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Ralf L.

Spare Parts Cost Estimator / Mechanical Engineering

Schmeheim, Germany

Experience

Oct 2021 - Jun 2022
9 months

Spare Parts Cost Estimator / Mechanical Engineering

GROB-WERKE GmbH & Co. KG

  • Creating work plans in SAP
  • Calculating costs in SAP
  • Optimizing manufacturing processes to reduce costs
Jun 2021 - Present
4 years 5 months

Plant Controlling

tmax Holding GmbH

  • Determining hourly rates and overhead cost rates
  • Creating plans for cost centers
  • Preparing calculations & reviewing work plans
  • Planned / actual comparison of orders
  • SAP Key User
  • Lean Management
Jan 2019 - Aug 2019
8 months

Plant Controlling

Academic Work Germany GmbH / Poggenpohl Möbelwerke GmbH

  • Determining hourly rates and overhead cost rates
  • Creating plans for cost centers
  • Planned / actual comparison of orders
  • SAP / Lean
Mar 2018 - Dec 2018
10 months

Sales and Purchasing Support

Hays AG / FS Fehrer Automotive GmbH

  • Preparing offer calculations for sales
  • Preparing target cost calculations for purchasing
  • Calculating foam tools for prototype and series tooling in seat production
Sep 2017 - Present
8 years 2 months

Cost Analyst

4Cost GmbH

  • Creating parametric calculations (Aces)
  • Creating bottom-up calculations (Strukture)
Aug 2017 - Dec 2020
3 years 5 months

Manufacturing and Logistics Planning and Optimization

mymotion.de GmbH & Co. KG / HBPO GmbH

  • MTM planning and actual analyses
  • Optimization and planning of production processes
  • Optimization and planning of workstations based on lean, ergonomic and cost-related aspects
  • Optimization and planning of logistics processes in the plant
Mar 2017 - Feb 2018
1 year

Plausibility Checking and Cost Calculation

Euro Engineering AG / Linde Material Handling GmbH

  • Checking product and tool costs for plausibility
  • Calculating individual parts and assemblies
  • Costing and designing tools and fixtures
  • Determining target costs for procurement
  • Supporting purchasing in supplier selection
Jan 2017 - Feb 2017
2 months

Manufacturing Specialist

Ferchau GmbH / GEA Brewery Systems GmbH

  • Creating costing templates for container fabrication in the pharmaceutical industry
  • REFA time study
  • Time study analysis
  • Creating a module catalog for future cost calculations
  • Optimizing production workflows according to lean principles
Sep 2015 - Nov 2015
3 months

Development Cost Estimator

Witeex GmbH / BMW AG

  • Creating a calculation matrix for development costs
  • Value analysis / cost analysis of test costs, design costs and calculation costs
  • Creating a calculation matrix
Mar 2015 - Dec 2016
1 year 10 months

Spare Parts Cost Estimator / Mechanical Engineering

Emagine GmbH / GROB-WERKE GmbH & Co. KG

  • Creating work plans in SAP
  • Determining costs in SAP
  • Optimizing manufacturing processes to reduce costs
Sep 2014 - Jun 2015
10 months

Instructor

IHK Südthüringen

  • Manufacturing technology in the master craftsman training
Jun 2014 - Sep 2014
4 months

Production Planner and Lean Engineer

Ferchau GmbH / IHI Charging Systems International

  • Planning production for assembly lines and mechanical manufacturing using Lean
  • Evaluating quality complaints and implementing solutions in production
  • Planning and optimizing production processes
  • MTM analyses
  • Layout planning with consideration of the value chain
  • Preparing documents for inquiries (considering variants)
  • Requesting and evaluating quotes (cost-benefit analysis)
  • Creating work instructions
  • Responsible for process testing and approval
Jan 2014 - Jun 2014
6 months

Manufacturing Specialist

Costdata GmbH

  • Consulting services as a manufacturing specialist
  • Supplier workshops on forming technology / mechanical manufacturing
  • Production cost calculations
Feb 2010 - Dec 2015
5 years 11 months

Cost Analyst

MBtech Group GmbH & Co. KGaA / Daimler AG

  • Validating product costs and supplier development costs for prototypes/tools in the passenger car engine sector
  • Value analysis / cost analysis of components, assemblies and development costs
  • Creating costing schemas
  • Evaluating supplier offers
  • Negotiating with suppliers
Oct 2009 - Jan 2010
4 months

Lean Project Manager

AK Feinrohr GmbH

  • Implementing an electronic production board to control manufacturing processes based on Lean
  • Adapting the PPS system
  • Mapping production processes in the PPS system
  • Training employees on using the production board
Jun 2009 - Present
16 years 5 months

Production Planning

Leuthäuser

  • Lean Management
  • Assembly planning
  • Mechanical production planning
  • Logistics planning
  • Cost Engineering
  • Technical procurement
  • Controlling
  • SAP Key User
Sep 2007 - Dec 2008
1 year 4 months

Lean Project Technician (Plant Planning)

Still Wagner GmbH & Co. KG

  • Layout planning
  • Material flow planning
  • Space planning
  • Assembly planning
  • Internal logistics planning
May 2006 - Sep 2007
1 year 5 months

REFA-Industrial-Engineer

IndustrieHansa Consulting & Engineering GmbH

  • Implementation of assembly optimization with a lean focus
  • Layout planning
  • Material flow planning
  • Space planning
  • Mechanical production planning
Aug 2003 - Mar 2005
1 year 8 months

Work Preparation Technician

Weißenberger GmbH & Co. KG

  • Technical procurement
  • Cost calculation
  • Work preparation (work plans)
Jul 2001 - Jun 2003
2 years

Work Preparation Technician

Karl Gerlach GmbH & Co KG

  • Technical procurement
  • Cost calculation
  • Work preparation (work plans)
Nov 1995 - Jun 2001
5 years 8 months

CNC Machinist (Milling)

Karl Gerlach GmbH & Co KG

Mar 1994 - Sep 1995
1 year 7 months

Metalworker

Epple Automation GmbH

Languages

German
Native
English
Elementary

Education

Sep 1997 - Jun 2001

State Vocational School Sonneberg

University of Applied Sciences Entrance Qualification · Mechanical Engineering Technology · Germany

Sep 1990 - Feb 1994

Epple Automation GmbH

Toolmaker · Germany

Sep 1986 - Jun 1990

KJS Oberhof

Secondary School Diploma (10th Grade) · Germany

...and 1 more

Certifications & licenses

MTM - Practitioner Refresher Seminar

MTM - Practitioner Refresher Seminar

MTM - Practitioner Refresher Seminar

4Cost - Parametric Cost Estimation Module aces

MTM - Practitioner Refresher Seminar

MTM - (Methods-Time Measurement) - Term Paper

MTM - Practitioner

MTM - UAS

Megatech - MegaCAD 2D/3D

Vocational and Work Pedagogical Qualification

MTM - Basic System (MTM-1)

Qualification as REFA Technician and REFA Industrial Engineer

Qualification as REFA Process Organizer

Qualification for REFA Basic Certificate

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