Recommended expert

Gottfried Forster

Process Analyst/REFA Consultant

Gottfried Forster
Spaichingen, Germany

Experience

Jan 2025 - Dec 2025
1 year

Production

Automotive Industry

  • Process analyses
  • Cycle times
  • Standard times
  • Productivity improvement measures
  • Multi-machine operation
Jan 2025 - Dec 2025
1 year

Production planning

Drive Shafts

  • Training in production planning with the IPASWIN system
  • Process analyses
  • Process optimization
  • Planned time set-up
  • Standard time calculation
  • Potential analysis
  • Production line balancing
Jan 2025 - Dec 2025
1 year

Production planning

Warehouse Technology

  • Training in production planning with the IPASWIN system
  • Planned time values
  • Planned time formula
  • Regression calculation
Jan 2025 - Dec 2025
1 year

Production

Medical Technology

  • Process analyses
  • Standard times
  • Productivity improvement measures
  • Process optimization
Jan 2024 - Dec 2024
1 year

Machining

Automotive Industry

  • Process analyses
  • Multi-machine operation
  • CNC machining
  • Weak point analysis
  • Creation of an OPL action list
  • Measures and savings potentials
Jan 2024 - Dec 2024
1 year

Logistics

Food Industry

  • REFA multi-moment study
  • potential analysis
  • PDCA action list for productivity improvement and staffing capacity
Jan 2024 - Dec 2024
1 year

Production Planning

Food Industry

  • REFA process analyses
  • productivity improvement
  • process optimization
Jan 2024 - Dec 2024
1 year

Assembly

Defense Industry

  • process analyses
  • review of standard times
  • planning figures
  • weakness analysis
  • creation of an OPL action list
  • savings potentials
Jan 2024 - Dec 2024
1 year

Switch Cabinet

Switchgear

  • process analyses
  • review of standard times
  • planning figures
  • setting up standard time systems
Jan 2023 - Dec 2023
1 year

Machining

Automotive Industry

  • optimization of production lines
  • process analyses
  • cleaning and repair
  • shop floor management
  • coaching of managers and employees
  • production planning and control
  • KPI system
  • OEE productivity improvement
  • workplace optimization
  • personnel planning
Jan 2023 - Dec 2023
1 year

Production

Print & Media

  • REFA process analyses in the area of offset and digital printing
  • Cutting
  • Folding
  • Packing and shipping
  • Warehouse organization
  • Created standard time values and costing metrics
  • Layout and material flow planning
  • Implementing and supporting PDCA measures
  • Organizational structure
  • Job descriptions according to ERA
  • Potential analysis
  • KVP workshop
  • Workstation design and organization
Jan 2023 - Dec 2023
1 year

Assembly

Medical Technology

  • Process analyses
  • Reviewing standard times
  • Planned figures
  • Weakness analysis
  • Creating an OPL action list
  • Savings potential
Jan 2023 - Dec 2023
1 year

Logistics

Food Industry

  • REFA multi-moment study
  • Potential analysis
  • PDCA action list to improve productivity and personnel capacity
Jan 2023 - Dec 2023
1 year

Machining

Space Systems

  • REFA time studies
  • CNC machining center
  • Potential analysis
  • PDCA measures
  • Target vs. actual comparison of standard times
  • Savings potential
Jan 2023 - Dec 2023
1 year

Assembly

Defense Industry

  • Process analyses
  • Reviewing standard times
  • Planned figures
  • Weakness analysis
  • Creating an OPL action list
  • Savings potential
Jan 2023 - Dec 2023
1 year

Electronics Vulcanizing

Switchgear

  • Process analyses
  • Checking standard times
  • Target figures
  • Multi-machine operation
  • Bottleneck analysis
  • Creating an OPL action list
  • Savings potential
Jan 2022 - Dec 2022
1 year

Assembly

Automotive Industry

  • REFA time studies
  • Optimizing one-piece flow workstations
  • KVP measures
  • Checked and updated standard times
Jan 2022 - Dec 2022
1 year

Production

Turned Parts Industry

  • REFA setup time analysis
  • Setup time optimization
  • Measures to increase productivity / optimize machine runtime (OEE)
Jan 2022 - Dec 2022
1 year

