Gerald Schneider
Founder
Experience
FMEA Moderator / Facilitator
Schneider Engineering
- Facilitation and training of Design-FMEA/DFMEA and Process-FMEA/PFMEA with APIS IQ-FMEA license or Plato e1ns Software including Boundary Diagram
- Facilitated projects mainly in English for Tier1 or OEM:
- Process-FMEA high performance E-drive (Rotor + Stator) (BMW) from 2024-05-01 to 2025-03-31
- System-/Design-FMEA Industry 4.0 digitalisation product from 2022-09-01 to 2023-02-28
- Design- & Process-FMEAs locking and camera systems from 2022-09-01 to 2023-09-30
- Process-FMEAs aviation/aerospace components from 2022-09-01 to 2025-05-31
- Process-FMEA roof systems/sun roofs from 2022-01-01 to 2024-01-31
- System-/Design-FMEA steer by wire from 2022-01-01 to 2023-06-30
- Design-FMEA actuators from 2021-03-01 to 2021-08-31
- Design-FMEA drive by wire system from 2020-03-01 to 2021-12-31
- Design- and Process-FMEA dashboard/IP assembly from 2020-02-01 to 2022-10-31
- Design-FMEA high voltage connector for battery management system from 2020-03-01 to 2020-04-30
- Design-FMEA interior door panels from 2020-02-01 to 2025-04-30
- Design-FMEA domestic appliance from 2019-08-01 to 2020-02-29
- Design-FMEA cobot transmission from 2019-02-01 to 2023-12-31
- Design-FMEA E-drive from 2018-09-01 to 2019-01-31
- Design-FMEA convertible roof system (AMG) from 2018-07-01 to 2019-03-31
- Design-FMEA electrical wheel hub motor from 2017-04-01 to 2018-06-30
- Design-FMEA motorbike frame (BMW) in 2017-06-01
- External member in FMEA circle of experts of a Tier 1 from 2016-01-01 to 2019-12-31
- Design- and Process-FMEA E-axle gearbox from 2016-01-01 to 2018-06-30
- Design-FMEA seating system (AMG) from 2014-11-01 to 2014-12-31
- Design-FMEA electromechanical rolling stabilizer (BMW, Bentley, Porsche, VW) from 2014-09-01 to 2016-06-30
- Requirements analysis Li-Ion battery system from 2014-08-01 to 2014-09-30
- Further facilitation of FMEAs for car body, climatization, roof, light, fuel, gas, ignition systems, plastic moulding, heating systems, ship & stationary engines, turbochargers, reactive power controller, control units, high performance engines, mechatronical chassis actuators, e-mobility and e-drives in marine, motorbike, automotive, rail, aviation/aerospace & energy for customers such as Webasto, McLaren, Ferrari, MAN, Changan, Audi and others.
FMEA Methods Manager
Webasto AG
- Responsible for D-FMEA strategy and standardization; since April 2011 for the Business Unit Roof International
- Conducted trainings and process responsibility for FMEA and special characteristics
- Facilitated FMEAs
Specialist Methods
Webasto AG
- International process responsibility for Design-FMEA in the Division Convertible Roof & Body
- International training and coaching of methods and processes to prevent failures in product development, including requirement specification and risk analyses (system, structure, function and failure analyses, product or design FMEAs)
- Facilitated design and process FMEAs in English
Specialist Methods
Webasto AG
- Continued tasks started in the former joint venture with Pininfarina
Project Manager
Open Air Systems International GmbH
- International responsibility for FMEA in development and production of automotive convertible systems
- Project management of BMW Z4 Hardtop
Development Engineer
Webasto Vehicle Systems International GmbH
- Responsible for plastic parts, interior and electrics in BMW Z4 Hardtop series development; deputy lead engineer
- Responsible for design and launch of plastic parts of the Smart Cabrio convertible system
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Automotive (29 years), Aerospace and Defense (14 years), Energy (14 years), and Manufacturing (2 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Product Development (24 years), Quality Assurance (21.5 years), Project Management (3 years), and Production (2.5 years).
Summary
28 years in automotive development & quality (23 years in FMEA, in close contact with a member of the AIAG/VDA work group)
Languages
Education
Technical University of Munich
Dipl. Ing., focus on Automotive Engineering · General Mechanical Engineering, modified · Munich, Germany
Certifications & licenses
APIS IQ-FMEA license
Design for Six Sigma (DFSS) Black Belt
Profile
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