Aliaa Almetwally
Lean Six Sigma Black Belt
Experience
Project & Continuous Improvement Manager
FCS Frankfurt Cargo Service
- CI Department Leadership: Established the Continuous Improvement (CI) department from the ground up, reporting to both local operations and global headquarters.
- Lean Management: Implemented Lean principles, including Gemba walks, 5S methodologies, and Kaizen workshops to drive operational improvements.
- Safety & Standards: Promoted a safety-first culture and developed the Operations Library of Standard Operating Procedures (SOPs).
- Automation & Process Improvement: Introduced automated solutions to reduce workloads and increase productivity.
- Performance Analytics: Developed shift reports and interactive dashboards (Power BI) for performance monitoring and in-depth analysis.
- Training & Mentorship: Trained new team members on CI principles and conducted workshops on Six Sigma tools.
- Operational Efficiency: Identified and eliminated bottlenecks through process mapping VSM and risk assessments.
- Global Standards: Contributed to developing global-level standards and benchmarks for operational excellence.
Continuous Improvement Manager (ACES)
Amazon
- Operational Excellence: Led structured CI activities aligned with business goals, fostering a culture of continuous improvement.
- Standardization: Developed, reviewed, and optimized Standard Operating Procedures (SOPs) for delivery stations.
- Performance Metrics: Designed KPIs and dashboards, providing real-time operational insights and executive reports.
- Root Cause Analysis: Conducted in-depth performance analysis using 5Whys, Ishikawa diagrams, and Pareto analysis.
- Lean & Six Sigma: Implemented Kaizens, 5S, and Gemba walks to improve operational workflows.
- Process Audits: Performed audits to ensure sustained improvements and documented findings through debriefing reports.
- Stakeholder Communication: Collaborated with senior leadership, providing updates on project status and process improvements.
Mechanical Design Engineer
HIAST (Higher Institute for Applied Science and Technology)
- Concept Development: Collected requirements and developed multiple mechanical design concepts validated through quality standards.
- CAD Modeling: Created detailed 3D CAD models, assembly drawings, and bills of materials (BOM).
- Design Optimization: Modified product designs based on new operational and physical requirements.
- Finite Element Analysis (FEA): Analyzed mechanical components under stress, force, and moment conditions using FEA techniques.
- Production Oversight: Monitored and controlled manufacturing processes across multiple production lines.
- Innovation: Designed and developed a 3-axis Cartesian robot for industrial automation.
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Transportation (5 years) and Manufacturing (5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Operations (5 years), Quality Assurance (5 years), Product Development (5 years), Production (5 years), Business Intelligence (2.5 years), and Project Management (2 years).
Languages
Certifications & licenses
Lean Six Sigma Black Belt
Six Sigma Academy Amsterdam
Profile
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