Recommended expert

Daniel (Dr.) Opitz

FMEA Moderator and Expert

Daniel Opitz
Erkelenz, Germany

Experience

Feb 2025 - Present
1 year

FMEA Moderator and Expert

Tier1 Automotive

  • Create structured item definitions as a basis for conducting FMEA

  • Rebuild/optimize existing FMEAs according to the VDA/AIAG manual in PeakAvenue/Plato, focusing on the quality of function and failure mode definitions

  • Add functions and failure modes

  • Revise the risk analysis, add and rate prevention and detection measures

  • Develop a framework for improved action tracking

  • Train the team

  • Improve FMEA with a focus on early failure mode avoidance

  • Successfully conduct customer reviews

Jun 2024 - Feb 2025
9 months

Senior Program Manager

Tier1 Automotive

  • Program management activities for two concurrent development projects, premium OEM

  • Establish and lead various task forces to solve technical issues

  • Escalate and develop corrective actions together with senior management

  • Manage customer relations, strengthening the trust base

  • Streamline internal processes and responsibilities

  • Consolidate roadmaps and detailed project plans

  • Successfully exit the escalation path

  • Make team structures and communication more efficient

  • Consolidate the schedule and align it with the customer

Feb 2023 - Nov 2023
10 months

Functional Safety Manager

Tier1 Automotive

  • Serve as functional safety manager for a critical development project (ASIL D)

  • Act as subproject manager for the functional safety and cybersecurity scopes

  • Integrate functional safety and cybersecurity into existing development processes (system, mechanical, hydraulic, electronics)

  • Build efficient planning and reporting structures for functional safety and cybersecurity

  • Anchor the area in the process landscape and optimize processes

  • Coach and develop team members (functional safety managers/engineers)

  • Represent the head of the functional safety/cybersecurity competence center

  • Significantly improve acceptance of functional safety within the project team

  • Include functional safety work packages in the project flow and integrate them into the project plan

  • Adapt engineering processes to the specific requirements of the standard

  • Evaluate, adjust safety concepts, and revise related requirements

Dec 2021 - Jul 2022
8 months

Team Lead

Tier1 Automotive

  • Lead the mechanical team for electronics, wireless chargers, and USB hubs after the previous position holder left

  • Ensure support for ongoing projects

  • Establish myself as a leader and network with HR and the works council

  • Ensure operational performance by setting binding targets and tracking them

  • Clarify problems and ensure concrete corrective actions

  • Individually evaluate team members for performance and potential

  • Improve performance and prioritize outstanding work packages

  • Conduct employee evaluations based on uniform, transparent criteria to highlight career perspectives within the company

Mar 2021 - Dec 2023
2 years 10 months

Functional Safety Manager (radar sensors, cameras, lidar)

OEM Automotive

  • Functional safety manager for ADAS sensors (radar, lidar, cameras)

  • Plan safety activities and manage the supplier

  • Monitor project results and actively review designs for functional safety

  • Review requirements and identify and resolve weaknesses

  • Conduct safety analyses

  • Integrate mainstream project management with functional safety activities

  • Standardize functional safety activities, plan ahead, and track progress

  • Significantly improve acceptance of functional safety within the project team

  • Include functional safety work packages in the project flow and integrate them into the project plan

  • Identify weaknesses in the safety argumentation, from the logical function level to the supplier, and implement corrective actions

  • Successfully develop the safety case in coordination with the system supplier

Mar 2021 - Oct 2021
8 months

Program Manager

Tier1 Automotive

  • Project management, bottleneck control and component replacement due to component shortages

  • Contact person for OEMs and leading the project teams

  • Designing changes and building samples

  • Verification, validation and reapproval in the respective markets

  • Coordinating measures with the customer regarding tests, costs and schedules and ensuring the supply chain

  • Preventing delivery failures despite critical component availability

  • Avoiding high costs for retesting through proactive agreement with the customer

  • No field issues with the customer for the components changed at short notice

Mar 2020 - Feb 2021
1 year

Program Manager

Tier1 Automotive

  • Project management and leading the development team for an innovative telematics control unit

  • Managing RFI/RFQ for premium OEMs and contact person for OEM customers

  • System development and resolving conflicts in the areas of housing, thermal, hardware, software and antennas

