Oliver G. - Productivity improvement "Assembly of hydraulic systems"

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Landshut, Germany

Experience

May 2022 - Jun 2022

2 months

Regensburg, Germany

Productivity improvement "Assembly of hydraulic systems"

HAWE Micro Fluid GmbH

Product family analysis and assembly precedence graph
MTM-UAS time studies
Individual time build-up levels
Optimization measures
Line balancing

Apr 2022 - May 2022

2 months

Wuppertal, Germany

Workshop facilitation "Lessons learned new research building"

Bayer SE

Planning, facilitation and documentation of 3 workshops on lessons learned CapEx project
Analysis of an employee survey

Mar 2022 - May 2022

3 months

Leverkusen, Germany

Workshop facilitation "Lessons learned investment project"

Bayer SE

Planning, facilitation and documentation of 7 workshops on lessons learned CapEx project
Analysis of an employee survey

Mar 2022 - May 2022

3 months

Mainz, Germany

Productivity improvement "Vertical farming / hydroponics"

Stadtgemüse GmbH

MTM-UAS time study for hydroponic tomato cultivation
Time/productivity comparison between hydroponic and conventional methods
Optimization measures to boost productivity

Mar 2022 - Mar 2022

1 month

Dormagen, Germany

Workshop facilitation "Lessons learned (cancelled) investment project"

Bayer SE

Planning, facilitation and documentation of 2 workshops on lessons learned CapEx project
Analysis of an employee survey

Feb 2022 - Feb 2022

1 month

Dormagen, Germany

Workshop facilitation "Lessons learned investment project"

Bayer SE

Planning, facilitation and documentation of 7 workshops on lessons learned CapEx project
Analysis of an employee survey

Jan 2022 - Jan 2022

1 month

Regensburg, Germany

MTM analysis "Assembly of hydraulic lift systems"

HAWE Micro Fluid GmbH

MTM-UAS time studies for assembling two hydraulic lift systems
Training an employee in MTM-UAS

Dec 2021 - Dec 2021

1 month

Berlin, Germany

Guest lecture "Risk management in projects"

Beuth Hochschule Berlin

Basics of risk management
The PRINCE2 risk management approach
Case study

Sep 2021 - Oct 2022

1 year 2 months

Willich, Germany

(Continuation) Project lead lean production implementation

Fraisa GmbH

Project management for lean production rollout
Coaching of production leaders (plant managers, team leaders)
Planning and delivery of leader and staff training on:
Lean basics
Value stream mapping and design
Method training (5S, quick changeover/SMED, workstation optimization, etc.)
Change management: strategy and rollout of stakeholder and communication measures (ADKAR model)
9 implementation workshops in production and logistics

May 2021 - May 2021

1 month

Berlin, Germany

Guest lecture "Production planning and control"

Beuth Hochschule Berlin

May 2021 - May 2021

1 month

Kassel, Germany

Inhouse training "Lean basics and quality management" for team leaders

Gebr. Bode GmbH & Co. KG

Design and delivery of two online inhouse trainings

Apr 2021 - Apr 2021

1 month

Dormagen, Germany

Workshop facilitation "Lessons learned investment project"

Bayer SE

Workshop planning, facilitation and documentation
Analysis of an employee survey

Apr 2021 - Apr 2021

1 month

Landshut, Germany

Guest lecture "Process simulation"

Hochschule Landshut

Mar 2021 - Mar 2021

1 month

Regensburg, Germany

Value stream design

HAWE Micro Fluid GmbH

Lean and value stream basics training
Value stream mapping and design workshop
Layout planning for a production/logistics area
Project planning for implementation

Feb 2021 - Feb 2021

1 month

Regensburg, Germany

MTM analysis "Assembly of a hydraulic module"

HAWE Micro Fluid GmbH

MTM-UAS time study

Jan 2021 - Feb 2021

2 months

Regensburg, Germany

Introduction of digital shopfloor management

HAWE Micro Fluid GmbH (formerly Hoerbiger Micro Fluid GmbH)

Development of a digital shopfloor dashboard
Rollout of a digital dashboard proof-of-concept
Stakeholder and project management

Dec 2020 - Dec 2020

1 month

Berlin, Germany

Guest lecture "Risk management in projects"

Beuth Hochschule Berlin

Basics of risk management
The PRINCE2 risk management approach
Case study

Nov 2020 - Nov 2020

1 month

Landshut, Germany

Guest lecture "Optimization in production and logistics"

Hochschule Landshut

Applications
Overview of software systems
Field notes

Sep 2020 - Dec 2020

4 months

Burghausen, Germany

Change management workshop

Siltronic AG

Workshop preparation for change management
Stakeholder analysis and management
Advising local management on change communication

