Nils Novak

Project Manager

Munich, Germany

Experience

Apr 2024 - Dec 2025
9 months
Germany

Project Manager

Präzisionsmaschinenbau

  • Cross-functional project leadership
  • Coordination of individual projects and activities from R&D, engineering, production
  • Objective: Increase first pass yields and reduce quality costs
  • Conducting internal audits (ISO 9001)
  • Training in quality methods and coaching on application
  • Action tracking
  • Reporting to management
  • Skills: Change Management, Lean Six Sigma, Quality Assurance
Jun 2022 - Dec 2023
1 year 7 months

Project Manager

Pharma

  • Mapping core processes in engineering/compliance
  • Developing and evaluating organizational alternatives
  • Preparing implementation
  • Documenting meetings with departments
  • Action tracking
  • Reporting to management
  • Skills: Change Management, Lean Six Sigma, Quality Assurance, GMP
Jan 2021 - May 2022
5 months
Germany

Project Manager

Elektronikhersteller

  • Capacity expansion through efficiency improvements
  • Reducing backlog of repair orders
  • Further development of structures and processes in service
  • Identifying improvement measures
  • Developing meaningful KPIs for the area
  • Reporting to management
  • Skills: Agile Methods, Lean Management, Change Management
Mar 2021 - Dec 2021
10 months
Germany

(Sub-)Project Manager

Wirtschaftsprüfungsgesellschaft

  • Developing customer-specific lean concepts
  • Implementing lean process improvements
  • Identifying efficiency potential in core processes
  • Performance improvement in support processes (HR, IT, etc.)
  • Coaching project managers
  • Reporting to management
  • Skills: Lean, Agile Methods, Change Management
Aug 2019 - Dec 2020
5 months
Austria

Project Manager

Hersteller von Präzisionsteilen

  • Developing a customer-specific training program
  • Conducting trainings on Agile Methods/Lean Six Sigma
  • Identifying efficiency improvement projects
  • Coaching project managers
  • Reporting to management
  • Skills: Agile Methods, Lean Six Sigma, Change Management
Apr 2019 - Aug 2019
5 months
Germany

Project Manager

Elektronikhersteller

  • Interim leadership of the department
  • Designing and managing the expansion of the workshop area
  • Reducing backlog of repair orders
  • Establishing structures and processes in service
  • Identifying efficiency improvement measures
  • Reporting to management
  • Skills: Agile Methods, Lean Management, Change Management
Sep 2018 - Jun 2019
10 months
Germany

Project Manager

Baustoffe

  • Establishing a group-wide system to improve equipment availability
  • Facilitating workshops
  • Improving the data basis for problem identification
  • Initiating improvement measures
  • Coaching leaders
  • Skills: Lean Six Sigma, Change Management, Total Productive Management
May 2018 - Jul 2018
3 months
Germany

Project Manager

Elektrotechnik

  • Evaluating critical processes regarding necessary investments
  • Experimental design for systematic improvement of manufacturing parameters
  • Developing improvement measures
  • Developing quality assurance systems for new quality requirements together with QA (ISO 9001)
  • Facilitating workshops
  • Coordinating various project teams
  • Presenting to management
  • Skills: Lean Six Sigma, Change Management, Quality Management
Sep 2017 - Apr 2018
8 months
Germany

Project Manager

Medizintechnik

  • Further development of lean, operational excellence & shopfloor management
  • Process optimization as part of a zero defect strategy together with quality assurance and quality management (ISO 13485)
  • Facilitating workshops
  • Coaching leaders
  • Developing improvement measures
  • Presenting to management
  • Skills: Lean, Lean Six Sigma, Change Management, Quality Management
May 2017 - Jul 2017
3 months
Switzerland

Project Manager

Finanzdienstleistung

  • Cost reduction through process improvements
  • Selecting relevant processes
  • Facilitating workshops
  • Creating value stream maps for core processes
  • Developing improvement measures
  • Defining target processes
  • Presenting to management
  • Skills: Lean Six Sigma, Change Management
Mar 2016 - Feb 2017
1 year
Germany

Project Manager

Chemie

  • Conducting risk analyses for product launches
  • Facilitating interdisciplinary workshops with involved departments
  • Documenting and tracking action lists
  • Further development of risk management approaches
  • Responsibility for systematic consistency of analyses
  • Preparing documentation
  • Skills: Lean Six Sigma, Change Management, Risk Management, FMEA
Sep 2015 - Feb 2017
1 year 6 months
Germany