  • Developing a convincing, innovative product concept

  • Production and successful testing as part of a B-sample

  • Very good customer feedback in the RFI and approval for RFQ (BMW)

Nov 2019 - Sep 2020
11 months

Program Manager / SW System Engineer

Global Supplier / Automotive

  • Managing the software subproject for a rear-view camera for a French OEM

  • Leading the external software supplier (St. Petersburg)

  • Coordinating schedules and delivery scopes

  • Ensuring software quality and compliance with processes

  • Communication with the OEM customer

  • Restoring a trusting collaboration with the software supplier

  • Defining and ensuring work packages per sprint and milestone

Jul 2019 - Mar 2020
9 months

Requirements Specialist, Program Manager

OEM Electric Vehicles / Automotive

  • Consulting in requirements management and requirements-driven testing

  • Capturing the current state and identifying critical friction points

  • Defining the target state based on State-of-the-Art, considering the tool and organizational landscape

  • Creating a tailored implementation concept in Polarion

  • Implementing a Proof-of-Concept, including drafting the requirements specification and test cases at the full vehicle level

  • Operational implementation of reports and traces in Polarion

  • Separating requirements and test documents according to the V-model

  • Adjusting test strategies and level-based test cases

May 2019 - Nov 2019
7 months

Program Manager

Global Supplier / Automotive

  • Leading camera quotation projects for surround view and autonomous driving for a Volvo RFQ

  • Developing concepts for various cameras in driver assistance systems (housing, hardware, optics, software)

  • Coordinating with development, purchasing and production

  • Supporting the proposal phase and organizing customer presentations in the demo vehicle

  • Requirements management and coordination with the customer

  • Creating an advanced concept design including the bill of materials (BOM)

  • Preparing the cost estimate and negotiating the offer

Jul 2018 - Dec 2018
6 months

Program Manager

Global supplier / Automotive

  • Serial development of a front camera for BMW in the driver assistance systems area

  • Technical responsibility for the housing, hardware development, optics, and software

  • Coordination with purchasing and production and support during the BMW proposal phase

  • Requirements management and coordination with the customer

  • Setting up the project structure plan and the work breakdown structure

  • Task and time planning as well as tracking open items

  • Leading the project team and point of contact for the customer

  • Technical alignment of concepts with the customer

Oct 2017 - May 2018
8 months

Senior Program Manager

Global supplier / Automotive

  • Pre-development and transition to series production of a central control unit for fully autonomous driving (Level 4/5)

  • Leading a team of more than 30 employees

  • Requirements management and setting up the project structure plan

  • Guiding and coaching the technical project managers

  • Reporting up to the Global Director level

  • Hardware design (circuit design and PCB layout) considering RF requirements (3-4 GHz)

  • Adapting and developing the software framework for central computing

  • Considering functional safety and redundancy at the chipset level

  • Production and successful commissioning of the prototypes

Mar 2017 - Sep 2017
7 months

Senior Program Manager

Automotive supplier / Automotive

  • Strategic measures to reduce and stabilize scrap rates to below 3% in the valve seat ring area

  • Defining project tasks, scheduling, and coordinating the specialist departments

  • Comprehensive analysis of the current production process using Ishikawa diagrams, parameter diagrams, and fault tree analyses

  • Developing improvement potentials and turning them into work packages

  • Validating the effectiveness of measures and controlling the project budget

  • Qualification of measuring equipment and improvement of camera-based measurement systems for part geometries

  • Determining measurement capability (Cgk and R&R) and implementing a pilot conversion

  • Identifying critical process steps and creating a detailed work plan

Aug 2016 - Mar 2017
8 months

Senior Program Manager

BRITA / Consumer goods industry

  • Leading post-merger projects to integrate smaller companies into the corporate group

  • Controlling project budgets and reporting at CoX level

  • Integrating the supply chain, including defining logistics routes and spare parts concepts

  • Optimizing purchase prices and developing suppliers

  • Process-side integration of international subsidiaries and establishing quality reporting

  • Introducing robust development processes and setting up a central Product Change Council

  • Leading a task force team to solve business-critical product issues on water dispensers

  • Identifying the root cause of product problems and implementing short-term corrective actions

Jan 2016 - Present
10 years 1 month
Erkelenz, Germany

Owner, self-employed project manager and interim manager

Dr. Opitz IMPS

  • Freelance interim (project) manager and consultant for automotive product development and functional safety management

