
  • Plastics Injection Molding In Particular
  • Back-injection Of Films
  • Surface Technology Of Plastics

Manufacturing Processes:

  • Plastics Injection Molding
  • Screen Printing
  • Punching
  • Assembly
  • Storage And Logistics
  • Painting And Laser Processing
  • Pad Printing
  • Gluing And Joining Plastic Parts
  • Forming Plastic Films
  • Assembly Processes
  • Metalworking (Punching, Bending, Welding, Soldering)
  • Coating (Ptfe, Fep, Pfa)
  • Start-up Management
  • Production Control
  • Storage And Logistics
  • Industrial Engineering
  • Project Management
  • Purchasing

Positions Of Responsibility:

  • Department Manager
  • Technical Manager
  • Project Manager
  • Head Of Industrial Engineering
  • Operations Manager For Production And Logistics
  • Business Consultant / Implementer
  • Interim Manager
  • Authorized Officer
  • Executive Management
  • Division Manager

Sectors And Areas:

  • Plastics Injection Molding (Containers, Technical Molded Parts)
  • 1k And 2k Injection Molding
  • Back-injection Of Films
  • Optical Injection Molding
  • Production Of Cold And Heat Thermostats
  • Ptfe Coating Of Baking Trays
  • Metal Processing
  • Plastic Recycling
  • Medical Technology
  • Automotive Parts (Interior)
  • Telecommunication (Lenses And Shells)
  • Production Of Illuminated Advertising
  • Process Relocation
  • Company Closure
  • Trade (Packaging)

People:

  • Coaching
  • Communication Development
  • Ge-wiev Feedback
  • 4 Principles Of Resistance
  • Team Development
  • Nlp - Master (Dvnlp)
  • Systemic Consulting Approach

Optimization And Lean Management Tools:

  • Wsa / Wsd (Value Stream Analysis / Value Stream Design)
  • Oee (Overall Equipment Efficiency)
  • Six Sigma
  • Jit (Just In Time / Flow Management)
  • 5s
  • 5-why Method
  • Sfm (Shop Floor Management)
  • 7s (Waste Management)
  • Kvp (Continuous Improvement Process)
  • Kanban
  • Pdca (Plan – Do - Check - Act)
  • Process Mapping
  • Business Analysis
  • Scrum Boards

Quality:

  • Qmb
  • Iatf 16949, Iso 9000 Ff
  • Tqm
  • Quality Circles
  • P-fmea
  • D-fmea
  • Ishikawa
  • Pdca
  • Scrum
  • Stage Gate

General:

  • Facilitation
  • Training
  • Audits
  • Presentations
  • Mediation

Project Management:

  • Concept · Planning · Implementation

International Experience:

  • China
  • Thailand
  • Romania
  • Usa
  • Uk
  • Switzerland
  • Slovakia
  • Hungary

Commercial:

  • Bwa Analysis
  • Cost Calculation

Principles:

  • People Are At The Center And Make The Difference
  • Go And See!
  • Communication

Languages

German
Native
English
Advanced
Spanish
Elementary

Education

Sep 1988 - Jul 1994

FH Darmstadt

Diplom-Ingenieur · Mechanical engineering, plastics engineering, manufacturing engineering · Darmstadt, Germany

Mar 1987 - Jan 1988

Fachhochschule Offenburg

Mechanical engineering · Offenburg, Germany

Certifications & licenses

Basic training in logosynthesis

NLP Master (DVNLP)

DVNLP

Systemic NLP (DVNLP)

DVNLP

Certified QMB

VOREST AG

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