Project Manager

Pharma

  • Conducting risk analyses for production processes
  • Preparing and facilitating FMEA workshops
  • Documenting meetings with departments
  • Action tracking
  • Responsibility for systematic consistency of analyses
  • Preparing documentation in APIS
  • Further development of risk management approaches
  • Skills: Lean Six Sigma, Change Management, FMEA, Quality Assurance, GMP, ICH Q9, APIS
Apr 2015 - Sep 2015
6 months
Austria

Project Manager

Verpackungsmittelhersteller

  • Developing a customized operational excellence concept
  • Training Green and Black Belts
  • Trainings on Lean, DMAIC, Change Management
  • Coaching trained Green and Black Belts
  • Executing improvement projects
  • Responsibility for the overall initiative and reporting to management
  • Skills: Lean Six Sigma, Change Management, Minitab
Mar 2015 - Sep 2015
7 months
Germany

Project Manager

Biopharma

  • Accelerating lead times in quality assurance and compliance
  • Improving processes
  • Action tracking
  • Optimizing resource allocation
  • Change management and supporting change
  • Ongoing reporting and liaison with management
  • Skills: Lean Six Sigma, Change Management, Quality Assurance, GMP
Jun 2013 - Dec 2015
1 year 7 months
Germany

Project Manager

Pharma

  • Conducting risk analyses for production processes
  • Preparing and facilitating FMEA workshops
  • Documenting meetings with departments
  • Action tracking
  • Responsibility for systematic consistency of analyses
  • Preparing documentation in APIS
  • Skills: Lean Six Sigma, Change Management, FMEA, Quality Assurance, GMP, ICH Q9, APIS
Sep 2012 - Apr 2013
8 months
Austria

Project Manager

Biopharma

  • Creating value stream maps for core processes
  • Developing improvement measures
  • Defining target processes
  • Facilitating workshops
  • Action tracking
  • Skills: Lean Six Sigma, Change Management, FMEA
Mar 2011 - Jun 2011
4 months
Germany

Team Leader

Versicherung

  • Process optimization in claims processing
  • Improving turnaround times
  • Cost reduction and rationalization
  • Conducting Kaizen workshops
  • Facilitating team meetings
  • Change Management
  • Reporting to the board
  • Skills: Lean Six Sigma, Change Management
Jun 2010 - Dec 2011
1 year 7 months
Austria

Project Manager

Maschinen- und Anlagenbau (Kunststoff Spritzguss)

  • Defining the approach for implementation
  • Training Green and Black Belts
  • Trainings on DMAIC, advanced statistics, DoE, Change Management
  • Executing improvement projects/coaching trained belts
  • Responsibility for the overall initiative and reporting to management
  • Skills: Lean Six Sigma, Change Management, Minitab
Mar 2010 - Jun 2012
2 years 4 months
Germany

Project Manager

Getränke

  • Defining the approach for implementation
  • Training Green and Black Belts
  • Trainings on DMAIC, advanced statistics and DFSS, Change Management
  • Executing improvement projects/coaching trained belts
  • Responsibility for the overall initiative and reporting to management
  • Skills: Lean Six Sigma, Change Management, Minitab
Jan 2003 - Dec 2025
22 years

Consultant for Operational Excellence and Change Management

Selbständig

  • Medical technology: Interim lean management. Introduction and further development of shopfloor management in >10 production and logistics areas, zero defect, quality assurance (ISO 13485), and SOP creation
  • Mechanical engineering: Introduction of Lean Six Sigma/KVP combined with agile methods (developing a customer-specific methodology toolkit)
  • Building materials: Introduction of lean production focused on increasing equipment availability (OEE) across multiple sites
  • Audit firm: Combined lean/agile transformation in the German national subsidiary of a large global audit network
  • Electrical engineering: Evaluation of critical processes, coordination of various project teams, developing improvement measures, further development of quality assurance systems
  • Pharma: Risk management in production. Conducting FMEAs, facilitating workshops, documenting results in APIS, further developing SOPs in quality assurance/risk management (ICH Q9)
Jan 1999 - Dec 2004
4 years

Partner Process Excellence & Logistics

IBB Internationale Betriebsberatung

Jan 1997 - Dec 1999
3 years

CC Operations / Restructuring

Roland Berger Strategy Consultants

Jan 1994 - Dec 1998
3 years

Assistant, Department of Logistics

Universität Stuttgart

Summary

  • 20 years of Operational Excellence with Lean Six Sigma methods
  • 20 years of project leadership/project management
  • 20 years of consulting, training, and coaching
  • Project leadership/project management
  • Change management
  • Coaching
  • Interim management

Languages

German
Native

Education

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Diplom-Ingenieur Mechanical Engineering, Automotive/Logistics · Mechanical Engineering

Certifications & licenses

Master Black Belt Lean Six Sigma