Production

Print & Media

  • REFA process analyses in offset and digital printing
  • Cutting
  • Folding
  • Packaging and shipping
  • Warehouse organization
  • Created standard time values and calculation metrics
  • Layout and material flow planning
  • Implemented and supported PDCA measures
  • Organizational structure
  • Job descriptions according to ERA
  • Potential analysis
  • KVP workshop
  • Workstation design and organization
Jan 2022 - Dec 2022
1 year

Production

Filter Technology

  • REFA time studies
  • Checking and updating standard times
  • Potential analysis
  • PDCA measures for productivity improvement and cost reduction
  • Planned vs actual comparison of planning data
  • Production data management
Jan 2022 - Dec 2022
1 year

Mechanical Machining

Medical Technology

  • REFA time studies
  • Check and update standard times
  • Compare planned vs actual data
  • Production data management
  • Goal: Planning reliability
Jan 2022 - Dec 2022
1 year

Assembly

Medical Technology

  • REFA time studies
  • Check and update standard times
  • Potential analysis
  • PDCA measures to increase productivity and reduce costs
  • Planning reliability
Jan 2022 - Dec 2022
1 year

Production

Medical Technology

  • REFA time studies
  • Bending
  • Welding
  • Wire basket manufacturing
  • Potential analyses
  • List of PDCA measures for productivity improvement
Jan 2022 - Dec 2022
1 year

Baking Line

Food Industry

  • REFA multi-moment study
  • Potential analysis
  • List of PDCA measures for productivity improvement
Jan 2022 - Dec 2022
1 year

Bakery Production

Food Industry

  • REFA multi-moment study
  • Potential analysis
  • List of PDCA measures for productivity improvement and personnel capacity
  • Equipment maintenance
Jan 2021 - Dec 2021
1 year

Machining

Automotive Industry

  • Reviewing and updating standard times
Jan 2021 - Dec 2021
1 year

Assembly

Automotive Industry

  • Reviewing assembly processes and standard times
  • Potential analysis
  • Continuous improvement projects
Jan 2021 - Dec 2021
1 year

Assembly

Electronics

  • REFA time studies
  • Final assembly
  • Further development of plan time structure
  • Plan time formulas
  • Plan time values
  • New product calculation system
Jan 2021 - Dec 2021
1 year

Assembly

Pumps

  • REFA time studies
  • Reviewing and updating standard times
Jan 2020 - Dec 2020
1 year

Machining

Automotive Industry

  • REFA time studies
  • Multi-machine operation
  • Machining
  • Process optimization
  • Productivity improvement
Jan 2020 - Dec 2020
1 year

Assembly

Automotive Industry

  • REFA time studies
  • time data management
  • time data review and update
Jan 2020 - Dec 2020
1 year

Assembly

Automotive Industry

  • REFA time studies
  • review and update standard times
  • calculation and planning fundamentals
  • process optimization
  • tool optimization
Jan 2020 - Dec 2020
1 year

Assembly

Automotive Industry

  • video analyses
  • review and update standard times
  • video analyses
Jan 2020 - Dec 2020
1 year

Assembly

Electronics

  • REFA time studies
  • final assembly
  • set up a standard time structure
  • standard time formulas
  • standard time values
  • build a costing system
  • continuous improvement projects
Jan 2020 - Dec 2020
1 year

Assembly

Mechanical Engineering

  • REFA time studies
  • productivity improvement measures
  • organizational structures in production
Jan 2019 - Dec 2019
1 year

Assembly

Automotive Industry

  • Potential analysis
  • Process optimization
  • Layout and material flow planning
  • Assembly line balancing
Jan 2019 - Dec 2019
1 year

Series start-up

Automotive Industry

  • Project manager for product launch / ramp-up in battery production
  • Layout and material flow planning
  • Logistics concept
  • Assembly line
Jan 2019 - Dec 2019
1 year

Vulcanizing

Automotive Industry

  • Production data management
  • Checking standard times and work contents
  • Productivity
  • Operating multiple machines
Jan 2019 - Dec 2019
1 year

Assembly / Coating

Pump Systems

  • Process analyses
  • Process optimization
  • Preparation of cost calculation bases
  • REFA time studies
  • Potential analysis
  • Layout and material flow planning
  • Implementation of measures in the packing area
  • Productivity improvement
  • Value-added projects
Jan 2018 - Dec 2018
1 year

