Recommended expert

Kai-Uwe Tillmann

Senior Consultant Supplier Quality

Kai-Uwe Tillmann
Gotha, Germany

Experience

Nov 2025 - Jan 2026
3 months
Sungai Petani, Malaysia
On-site

Senior Consultant / Task Force Leader

MitsumiMinebea Electro Motors Malaysia

  • Set up and lead a task force to develop the supplier on site
  • Determine the current quality status on site
  • Evaluate the current results of ongoing actions
  • Monitor and support the implementation of corrective actions from field complaints
  • Provide process training to the supplier’s staff on site (8-D method, Ishikawa, process documentation)
  • Introduce the APQP process, Gemba walks, and LPA audit process
  • Optimize the maintenance process, including preventive and predictive maintenance
  • Oversee internal VDA 6.3 process audits
  • Monitor immediate and corrective actions
  • Validate the results of the actions
  • Guide the supplier’s teams to achieve mission goals: improve process effectiveness, strengthen production process robustness, enhance complaint handling efficiency, and ensure method competence in PFMEA, 8-D, risk analysis, and problem-solving methodology
  • Ensure effectiveness of action implementation
  • Restore customer satisfaction and trust in the supplier
  • Improve the VDA 6.3 rating from C to A (>90%)
Sep 2025 - Nov 2025
3 months
Eisenach, Germany
On-site

Interim Head of Quality

AAM Manufacturing GmbH Eisenach

  • Operational and systemic responsibility for quality management at the entire site
  • Responsible for 15 people in the quality department (including the measurement lab and shop floor quality) across three daily shifts
  • Main contact for customers Jaguar, VW, PSA, Audi
  • Support the process implementation of 90 model variants relocated from the sister plant
  • Ensure QMS compliance with IATF 16949 and support the site’s re-certification
Sep 2025 - Sep 2025
1 month
On-site

2nd Party Auditor

Hoppecke System Technik GmbH

  • Prepare and plan the execution of internal audits for the management level at Hoppecke Systemtechnik
  • Conduct audits with 18 members of the customer’s management
  • Evaluate and document audit results
  • Create audit documentation and the final report
Apr 2024 - Jun 2025
1 year 3 months

Senior Consultant Supplier Quality

Heraeus Precious Metals GmbH & Co. KG

  • Analyze the supplier quality management process
  • Optimize the SQM process
  • Improve the supplier evaluation system
  • Ensure the supplier management system complies with IATF 16949
Apr 2024 - Apr 2025
1 year 1 month

Senior Consultant Supplier Development & Internal Organization

Hoppecke Railsystem GmbH

  • Determine the current performance status of critical existing suppliers
  • Conduct supplier audits
  • Troubleshoot to prevent upcoming line stops
  • Identify and define optimization opportunities at critical suppliers
  • Analyze the customer’s existing processes for weaknesses in procurement, quality planning, and development
  • Eliminate identified weaknesses and define optimization measures for the customer
  • Support on-site implementation of actions
  • Identify and qualify new suppliers for the customer worldwide
Dec 2023 - Jul 2024
8 months

Senior Consultant Supplier Development/Trouble Shooting

Magna Autolaunch Ltd.

  • Evaluation of the documentation for the escalation with Bentley and Porsche in the area of sheet metal forming/body parts
  • Weakness analysis at the supplier Autolaunch
  • Development of a de-escalation concept
  • Support of the implementation of measures on site
  • Verification of measure success and de-escalation with the involved OEMs
  • Successful de-escalation by 2 levels from Level 2 A to 1
Dec 2023 - Feb 2024
3 months
Romania

Senior Consultant Organizational Development

Fertigungsservice s.r.l.

  • Creation of the process landscape (compliant with standards)
  • Derivation of the operational organization from the structural organization
  • Training on quality-relevant content (FMEA, etc.)
  • Support of the implementation and active organizational development on site
  • Preparation of initial customer projects
Sep 2022 - Jul 2023
11 months
Torgau, Germany

Senior Consultant Organizational Development

Mercer Torgau GmbH & Co. KG

  • Recording & documenting current processes along the value chain
  • Optimization of recorded processes toward ISO 9001 certification readiness
  • Creation of the process landscape (compliant with standards)
  • Derivation of the operational organization from the structural organization
  • Training on quality-relevant topics (FMEA, etc.)
  • Integration of site-specific processes into the Mercer Group environment
Aug 2022 - Dec 2025
3 years 5 months
Gotha, Germany

