Nader Hamamreh-unger
Consultant Operational Excellence
Experience
Oct 2020 - May 2023
2 years 8 monthsConsultant Operational Excellence
Stuertz Maschinenbau GmbH
- Performance management and problem-solving activities (OEE-Increase)
- Implementing lean transformation projects in manufacturing
- Development of improvement opportunities and measures based on process analysis
- Technical and economic evaluation of solutions
- Coordination and communication between all departments involved
- Implementation of training and workshops and qualification of employees
- Design and implementation of shop floor management systems
- Development of the OPEX roadmap for the entire group
Oct 2019 - Present
6 years 4 monthsSenior Consultant Operational Excellence
Freelancer
- International projects in the automotive industry (Romania)
- Performance management and problem-solving activities (OEE-Increase)
- Design and implementation of shop floor management systems
- Implementation of lean transformation projects in production and supply chain
- Execution of Kaizen events (Moderator / Project Manager)
Mar 2019 - Sep 2020
1 year 7 monthsLean Manager
Glen Dimplex Thermal Solutions
- Responsible for industrial engineering
- Responsible for lean transformation projects
- Responsible for OPEX activities
- Design new lines and redesign current lines
- Create Kaizen-Events-Roadmap and execute events in production, administration and engineering
- Execute quality and basic problem solving (BPS) events
- Train employees in lean tools
- Implement Gemba walks and As-Is-Analysis tours to identify potentials
- Create budgets and saving-plans
Jan 2018 - Feb 2019
1 year 2 monthsHead of Lean, Quality, Environment and Energy Management
Müller – Die Lila Logistik AG
- Responsible for 20 locations in Germany and Poland
- Responsible for implementation of lean management within the group
- Strategic development of department of lean, quality, environment and energy management
- Responsible for budget planning of the department
- Mentoring and monitoring all continuous improvement teams (22 members)
- Execution of Gemba walks in all locations to identify improvement potentials
- Execution of Kaizen events and train the methods
- Improvement of the local LELs (Lean Event Leaders)
- Creating, coordinating and controlling CI-action plans
- Creating concepts and methods to improve Lila Logistic System
- Communication of results with the managing directors and COO
- Firefighting
Jul 2015 - Oct 2017
2 years 4 monthsLean Manufacturing Manager Germany
Magna Mirrors Germany
- Responsible for the three German plants
- Mentoring and monitoring all continuous improvement teams
- Leading the group toward WCM (World Class Manufacturing)
- Generate, coordinate and control Hoshin activities to contribute to group strategy
- Generate, coordinate and control action plans to achieve WCM targets
- Coordinate monthly KPI-reports
- Managing all continuous improvement projects
- Management of lean line design projects
- Execution of Kaizen workshops to improve productivity
- Execution of scrap reduction workshops
- Execution of supplier improvement projects
- Generate and control savings and budget plans
- Train management and staff in lean methodology
- Execute workshops to train European lean teams in lean tools
Mar 2011 - Jun 2015
4 years 4 monthsRadolfzell, Germany
Lean Promotion Officer
TRW Automotive Electronics & Components GmbH
- Development of Hoshin workshops and breakdown of strategy into single actions
- Managing all continuous improvement projects
- Management of lean line design projects
- Execution of Kaizen workshops to improve productivity
- Execution of scrap reduction workshops
- Train staff in lean philosophy
- Energy and HS&E champion
- Lead Gemba walks to identify potentials
- Generate savings and budget plans
- Responsible for operations excellence activities
- Energy Manager since June 2013
Apr 2010 - Feb 2011
11 monthsConsultant Lean Six Sigma
Freelancer
- Six Sigma Green and Black Belt certification
- Theory of Constraints training
- Execute Six Sigma Black Belt projects in injection molding production
Oct 2008 - Apr 2010
1 year 7 monthsWaldshut-Tiengen, Germany
Process Engineer
Sedus Stoll AG
- Execution of projects to improve process capability
- Integration of the zero-error strategy
- Implementation of 5S and shop floor management
- Reduction of lead time and increasing the value added of processes
- Staff training
Feb 2008 - Jun 2008
5 monthsBerlin, Germany
Interim Lean Engineer
Converteam GmbH
- Execution of two Kaizen events and implementing the results with the local team
Oct 2006 - Aug 2007
11 monthsBerlin, Germany
Interim Industrial Engineer
Bartelt & Sohn OHG
- Optimization of internal business and production processes
- Time measurement and scheduling of manufacturing processes
Skills
- Automotive & Industry
- Lean Management
- Kaizen
- Value Stream Mapping & Design
- Six Sigma (Black Belt)
- Hoshin Kanri
- Continuous Improvement Process (Cip)
- Smed
- Tps
- Oee
- Theory Of Constraints (Toc)
Languages
German
AdvancedEnglish
AdvancedEducation
Apr 2006 - Jul 2007
TFH Berlin
Master in Business Administration and Engineering · Business Administration and Engineering · Berlin, Germany · good
Oct 2000 - Sep 2005
FHTW Berlin
Diploma in Industrial Engineering · Industrial Engineering · Berlin, Germany · good
Oct 1998 - Sep 2000
TU Berlin
Industrial Engineering · Berlin, Germany
Certifications & licenses
Certification In Energy Management
Certification In Six Sigma Green And Black Belt
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