Jan 2020 - Mar 2020

3 months

Burghausen, Germany

Expert in boosting work productivity

Siltronic AG

Quick check of work productivity
Advice on analysis methods within a productivity project
Recommendations to improve work productivity

Nov 2019 - Nov 2019

1 month

Landshut, Germany

Guest lecture "Optimization in production and logistics"

Hochschule Landshut

Applications
Overview of software systems
Field notes

Sep 2019 - May 2021

1 year 9 months

Willich, Germany

Project lead lean production implementation

Fraisa GmbH

Project management for lean production rollout
Coaching of production leaders (plant managers, team leaders)
Planning and delivery of leader and staff training on:
Lean basics
Value stream mapping and design
Method training (5S, quick changeover/SMED, workstation optimization, etc.)
Value stream and takt time analysis
Change, stakeholder and communication management
12 implementation workshops in production and logistics
8 video trainings to develop multipliers
Employee survey to track lean transformation success

Jun 2019 - Jun 2019

1 month

Landshut, Germany

Guest lecture "Process simulation"

Hochschule Landshut

Oct 2018 - Oct 2018

1 month

Landshut, Germany

Guest lecture "Consulting"

Hochschule Landshut

May 2018 - May 2019

1 year 1 month

Hanau, Germany

Project lead lean production implementation during production ramp-up

Heraeus Sensor Technology GmbH, Emerging Business

Project management for lean production rollout
Value stream mapping and design
Preparation for an internal production system audit
Coaching of production leaders (plant managers, production managers, shift supervisors)
Coaching of the lean champion and stakeholder management
Coaching of the lean manager to continue lean activities, including development toward lean admin
Workshops on 5S, PDCA, value stream design, line balancing, work system design
Redesign of the PDCA process: form redesign, training shift supervisors, supporting PDCA rounds in team dialogue
Introduction of digital shopfloor management and digital team dialogue

May 2018 - May 2018

1 month

Landshut, Germany

Guest lecture "Process simulation"

Hochschule Landshut

Apr 2018 - Apr 2018

1 month

Oerlinghausen, Germany

Inhouse training "Lean basics"

Hanning Elektrowerke

Lean basics
Value stream mapping
Applying lean principles in production and admin areas

Feb 2018 - Jul 2018

6 months

Dingolfing, Germany

Inhouse trainings "Work organization for foremen"

BMW Werke

Feb 2018 - Apr 2018

3 months

Germany

Online trainings on leadership, conflict, motivation, soft skills

BMW

Jan 2018 - Jan 2019

1 year 1 month

Kleinostheim, Germany

Consulting and leadership coaching "Lean maintenance / TPM"

Heraeus Site Operations GmbH

Project security "Spare parts transfer to SAP"
Coaching the maintenance manager on change management / organizational development
Facilitation of change and process workshops
Support at project start "Equipment availability cleanroom" and coaching the project lead

Jan 2018 - Jan 2018

1 month

Hanau, Germany

Workshop "TPM – More equipment efficiency through better maintenance"

Heraeus Quarzglas GmbH & Co. KG

Planning and facilitation of the workshop; documentation of results
Improving equipment availability with PDCA and FMEAs
Coaching an engineer to independently lead workshops

Dec 2017 - Dec 2017

1 month

Value stream design training and workshop "Kickoff inventory reduction"

SCHOTT AG

Value stream mapping and design of the order process with lean admin tools (e.g. swim lane)
Simulation of the order process and development of process improvements

Nov 2017 - Jan 2018

3 months

Barbing, Germany

Consulting and workshop "Order process"

Hoerbiger Micro Fluid GmbH

Value stream mapping and design of the order process with lean admin tools (e.g. swim lane)
Lean admin simulation of the order process and development of process improvements

Oct 2017 - Oct 2017

1 month

Barbing, Germany

Training "Identify and eliminate waste"

Hoerbiger Micro Fluid GmbH

Lean basics, principles and methods in production and administration

Sep 2017 - Sep 2017

1 month

Braunschweig, Germany

Inhouse seminar "Value creation optimization / value stream design"

Teutloff Technische Akademie gGmbH

Lean basics
Optimization of equipment management
Lean simulation of manufacturing processes

May 2017 - Dec 2017

8 months

Kleinostheim, Germany

Project lead disturbance reduction measuring system

Heraeus Site Operations GmbH

Project execution on behalf of the maintenance manager
Project management
Preparation, execution and follow-up of project meetings
Data analysis
Implementation of improvements