Fan Technology

Automotive Industry

  • Process analyses
  • Updating calculation bases and productivity
  • Weakness analysis
  • Process optimization
  • Measures to increase productivity and equipment utilization (OEE)
  • Implementation of measures
Jan 2018 - Dec 2018
1 year

Personnel

Automotive Industry

  • Workspace evaluation according to ERA
  • Checking job classification
  • Expert report
Jan 2018 - Dec 2018
1 year

Electronics / Series Ramp-Up

Aerospace Industry

  • Interim Launch Manager (6 months)
  • Process planning and implementation of new projects through series production
  • Organization and coordination of involved departments up to series readiness
  • Change management
Jan 2018 - Dec 2018
1 year

Lean

Pump Systems

  • Layout and material flow planning - new build -
  • Concept development of organization, org chart, tasks
  • Setting up flow production, process organization, workstation design
  • Concept development for module assembly
Jan 2018 - Dec 2018
1 year

Assembly

Pump Systems

  • Process analysis within the value chain
  • Identifying saving potentials to increase efficiency and productivity
Jan 2017 - Dec 2017
1 year

Machining

Aluminum Industry

  • Coaching in REFA method training
  • TWI (Training Within Industry)
  • Theory and practice
Jan 2017 - Dec 2017
1 year

Packaging

Aluminium-Industrie

  • Layout and material flow planning
  • Implementation of measures
  • TWI Training Within Industry
  • Work methods for productivity improvement
Jan 2017 - Dec 2017
1 year

Packaging / Shipping

Aluminium-Industrie

  • Process analyses in packaging
  • Potential analysis - layout and material flow planning
  • Implementation of measures
  • TWI Training Within Industry
  • Optimized packing performance
Jan 2017 - Dec 2017
1 year

Electronics

Automobilindustrie

  • Concept development for productivity improvement in SMD assembly
  • Final inspection
  • Transport
  • Logistics
  • Optimization of equipment utilization
Jan 2017 - Dec 2017
1 year

Fan Technology

Automobilindustrie

  • Process analyses
  • Production line cycle balancing
  • Weakness analysis
  • Process optimization
  • Measures for productivity improvement and equipment utilization (OEE)
  • Implementation of measures
Jan 2017 - Dec 2017
1 year

Mechanical processing

Automobilindustrie

  • Process analyses
  • Production line cycle balancing
  • Weakness analysis
  • Process optimization
  • Measures for productivity improvement
  • Implementation
Jan 2017 - Dec 2017
1 year

SMD placement

Automotive industry

  • Process analyses
  • Component picking
  • SMD and conventional placement
  • Optimization of travel routes for SMD placement
  • Setup time optimization
  • Final inspection
  • Visual inspection
  • Operating multiple machines
  • Weakness analysis
  • Capacity planning for personnel
Jan 2017 - Dec 2017
1 year

Turbo housing

Automotive industry

  • Process analyses
  • Production line pacing
  • Weakness analysis
  • Process optimization
  • Measures to improve productivity and equipment utilization (OEE)
  • Implementation of measures
  • Shopfloor management
Jan 2017 - Dec 2017
1 year

Welding line

Wire basket systems

  • Process analyses
  • Weakness analysis
  • Process optimization
  • Measures to improve productivity and equipment utilization (OEE)
  • Implementation of measures
Jan 2017 - Dec 2017
1 year

Logistics

Cosmetics, pharmaceuticals, food, technical products

  • Layout and material flow planning
  • FIFO storage planning
  • Concept development for implementing measures
Jan 2017 - Dec 2017
1 year

Base line

Furniture industry

  • Process analyses
  • Determination of planned time values
  • Weakness analysis
  • Measures to improve productivity
Jan 2017 - Dec 2017
1 year

Shipping

Furniture Industry

  • Process analyses
  • Determination of new standard time values
  • Work method and work system description
  • Potential analysis – layout and material flow planning
Jan 2017 - Dec 2017
1 year

Anodizing

Surface Finishing

  • Process and cost analyses for producing the carrier variants
  • Created costing concept
Jan 2016 - Dec 2016
1 year

Automatic Packaging Stations

Aluminum Industry

  • Process analysis – shift observations
  • Error analysis on the automatic packaging stations
  • Concept development to increase productivity
Jan 2016 - Dec 2016
1 year