Managing Director

Q-Agency for Quality UG

  • Building up the company's organizational structure
  • Staff selection and management
  • Training measures: Quality management, Industrial engineering
Feb 2022 - Jan 2024
2 years
Kassel, Germany

Senior Consultant & 2nd Party Auditor Supplier Quality

SMA Solar-Technik GmbH

  • Analysis of quality-related processes in the internal ‘Holistic Quality’ project
  • Identification of weaknesses and development of improvement measures
  • System and process audits according to ISO 9001, VDA 6.3 and IATF 16949 at suppliers in Germany, Europe, and Asia
  • Blocking and release of audited suppliers
  • Monitoring of measures to address audit findings at battery manufacturers in China
  • Definition and monitoring of supplier development measures
Nov 2021 - Dec 2021
2 months
Munich, Germany

Senior Consultant Process Engineering

E-ON Deutschland GmbH

  • Capture and assess the current innovation process for product development at the corporate level
  • Create the process concept
  • Describe the 'Product Development and Innovation' process in terms of effectiveness and efficiency, including interfaces and risk considerations
  • Develop the required new documents
  • Hand over to the Innovation department
  • Support implementation
Jun 2021 - Nov 2021
6 months
Eisenach, Germany

Head of Supplier Management (Interim) & Senior Consultant Re-certification IATF 16949

Koch Automotive GmbH

  • Capture and assess existing supplier quality systems with a gap analysis and action plan
  • Develop the staffing plan including resource and budget planning
  • Supplier development for two sites
  • Prepare for the IATF 16949 re-certification audit
  • Implement corrective actions from internal system audits and verify their effectiveness
  • Compile the required documentation
Nov 2020 - Mar 2021
5 months
Tobel-Tägerschen, Switzerland

Senior Consultant Re-certification IATF 16949

Kindlimann AG

  • Capture and assess the quality management system according to ISO 9001 and IATF 16949 at the new site
  • Optimize the quality management system for completeness, standards compliance of the process landscape, and documentation
  • Prepare for the re-certification audit
  • Support and verify the effectiveness of corrective actions from internal system audits
  • Compile the required documentation
Sep 2020 - Mar 2021
7 months
Remscheid, Germany

Senior Consultant & VDA 6.1 Auditor

ALGRO GmbH

  • Audit the quality management system according to VDA 6.1 at the Remscheid site
  • Create the audit report with advisory recommendations for developing the quality management system according to ISO 9001 and IATF 16949
Feb 2020 - Jun 2020
5 months
Rheda-Wiedenbrück, Germany

Senior Consultant Re-certification IATF 16949

Westfalia Automotive GmbH

  • Capture and assess the quality management system according to IATF 16949
  • Optimize the quality management system toward re-certifiability
  • Train employees in quality core tools
  • Determine the status to confirm certification level 1
  • Prepare for the re-certification audit
  • Project termination due to the COVID situation
Jan 2020 - Aug 2020
8 months
Blankenhain, Germany

Quality Management Representative

Grafe Polymer Solutions GmbH

  • Record and evaluate the QM system according to IATF 16949
  • Optimize the QM system for re-certification
  • Train employees on core quality tools
  • Determine the QM system status for re-certification
  • Plan resources within the QM budget
  • Prepare and support the re-certification audit
  • Define and oversee corrective actions and check their effectiveness
  • Finalize re-certification with a control audit by TÜV Süd
Mar 2019 - Oct 2019
8 months
Sachsenheim, Germany

Senior Consultant Automotive Quality per VDA

Kienle & Spies GmbH

  • Record and evaluate existing logistics processes according to REFA
  • Optimize processes in operational and systemic quality following VDA guidelines (FMEA, Lessons Learned, 8-D, APQP)
  • Train the quality team in setting up and applying automotive quality structures and the process-oriented approach
  • Introduce and train on VDA core tools (P-FMEA, 8-D, APQP)
  • Instruct and train the SQ team on process audits according to VDA 6.3
Sep 2018 - Nov 2018
3 months
Neuhausen, Germany

Senior Consultant Automotive Quality per VDA

ThyssenKrupp Elevator GmbH

  • Prepare the Gearless Drives production area for the introduction of automotive quality processes and core tools
  • Record, assess, and optimize existing processes
  • Train shop floor quality in establishing and applying automotive quality structures
  • Introduce and train on VDA core tools (P-FMEA, MSA, MFU)
  • Instruct quality assurance on process audits according to VDA 6.3
Aug 2018 - Aug 2018
1 month
Remscheid, Germany

