Kai-Uwe Tillmann
Senior Consultant Supplier Quality
Experience
Senior Consultant / Task Force Leader
MitsumiMinebea Electro Motors Malaysia
- Set up and lead a task force to develop the supplier on site
- Determine the current quality status on site
- Evaluate the current results of ongoing actions
- Monitor and support the implementation of corrective actions from field complaints
- Provide process training to the supplier’s staff on site (8-D method, Ishikawa, process documentation)
- Introduce the APQP process, Gemba walks, and LPA audit process
- Optimize the maintenance process, including preventive and predictive maintenance
- Oversee internal VDA 6.3 process audits
- Monitor immediate and corrective actions
- Validate the results of the actions
- Guide the supplier’s teams to achieve mission goals: improve process effectiveness, strengthen production process robustness, enhance complaint handling efficiency, and ensure method competence in PFMEA, 8-D, risk analysis, and problem-solving methodology
- Ensure effectiveness of action implementation
- Restore customer satisfaction and trust in the supplier
- Improve the VDA 6.3 rating from C to A (>90%)
Interim Head of Quality
AAM Manufacturing GmbH Eisenach
- Operational and systemic responsibility for quality management at the entire site
- Responsible for 15 people in the quality department (including the measurement lab and shop floor quality) across three daily shifts
- Main contact for customers Jaguar, VW, PSA, Audi
- Support the process implementation of 90 model variants relocated from the sister plant
- Ensure QMS compliance with IATF 16949 and support the site’s re-certification
2nd Party Auditor
Hoppecke System Technik GmbH
- Prepare and plan the execution of internal audits for the management level at Hoppecke Systemtechnik
- Conduct audits with 18 members of the customer’s management
- Evaluate and document audit results
- Create audit documentation and the final report
Senior Consultant Supplier Quality
Heraeus Precious Metals GmbH & Co. KG
- Analyze the supplier quality management process
- Optimize the SQM process
- Improve the supplier evaluation system
- Ensure the supplier management system complies with IATF 16949
Senior Consultant Supplier Development & Internal Organization
Hoppecke Railsystem GmbH
- Determine the current performance status of critical existing suppliers
- Conduct supplier audits
- Troubleshoot to prevent upcoming line stops
- Identify and define optimization opportunities at critical suppliers
- Analyze the customer’s existing processes for weaknesses in procurement, quality planning, and development
- Eliminate identified weaknesses and define optimization measures for the customer
- Support on-site implementation of actions
- Identify and qualify new suppliers for the customer worldwide
Senior Consultant Supplier Development/Trouble Shooting
Magna Autolaunch Ltd.
- Evaluation of the documentation for the escalation with Bentley and Porsche in the area of sheet metal forming/body parts
- Weakness analysis at the supplier Autolaunch
- Development of a de-escalation concept
- Support of the implementation of measures on site
- Verification of measure success and de-escalation with the involved OEMs
- Successful de-escalation by 2 levels from Level 2 A to 1
Senior Consultant Organizational Development
Fertigungsservice s.r.l.
- Creation of the process landscape (compliant with standards)
- Derivation of the operational organization from the structural organization
- Training on quality-relevant content (FMEA, etc.)
- Support of the implementation and active organizational development on site
- Preparation of initial customer projects
Senior Consultant Organizational Development
Mercer Torgau GmbH & Co. KG
- Recording & documenting current processes along the value chain
- Optimization of recorded processes toward ISO 9001 certification readiness
- Creation of the process landscape (compliant with standards)
- Derivation of the operational organization from the structural organization
- Training on quality-relevant topics (FMEA, etc.)
