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Krzysztof Kubiesa

Plant Manager

Krzysztof Kubiesa
Penkun, Germany

Experience

Feb 2024 - Dec 2024
11 months
Rehburg-Loccum, Germany

Plant Manager

Bayrak Automotive

  • Overall responsibility for managing the site, including full P&L, rubber parts, injection molding and assembly
  • Process optimization: analysis and optimization of production and logistics processes with a lean management culture
  • Strategic planning: developing and implementing appropriate strategies to grow the site and meet company goals
  • Team leadership (230 employees) for production, toolmaking, engineering, quality, maintenance, HR, logistics, and purchasing
  • Achievements:
  • Backlog reduction from €2M to €0.4M within 3 months
  • Scrap rate of critical parts reduced from 20% to 5% within 2 months
  • 5S pilot plant build-up from 20% to 80% within 1.5 months
Jul 2023 - Nov 2023
5 months
Wörth am Rhein, Germany

Plant Manager

PSC Automotive

  • Overall responsibility for the site's business management, including full P&L, plastic parts, injection molding and assembly
  • Process optimization: further development of the lean management culture by analyzing and optimizing production and logistics processes to improve efficiency and quality
  • Strategic planning: developing and implementing appropriate strategies to grow the site and achieve company goals
  • Team leadership (80+ employees) for production, toolmaking, HR, logistics, quality, maintenance, finance, and purchasing
  • Achievements:
  • Increased overdue maintenance repairs from 40% to 70% within 2 months
  • Reduced scrap rate of critical purchased parts from 30% to 10% within 2 months
  • Reduced customer downtime to zero, effective immediately
Jan 2009 - Jun 2023
14 years 6 months

Deputy Plant Manager, Production Manager, Engineering, Quality and Launch Manager

automotive EUROPA+

  • Clients: MAGNA, GESTAMP, HÖRMANN, AUTOLIV, SAS, SMP, REHAU...
  • Production areas: plastic/rubber injection molding; metal processing: laser cutting, bending, milling, stamping, tube bending, straightening, welding and assembly
  • Interior module assembly: cockpits, door panels, center consoles, steering wheels, front ends, air vents; autonomous driving cameras
  • Responsibilities:
  • Implementing and optimizing processes and workflows
  • Ensuring on-time quality deliveries
  • Coordination and cross-department alignment during ramp-up phases
  • Bottleneck management in production, logistics, maintenance, and quality
  • Backlog reduction, productivity stabilization, scrap reduction, complaint minimization
  • Achievements:
  • Reduced welding shop scrap rate from 15% to 5% within 3 months
  • Increased welding shop productivity from 60% to 80% within 3 months
  • Backlog reduction in prototype steering wheel deliveries from 100 pcs to 0 within 3 months
May 2008 - Nov 2008
7 months
Kędzierzyn-Koźle, Poland

Chief Operating Officer

NTP Automotive

  • Managing 6 plants: 3 light metal foundries, metal processing, injection molding machine manufacturing, and electroplating
  • Process optimization: analysis and optimization of production and logistics processes to improve efficiency and quality
  • Strategic planning: developing and implementing strategies to achieve company goals and drive continuous improvement
  • Team leadership (400 employees): leading central departments of engineering, quality, and maintenance
Jan 2006 - Apr 2008
2 years 4 months
Gorzów Wielkopolski, Poland

Internal Plant Manager

Faurecia

  • Overall responsibility for the business unit's financial management
  • Process optimization: implementing and following lean management and KPI targets, as well as optimized quality and maintenance management
  • Strategic planning: developing and implementing strategies to achieve company goals
  • Team leadership (130-200 employees) for production (assembly of door panels and instrument panels with laminating, foaming, laser processing), quality, maintenance, engineering, and administration
  • Achievements:
  • Reduced production, maintenance, and overhead costs by 15% annually
  • Continuous boosts in productivity and quality
Jan 2001 - Dec 2005
5 years
Gorzów Wielkopolski, Poland

Director of Quality

Volkswagen BN

  • Leading the QM department; wiring harness production and assembly
  • Implementing and maintaining QM systems according to current certification standards
  • Quality control of processes and products in manufacturing
  • Preparing, conducting and evaluating internal and external audits
  • Staff management (120 employees)
Dec 1993 - Dec 2000
7 years 1 month
Gorzów Wielkopolski, Poland

Supplier Manager

Volkswagen BN

  • Staff management (11 employees): overseeing incoming goods inspection and supplier management

Industries Experience

See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.

Experienced in Automotive (30.5 years) and Manufacturing (16 years).

Automotive
Manufacturing

Business Areas Experience

The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.

Experienced in Quality Assurance (22.5 years), Operations (18.5 years), Production (18.5 years), Supply Chain Management (8 years), and Procurement (7 years).

Quality Assurance
Operations
Production
Supply Chain Management
Procurement

Skills

  • Goal Orientation, Goal Achievement, Goal Management
  • Zero-defect Strategy, Operational Excellence
  • Strong Leadership, Motivation, Decision-making And Problem-solving Skills
  • Solid Knowledge Of Lean Manufacturing And Operational Production Control
  • Strong Entrepreneurial Thinking With Experience Managing Budgets, Metrics, Lean, Tpm, Tqm, And Kvp
  • Strategic Thinking Combined With A Hands-on Approach And A Drive To Make Things Happen
  • Experience In A Unionized Environment

Languages

German
Advanced
English
Advanced
Polish
Advanced
Slovak
Advanced
Russian
Intermediate
...and 2 more

Education

Polytechnic University

Diploma in Mechanical Engineering · Mechanics · Czech Republic

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Krzysztof based?

Krzysztof is based in Penkun, Germany.

What languages does Krzysztof speak?

Krzysztof speaks the following languages: German (Advanced), English (Advanced), Polish (Advanced), Slovak (Advanced), Russian (Intermediate), Czech (Elementary), Spanish (Elementary).

How many years of experience does Krzysztof have?

Krzysztof has at least 31 years of experience. During this time, Krzysztof has worked in at least 6 different roles and for 6 different companies. The average length of individual experience is 4 years and 4 months. Note that Krzysztof may not have shared all experience and actually has more experience.

What roles would Krzysztof be best suited for?

Based on recent experience, Krzysztof would be well-suited for roles such as: Plant Manager, Deputy Plant Manager, Production Manager, Engineering, Quality and Launch Manager, Chief Operating Officer.

What is Krzysztof's latest experience?

Krzysztof's most recent position is Plant Manager at Bayrak Automotive.

What companies has Krzysztof worked for in recent years?

In recent years, Krzysztof has worked for Bayrak Automotive, PSC Automotive, and automotive EUROPA+.

Which industries is Krzysztof most experienced in?

Krzysztof is most experienced in industries like Automotive and Manufacturing.

Which business areas is Krzysztof most experienced in?

Krzysztof is most experienced in business areas like Quality Assurance (QA), Operations, and Production/Manufacturing. Krzysztof also has some experience in Supply Chain Management and Procurement and Purchasing.

Which industries has Krzysztof worked in recently?

Krzysztof has recently worked in industries like Automotive and Manufacturing.

Which business areas has Krzysztof worked in recently?

Krzysztof has recently worked in business areas like Operations, Production/Manufacturing, and Quality Assurance (QA).

What is Krzysztof's education?

Krzysztof holds a Bachelor in Mechanics from Polytechnic University.

What is the availability of Krzysztof?

Krzysztof is immediately available for suitable projects.

What is the rate of Krzysztof?

Krzysztof's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Krzysztof?

To hire Krzysztof, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

800
600
400
200
Market avg: 630-790 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.