Manufacturing

Aluminum Industry

  • REFA training
  • TWI Training Within Industry – identifying value and waste
  • Saving potentials
  • Implementation of measures
Jan 2016 - Dec 2016
1 year

Packing Station

Aluminum Industry

  • Process analyses at the packing station
  • Saving potentials – implementation of measures, TWI Training Within Industry
  • Identifying value and waste
  • Optimized packing performance
Jan 2016 - Dec 2016
1 year

Electronics / Logistics

Automotive industry

  • Workplace evaluation according to ERA
  • Review of job classification
  • Expert reports
Jan 2016 - Dec 2016
1 year

Transmission production

Automotive industry

  • Multimoment analyses to determine time allowance rates
  • Process and setup time analyses
  • Material flow and layout planning
  • Shop floor management
  • Staff planning
  • Coaching employees
  • Multi-machine operation
Jan 2016 - Dec 2016
1 year

Logistics

Automotive industry

  • Process analyses
  • Determination of staffing requirements
  • Concept for productivity improvement
Jan 2016 - Dec 2016
1 year

Assembly

Automotive industry

  • Process analyses
  • Determination of standard times
  • Measures for process optimization
  • Savings potentials
  • Productivity improvement (Poland plant)
Jan 2016 - Dec 2016
1 year

Assembly

Automotive industry

  • Process analyses
  • Process optimization of manufacturing cells
  • LEA management
  • Shop floor management
Jan 2016 - Dec 2016
1 year

Assembly

Automotive industry

  • Process analyses
  • Determination of cycle times for production lines
  • Creation of cycle time schedules
Jan 2016 - Dec 2016
1 year

Assembly

Automotive industry

  • Process analyses on production lines
  • Station balancing
  • Optimized material logistics
  • Workflow organization
  • Workplace design
Jan 2016 - Dec 2016
1 year

Prototype construction

Automotive industry

  • Process analyses
  • Tube manufacturing
  • Deep drawing
  • Setup time optimization
Jan 2016 - Dec 2016
1 year

Deep drawing

Automotive industry

  • Process analyses
  • Assessment of added value
  • Savings potentials
  • Concept for productivity improvement
  • Implementation of measures
  • TWI Training Within Industry - Production -
Jan 2016 - Dec 2016
1 year

Wheel loader

Vehicle construction

  • Process analyses
  • Standard time determination
  • Preparation of calculation bases
Jan 2016 - Dec 2016
1 year

Palletizing and packaging

Cosmetics, pharmaceuticals, food, technical products

  • Process analyses
  • Value-added assessment
  • Savings potential
  • Concept for improving productivity
Jan 2016 - Dec 2016
1 year

Electroplating, powder coating

Surface finishing

  • Process analyses
  • Created calculation sheets for sales
  • Employee coaching
  • Packaging optimization
  • Shipping
Jan 2015 - Dec 2015
1 year

Manufacturing

Aluminium industry

  • Process documentation
  • Production planning
  • System selection for production visualization – Industry 4.0 –
  • Shop floor data collection
  • KPIs
  • KPI evaluation
  • Actions
Jan 2015 - Dec 2015
1 year

Mechanical machining

Automotive industry

  • Interim project: Lean management for mechanical manufacturing
  • Introduction of shop floor management
  • Actions
  • Scheduling
  • Implementation
Jan 2015 - Dec 2015
1 year

Assembly

Automotive industry

  • Assembly line balancing
  • Cycle times
  • Potential analysis
  • Workplace design
  • Actions
  • Implementation
Jan 2015 - Dec 2015
1 year

Assembly

Automotive industry

  • Process analyses
  • Savings potentials
  • Production line cycle times
  • Actions
  • Implementation
Jan 2015 - Dec 2015
1 year

Injection molding

Automotive industry

  • Setup time optimization – injection molding –
  • Potential analysis
  • Workflow organization
  • Planned time modules
Jan 2015 - Dec 2015
1 year

Incoming goods

Wood industry

  • Process analyses
  • Potential analysis
  • Actions
  • Implementation
  • Layout planning
Jan 2015 - Dec 2015
1 year

Packing

Surface finishing

  • Interim project: packing
  • Direct packaging
  • Actions
  • Implementation
  • Coaching of employees
Jan 2015 - Dec 2015
1 year