- Integration of site-specific processes into the Mercer Group environment
Managing Director
Q-Agency for Quality UG
- Building up the company's organizational structure
- Staff selection and management
- Training measures: Quality management, Industrial engineering
Senior Consultant & 2nd Party Auditor Supplier Quality
SMA Solar-Technik GmbH
- Analysis of quality-related processes in the internal ‘Holistic Quality’ project
- Identification of weaknesses and development of improvement measures
- System and process audits according to ISO 9001, VDA 6.3 and IATF 16949 at suppliers in Germany, Europe, and Asia
- Blocking and release of audited suppliers
- Monitoring of measures to address audit findings at battery manufacturers in China
- Definition and monitoring of supplier development measures
Senior Consultant Process Engineering
E-ON Deutschland GmbH
- Capture and assess the current innovation process for product development at the corporate level
- Create the process concept
- Describe the 'Product Development and Innovation' process in terms of effectiveness and efficiency, including interfaces and risk considerations
- Develop the required new documents
- Hand over to the Innovation department
- Support implementation
Head of Supplier Management (Interim) & Senior Consultant Re-certification IATF 16949
Koch Automotive GmbH
- Capture and assess existing supplier quality systems with a gap analysis and action plan
- Develop the staffing plan including resource and budget planning
- Supplier development for two sites
- Prepare for the IATF 16949 re-certification audit
- Implement corrective actions from internal system audits and verify their effectiveness
- Compile the required documentation
Senior Consultant Re-certification IATF 16949
Kindlimann AG
- Capture and assess the quality management system according to ISO 9001 and IATF 16949 at the new site
- Optimize the quality management system for completeness, standards compliance of the process landscape, and documentation
- Prepare for the re-certification audit
- Support and verify the effectiveness of corrective actions from internal system audits
- Compile the required documentation
Senior Consultant & VDA 6.1 Auditor
ALGRO GmbH
- Audit the quality management system according to VDA 6.1 at the Remscheid site
- Create the audit report with advisory recommendations for developing the quality management system according to ISO 9001 and IATF 16949
Senior Consultant Re-certification IATF 16949
Westfalia Automotive GmbH
- Capture and assess the quality management system according to IATF 16949
- Optimize the quality management system toward re-certifiability
- Train employees in quality core tools
- Determine the status to confirm certification level 1
- Prepare for the re-certification audit
- Project termination due to the COVID situation
Quality Management Representative
Grafe Polymer Solutions GmbH
- Record and evaluate the QM system according to IATF 16949
- Optimize the QM system for re-certification
- Train employees on core quality tools
- Determine the QM system status for re-certification
- Plan resources within the QM budget
- Prepare and support the re-certification audit
- Define and oversee corrective actions and check their effectiveness
- Finalize re-certification with a control audit by TÜV Süd
Senior Consultant Automotive Quality per VDA
Kienle & Spies GmbH
- Record and evaluate existing logistics processes according to REFA
- Optimize processes in operational and systemic quality following VDA guidelines (FMEA, Lessons Learned, 8-D, APQP)
- Train the quality team in setting up and applying automotive quality structures and the process-oriented approach
- Introduce and train on VDA core tools (P-FMEA, 8-D, APQP)
- Instruct and train the SQ team on process audits according to VDA 6.3
Senior Consultant Automotive Quality per VDA
ThyssenKrupp Elevator GmbH
- Prepare the Gearless Drives production area for the introduction of automotive quality processes and core tools
- Record, assess, and optimize existing processes
- Train shop floor quality in establishing and applying automotive quality structures
- Introduce and train on VDA core tools (P-FMEA, MSA, MFU)
- Instruct quality assurance on process audits according to VDA 6.3
Senior Consultant & VDA 6.1 Auditor
ALGRO GmbH
- Check certification readiness according to VDA 6.1 at the Remscheid locations
- Evaluate the effectiveness of corrective actions from the readiness assessment audit
- Conduct combined product and process audits according to VW requirements (VDA 6.5, 6.3)
Senior Consultant Quality Improvement/Process Optimization
Fesher Aviation
- Analyze the process landscape with a focus on core processes and the value chain in the production of the first Chinese airliner interior
- Assess the process-oriented approach and the effectiveness of in-process quality processes
- Check compliance with customer-specific process and quality requirements
- Internal quality audit (system, operational and support processes, product audit)
- Develop, implement, and prove the effectiveness of missing quality processes in manufacturing and logistics
- Optimize APQP and implement quality gates throughout the entire value chain
- Train management in holistic process and quality understanding
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Professional Services (3.5 years), Automotive (3 years), Manufacturing (2.5 years), Energy (2 years), Chemical (1 year), and Aerospace and Defense (0.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Quality Assurance (6.5 years), Supply Chain Management (3.5 years), Human Resources (3.5 years), Operations (2.5 years), Procurement (1 year), and Logistics (1 year).
Languages
Certifications & licenses
Process Auditor (3rd Party) VDA 6.3
System Auditor VDA 6.1
System Auditor IATF 16949
REFA Industrial Engineer
REFA Business Economist for Industrial Engineering
REFA Controller for Industrial Engineering
REFA Organizational Developer
Profile
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