Holger Hustedt
Freelance Industrial Engineer, Process and Production Planner, REFA/Lean Specialist
Experience
Jan 2012 - Present
13 years 7 monthsEllrich, Germany
Freelance Industrial Engineer, Process and Production Planner, REFA/Lean Specialist
ABU Consulting - Industrial Consulting for Work Design and Process Organization
- Advised and provided hands-on support in work preparation, production planning, time management and quality management for companies in the automotive, rail, mechanical engineering and medical technology industries.
- Optimized processes, material flows and work organization by conducting detailed time studies, managing process data and implementing targeted measures to boost productivity and cut costs.
- Time Management & Work Preparation – Planned and carried out REFA and MTM time studies using ORTIM a6/ORTIMZeit to determine standard times. Created and updated work instructions, time modules and target-actual comparisons to increase production efficiency.
- Process & Production Optimization – Identified and eliminated bottlenecks through value stream analyses and lean methods (5S, Kaizen). Reduced setup times and improved material flows for streamlined production.
- Factory & Production Planning – Supported the planning of new manufacturing facilities, machine layouts and plant layouts to increase capacity.
- Quality Management & Auditing – Implemented and maintained quality management systems according to DIN ISO 9001, including internal audits, KPI analyses and corrective actions. Assisted with external audits for successful certification.
- Supply Chain Efficiency – Optimized logistics processes through strategic warehouse sizing, simulation logistics and the development of efficient distribution systems.
- Cross-Industry Project Experience – Successfully delivered projects for major companies such as KS HUAYU AluTec, PROTEGO, Grammer, TENNECO, Siemens Healthineers, DB Vehicle Maintenance, Continental and SBB.
Jan 2011 - Dec 2012
2 yearsBleicherode, Germany
Quality Management Representative
Windsor Fensterwerk GmbH
- Developed and enhanced QM documentation and managed the QM manual to ensure high quality standards. Improved the quality management system with standard-compliant, statistically verifiable enhancements. Applied statistical methods to boost efficiency in work organization and quality assurance. Collected and processed quality data for process optimization. Organized and conducted internal and external audits to ensure high product and process quality. Verified measuring equipment and performed process capability studies. Calibrated measurement technology and managed test equipment efficiently. Handled complaints to maintain quality levels and strengthen customer relationships. Advised and represented internal and external customers on quality-related issues. Conducted time studies to improve productivity. Designed and set up modern production facilities for aluminum construction to increase efficiency.
- Achieved ISO 9001 certification for aluminum and plastic construction through EQ-ZERT (05/2012) by building a QM system, performing internal audits and optimizing processes.
Jan 2010 - Dec 2011
2 yearsDessau-Roßlau, Germany
Production Optimization Staff
DB Vehicle Maintenance Dessau GmbH
Jan 2009 - Dec 2010
2 yearsFreelance Engagement
ABU Consulting
Jan 2003 - Dec 2007
5 yearsHealth-Related Career Break
Career Break
Jan 2001 - Dec 2003
3 yearsAssembler
Adecco Personnel Services GmbH
Jan 2000 - Dec 2001
2 yearsCareer Break and Active Job Search
Career Break
Jan 1996 - Dec 2000
5 yearsInsurance Specialist
DEVK
Jan 1992 - Dec 1996
5 yearsOybin, Germany
Upholsterer
Weise GmbH
Jan 1990 - Dec 1992
3 yearsEllrich, Germany
Caretaker
Sülzhayn Healthcare Facility
Jan 1986 - Dec 1990
5 yearsGermany
Conscription Soldier
NVA
Summary
Dedicated REFA/Lean specialist with extensive experience advising and supporting companies in the automotive, mechanical engineering, rail and medical technology sectors. Expertise in optimizing production processes, material flows and work organization using lean methods, value stream analyses and time studies. Strong track record in implementing and maintaining quality management systems to ISO 9001 standards, conducting internal audits and verifying measuring equipment. Proven success in projects to improve efficiency and reduce costs, as well as developing and implementing strategies to optimize supply chains and production facility planning. Team player with a hands-on mentality and strong analytical skills. Structured work approach and excellent time management for efficient prioritization and handling of multiple tasks. Results-driven, honest and customer-focused, even in dynamic and challenging environments.
Languages
German
Native Education
Oct 2007 - Jun 2009
Berufsförderungswerk Goslar
REFA Technician for Industrial Engineering / REFA Quality Manager · Goslar, Germany
Oct 1996 - Jun 1997
German Insurance Association Cologne
Insurance Specialist · Cologne, Germany
Oct 1984 - Jun 1986
VEB Leuna Works
Maintenance Mechanic · Leuna, Germany
Certifications & licenses
REFA Quality Manager
Berufsförderungswerk Goslar
REFA Technician for Industrial Engineering
Berufsförderungswerk Goslar
Insurance Specialist (BWV)
German Insurance Association Cologne
Maintenance Mechanic
VEB Leuna Works
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