Packing / Shipping

Surface finishing

  • Process analyses
  • Setup of a planned time system
  • Creation of calculation sheets
  • Variants
  • Preliminary costing
Jan 2015 - Dec 2015
1 year

Organization

Sondermaschinenbau

  • Process analyses
  • Identifying work contents in the invoicing area
  • Shipping
  • Complaints
  • Purchasing
  • Receiving
  • Accounting
Jan 2014 - Dec 2014
1 year

Final Assembly

Automotive Industry

  • Process analyses
  • Savings potentials
  • Actions
  • Implementation
Jan 2014 - Dec 2014
1 year

Final Assembly

Automotive Industry

  • Coaching REFA employees
  • Work methods
  • Savings potentials
  • Productivity
Jan 2014 - Dec 2014
1 year

Fan Technology

Automotive Industry

  • Production data management
  • Process analyses
  • Updating standard times and cost calculation data
Jan 2014 - Dec 2014
1 year

Assembly

Automotive Industry

  • Process analyses
  • Savings potentials
  • Production line balancing
  • Actions
  • Implementation
Jan 2014 - Dec 2014
1 year

Organization

Automotive industry

  • Production planning and control - control center process optimization in production planning and
Jan 2014 - Dec 2014
1 year

Assembly

Office furniture

  • Process analyses
  • Standard time determination
  • Savings potentials
  • Measures
  • Implementation
  • Layout and material flow planning
  • Workplace design
Jan 2014 - Dec 2014
1 year

Visual inspection

Turned parts

  • Process analyses
  • Savings potentials
  • Layout and material flow planning
  • Measures
  • Implementation
Jan 2014 - Dec 2014
1 year

Assembly

Lighting technology

  • Process analyses
  • Standard time systems
  • Calculation basics
  • Standard time calculation
Jan 2014 - Dec 2014
1 year

Production

Lighting technology

  • Process analyses
  • Standard time determination
  • Cycle times
  • Savings potentials
  • Measures
  • Implementation
  • Introduction of standard time system
Jan 2014 - Dec 2014
1 year

Final Assembly

Lüfter Technik

  • Process analyses
  • Standard time determination
  • Savings potential
  • Measures
  • Implementation
Jan 2014 - Dec 2014
1 year

Final Assembly

Medizintechnik

  • Process analyses
  • Workspace design
  • Layout and material flow planning
  • Coaching of REFA staff
Jan 2014 - Dec 2014
1 year

Production

Schaltertechnik

  • Process analyses
  • Standard time determination
  • Cycle times
  • Savings potential
  • Measures
  • Implementation
Jan 2014 - Dec 2014
1 year

Mechanical Machining

Sondermaschinenbau

  • Interim project: Production management
  • Mechanical production
  • Savings potential
Jan 2013 - Dec 2013
1 year

Assembly

Automobilindustrie

  • Process analyses
  • Standard time determination
  • Savings potential
  • Measures
  • Implementation
Jan 2013 - Dec 2013
1 year

Assembly / Mechanical Processing

Automotive Industry

  • Process analysis
  • Standard time determination
  • Savings potential
  • Production line cycle time
  • Actions
  • Implementation
  • SMD assembly
  • Power setup
Jan 2013 - Dec 2013
1 year

Surface Finishing

Automotive Industry

  • Process analysis
  • Standard time determination
  • Cost comparisons with competitors
Jan 2013 - Dec 2013
1 year

Assembly Line

Fluid Technology

  • Process analysis
  • Standard time determination
  • Savings potential
  • Actions
  • Implementation
Jan 2013 - Dec 2013
1 year

Drilling Line

Wood Industry

  • Process analysis
  • Standard time determination
  • Cycle times
  • Savings potential
  • Actions
  • Implementation
  • Piece rate / machine usage remuneration
Jan 2013 - Dec 2013
1 year

Powder Coating

Surface Finishing

  • Process cost determination
  • Savings potential
Jan 2013 - Dec 2013
1 year

Mechanical processing

Custom machine manufacturing

  • Interim project: production management
  • Mechanical production
Jan 2012 - Dec 2012
1 year