Apr 2017 - Aug 2017

5 months

Wolfsburg, Germany

Project security "Process optimization Autostadt"

Volkswagen AG

Coaching the project manager
Project management of implementation project
Deployment and enforcement of project management tools
Stakeholder management
Schedule and task management

Apr 2017 - Apr 2017

1 month

Braunschweig, Germany

Inhouse seminar "Value creation optimization / value stream design"

Teutloff Technische Akademie gGmbH

Mar 2017 - Mar 2017

1 month

Altenstadt, Germany

Lean admin workshop "Order process"

Hoerbiger Automatisierungstechnik GmbH

Value stream mapping and design of the order process with lean admin tools (e.g. swim lane)
Lean admin simulation of the order process and development of process improvements

Feb 2017 - Feb 2017

1 month

Nuremberg, Germany

Lean admin workshop "Sales efficiency"

Feilo Sylvania Deutschland GmbH

Value stream mapping and design of the order process with lean admin tools (e.g. swim lane)
Lean admin simulation of the order process and development of process improvements

Jan 2017 - Jan 2017

1 month

Menden, Germany

Inhouse training value stream mapping

Jagals Qualitätssicherung

Inhouse training in value stream mapping
Adapting lean admin methods for lean health: hospitals and clinics

Nov 2016 - Dec 2016

2 months

Altenstadt, Germany

Inhouse training value stream mapping

Hoerbiger Automatisierungstechnik GmbH

Inhouse training in production planning, production, logistics, purchasing
Optimization of the order process with lean admin tools (e.g. swim lane analysis)
Simulation of process flow and development of process improvements

Aug 2016 - Mar 2017

8 months

Kleinostheim, Germany

Consulting / training TPM total productive management

Heraeus Sensor Technology GmbH

Organization and execution of five workshops
Technical advice on bonding sensors
Coaching the maintenance manager on strategy, project management and communication
Strategic alignment of the maintenance department

Sep 2015 - Sep 2016

1 year 1 month

Wurzen, Germany

Project lead factory transformation

DencoHappel Production GmbH

Leading a project team of up to 10 staff, including 3 external consultants
Value stream mapping and design
Planning and implementation of coordinated production planning and control:
Macro structuring of planning areas into control loops
Defining the lead order release point for the entire plant
Defining control logic for each loop: Kanban, CONWIP or push
Implementation with visual shopfloor control and ERP software
Development of in-plant transport using Kanban
Redesign and relocation of the warehouse
Workstation design following lean principles
Advising plant and production managers on backlog reduction
Communication with plant management, board and external investor
Conducting Kaizen and planning workshops
Delivering trainings: lean basics, value stream mapping and design

Nov 2014 - Present

10 years 10 months

Landshut, Germany

Independent trainer and consultant

leandirekt

Consulting with focus on lean
Interim production management
Coaching for leaders
Trainings (inhouse and public)

Oct 2012 - Oct 2014

2 years 1 month

Landshut, Germany

Hybrid

Head of hybrid and LED production line

SCHOTT AG Business Unit Electronic Packaging, Product Division Opto-Electronics

Optoelectronic components for networks, aviation, defense, medical
Leading 16 staff, 7 direct reports
Ensuring day-to-day production operations
Production risk mapping and maintenance planning
Ensuring quality, handling complaints, implementing corrective actions, conducting FMEAs
Budget planning and cost center responsibility
Planning and executing investments
Developing and implementing cost reduction measures
Planning and executing lean production measures
Creating custom solutions with customers
Supporting sales during customer visits and trade shows

Jul 2007 - Sep 2012

5 years 3 months

Mainz, Germany

Project lead production and logistics systems

SCHOTT AG Corporate Machinery and Production Technology (MT)

Industrialization of optoceramics/LED processes
Layout planning for an injection line (Hungary)
Implementation of a KPI system
Production simulation for several glass and silicon plants
Workstation design for silicon melting, glass pressing, and assembly for optical systems
Production concept for photovoltaic modules
Relocation of a photovoltaic production line
Planning and setup of a new plant (silicon crystallization for photovoltaics), subproject lead for logistics and production control
Lean trainer qualification
Lean production rollout in plants across the USA, Malaysia, Germany, Italy, Turkey and Brazil (approx. 3 months each)
On-site project leadership
Planning and facilitation of lean workshops
On-site management coaching
Workshop topics:
5S (order and cleanliness)
TPM / preventive maintenance / production risk
Shopfloor management
Value stream mapping and design
Maintenance
Process stabilization / systematic problem solving
Workstation optimization / best point / MTM
Production planning and control
Error analysis / quality improvement