Senior Consultant & VDA 6.1 Auditor

ALGRO GmbH

  • Check certification readiness according to VDA 6.1 at the Remscheid locations
  • Evaluate the effectiveness of corrective actions from the readiness assessment audit
  • Conduct combined product and process audits according to VW requirements (VDA 6.5, 6.3)
Apr 2018 - Aug 2018
5 months
Zhenjiang, China

Senior Consultant Quality Improvement/Process Optimization

Fesher Aviation

  • Analyze the process landscape with a focus on core processes and the value chain in the production of the first Chinese airliner interior
  • Assess the process-oriented approach and the effectiveness of in-process quality processes
  • Check compliance with customer-specific process and quality requirements
  • Internal quality audit (system, operational and support processes, product audit)
  • Develop, implement, and prove the effectiveness of missing quality processes in manufacturing and logistics
  • Optimize APQP and implement quality gates throughout the entire value chain
  • Train management in holistic process and quality understanding

Industries Experience

See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.

Experienced in Professional Services (3.5 years), Automotive (3 years), Manufacturing (2.5 years), Energy (2 years), Chemical (1 year), and Aerospace and Defense (0.5 years).

Professional Services
Automotive
Manufacturing
Energy
Chemical
Aerospace and Defense

Business Areas Experience

The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.

Experienced in Quality Assurance (6.5 years), Supply Chain Management (3.5 years), Human Resources (3.5 years), Operations (2.5 years), Procurement (1 year), and Logistics (1 year).

Quality Assurance
Supply Chain Management
Human Resources
Operations
Procurement
Logistics

Languages

German
Native

Certifications & licenses

Process Auditor (3rd Party) VDA 6.3

System Auditor VDA 6.1

System Auditor IATF 16949

REFA Industrial Engineer

REFA Business Economist for Industrial Engineering

REFA Controller for Industrial Engineering

REFA Organizational Developer

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Kai-Uwe based?

Kai-Uwe is based in Gotha, Germany.

What languages does Kai-Uwe speak?

Kai-Uwe speaks the following languages: German (Native).

How many years of experience does Kai-Uwe have?

Kai-Uwe has at least 7 years of experience. During this time, Kai-Uwe has worked in at least 16 different roles and for 19 different companies. The average length of individual experience is 4 months. Note that Kai-Uwe may not have shared all experience and actually has more experience.

What roles would Kai-Uwe be best suited for?

Based on recent experience, Kai-Uwe would be well-suited for roles such as: Senior Consultant / Task Force Leader, Interim Head of Quality, 2nd Party Auditor.

What is Kai-Uwe's latest experience?

Kai-Uwe's most recent position is Senior Consultant / Task Force Leader at MitsumiMinebea Electro Motors Malaysia.

What companies has Kai-Uwe worked for in recent years?

In recent years, Kai-Uwe has worked for MitsumiMinebea Electro Motors Malaysia, AAM Manufacturing GmbH Eisenach, Hoppecke System Technik GmbH, Heraeus Precious Metals GmbH & Co. KG, and Hoppecke Railsystem GmbH.

Which industries is Kai-Uwe most experienced in?

Kai-Uwe is most experienced in industries like Professional Services, Automotive, and Manufacturing. Kai-Uwe also has some experience in Energy, Chemical, and Aerospace and Defense.

Which business areas is Kai-Uwe most experienced in?

Kai-Uwe is most experienced in business areas like Quality Assurance (QA), Supply Chain Management, and Human Resources (HR). Kai-Uwe also has some experience in Operations, Procurement and Purchasing, and Logistics.

Which industries has Kai-Uwe worked in recently?

Kai-Uwe has recently worked in industries like Professional Services, Energy, and Automotive.

Which business areas has Kai-Uwe worked in recently?

Kai-Uwe has recently worked in business areas like Quality Assurance (QA), Supply Chain Management, and Human Resources (HR).

Does Kai-Uwe have any certificates?

Kai-Uwe has 7 certificates. Among them, these include: Process Auditor (3rd Party) VDA 6.3, System Auditor VDA 6.1, and System Auditor IATF 16949.

What is the availability of Kai-Uwe?

Kai-Uwe is immediately available for suitable projects.

What is the rate of Kai-Uwe?

Kai-Uwe's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Kai-Uwe?

To hire Kai-Uwe, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

1000
750
500
250
Market avg: 710-870 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.