Turned parts

Automotive industry

  • Bottleneck analysis
  • Optimizing and line balancing of production lines
  • Utilization rate
  • TPM shifts
  • Cost-saving potentials
Jan 2012 - Dec 2012
1 year

Assembly

Automotive industry

  • Bottleneck analysis
  • Measures for process optimization
  • Implementation
Jan 2012 - Dec 2012
1 year

Assembly

Automotive industry

  • Optimization of production lines
  • Cycle time adjustment
  • Capacity calculation
  • TPM shifts
  • Cost-saving potentials
  • Measures
  • Implementation
Jan 2012 - Dec 2012
1 year

Assembly

Wire basket systems

  • Process analyses in the welding lines
  • Final assembly
  • Final inspection
  • Production data management
Jan 2012 - Dec 2012
1 year

Door Line

Wood Industry

  • Process analyses
  • Determination of standard times
  • Cycle time scheduling
  • Layout and material flow planning
  • Workplace design
Jan 2012 - Dec 2012
1 year

Production

Lighting Technology

  • Introduction of planned time systems for standard time determination
  • Preliminary costing
  • Production data management
  • Setup time optimization
Jan 2012 - Dec 2012
1 year

Final Assembly, Warehouse, Shipping

Musical Instruments

  • Process optimization
  • Workflow organization
  • Organizational structure
  • Layout and material flow planning
  • Production planning and control
  • Setup of assembly line
Jan 2011 - Dec 2011
1 year

Paint Technology

Automotive Industry

  • Production data management
  • Layout and material flow planning
  • Identification of savings potentials
  • Implementation of measures
  • Cycle time scheduling of flow production
  • Process optimization
Jan 2011 - Dec 2011
1 year

Fan Technology

Automotive Industry

  • As-is analysis
  • Plant comparison of national and international sites - standard times -
Jan 2011 - Dec 2011
1 year

Mechanical processing

Automotive industry

  • Production data management
  • Final assembly
  • Shipping
  • Order picking
  • Weakness analysis
  • Improvement proposals
  • Savings potential
  • Process optimization
Jan 2011 - Dec 2011
1 year

Assembly

Automotive industry

  • As-is analysis
  • Determination of standard times
  • Savings potential
Jan 2011 - Dec 2011
1 year

Assembly

Automotive industry

  • Process analyses
  • Determination of standard times
  • Savings potential
  • Production line takt time
  • Measures
  • Implementation
  • SMD assembly
  • Power setup
Jan 2011 - Dec 2011
1 year

Assembly

Automotive industry

  • Process analyses
  • Determination of standard times
  • Savings potential
  • Measures
  • Implementation
Jan 2011 - Dec 2011
1 year

Organization

Automotive industry

  • Production planning and control
Jan 2011 - Dec 2011
1 year

Switchgear Technology

Automotive Industry

  • Production data management
  • SMD assembly
  • Setup time optimization
  • Implementation of planned time system
  • Workforce planning
Jan 2011 - Dec 2011
1 year

Injection Molding

Automotive Industry

  • Production data management
  • Setup time optimization in plastic injection molding
  • Setup time optimization workshop
  • Material flow and layout planning
  • Weak point analysis
  • Measures for process optimization
  • Implementation
Jan 2011 - Dec 2011
1 year

Injection Molding

Automotive Industry

  • Master data in the ERP system
  • Order processing
  • Production planning and control
  • Pre- and post-calculation
Jan 2011 - Dec 2011
1 year

Organization

Wood Industry

  • Production data management
  • Final assembly
  • Order picking
  • Weak point analysis
  • Improvement suggestions
  • Process optimization
Jan 2011 - Dec 2011
1 year

Final Assembly

Medical Technology

  • Final assembly cycle time
  • Workplace design
  • Workforce planning
Jan 2011 - Dec 2011
1 year

Final Assembly

Music Industry

  • Production data management
  • Identifying savings potential
  • Material flow and layout planning
  • Bottleneck analysis
  • Measures for process optimization
  • Implementation
Jan 2010 - Dec 2010
1 year

Coating

Automotive Industry

  • Production data management
  • Layout and material flow planning
  • Identifying savings potential
  • Implementing measures
  • Process optimization
Jan 2010 - Dec 2010
1 year
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Wire Basket Systems

  • Production data management
  • Process optimization
  • Balancing cycle times in flow production

Languages

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English
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