  • Consulting in system development and development processes across the entire development lifecycle

  • Focus on electrical/electronic systems and full vehicle

Jan 2014 - Dec 2016
3 years
Cologne, Germany

Branch Manager Düsseldorf

M Plan GmbH

  • Consolidation and expansion of the branch in development services

  • Direct line management of over 20 direct reports and a total of 60 employees

  • Profit and loss responsibility and revenue of approx. €5 million

Jan 2013 - Dec 2014
2 years
Cologne, Germany

Head of Electrical/Electronics (Wolfsburg)

M Plan GmbH

  • Set up the Electrical/Electronics business unit at the Wolfsburg site

  • Responsible for sales, hiring staff, and establishing training programs

  • Created team leader structures and introduced quality management

  • Direct line management of 45 employees and profit and loss responsibility for €3.5 million in revenue

Jan 2012 - Dec 2012
1 year
Cologne, Germany

Department Manager Electrical/Electronics

RLE International

  • Built up the project business in Electrical/Electronics

  • Responsible for the temporary staffing business and strengthening employee retention

  • Managed 35 employees, including 6 direct reports

Oct 2007 - Oct 2010
3 years 1 month
Cologne, Germany

Overall E/E Project Manager for Turnkey Complete Vehicle

Bertrandt

  • Overall responsibility for electrical/electronics for a turnkey project with a scope of over €10 million

  • Design & Release (D&R) lead and E/E program manager for Ford

  • Established the PMO and project structures and led subproject managers

  • Risk management, issue resolution, and escalation management

  • Development of vehicle systems, wiring harness design, and network architecture (CAN/LIN)

  • Software planning, change management, and issue management

  • Supported series launch and achieved a flawless launch for E/E

Jan 2007 - Dec 2012
6 years
Cologne, Germany

Project Manager

Bertrandt

  • Successfully implemented a turnkey project (facelift) for Ford from project start to plant launch

  • Technical leadership of 35 employees

Jan 2003 - Dec 2007
5 years
Gummersbach, Germany

Project Manager, Systems Engineer

Askon Consulting (Altran)

  • Project management and consulting in systems engineering

  • Responsibility for requirements management in technical consulting projects

Jan 2000 - Dec 2003
4 years
Mönchengladbach, Germany

Project Manager, Systems Engineer

Vidair

  • Systems engineer and project manager for the development of aviation systems

  • Development of video-based fire detection and cabin cameras

  • Refueling projects for the German Air Force (MRTT)

Jan 1996 - Dec 2000
5 years
Duisburg, Germany

Research Associate

University of Duisburg

  • PhD research on combustion processes using digital image processing

  • Work in research and teaching in the natural sciences

Summary

For my Tier1 and OEM customers, I lead projects in product development and provide implementation-focused consulting in project management, system development, and functional safety.

I am a pragmatic yet precise-thinking manager who can set and model "the red thread" and guardrails for a team. I bring my many years of experience as a project manager and manager of engineering and business units with passion, empathy, and a positive presence. My customers benefit from tightly structured and executed projects, a strong focus on technical implementation including proactive anticipation and resolution of project risks and problems.

As a sparring partner and source of ideas, I guide development teams toward innovation and new ideas.

Targeted reporting to the end customer and relevant stakeholders ensures understanding and acceptance of the chosen project path.

Skills

  • Methodology: Ipma/gpm And Agile Methods
  • Extensive Experience In Functional Safety Management, Including Implementation Projects
  • Fmea Moderator, Focus On Predictive Product Development
  • Up To 60 Employees Led Disciplinarily
  • Up To Around 80 Project Participants Led Functionally / Matrix
  • Revenue Responsibility Up To €6m (Project/program)
  • Product Development Manager (Pre-development, Rfq/quotations, Series Development), Interdisciplinary And International Teams (+20 Years)
  • Functional Safety Manager (4.5 Years), Focus On Adas / Ad
  • Consultant: Application-related, Holistic System/product Development, Integration With Development Processes (Requirements, Testing, Functional Safety) (10 Years)
  • Technology: Electronics / Mechatronics / Adas & Haf / Ad
  • Industry: Automotive (20 Yrs), Aviation (3 Yrs), Special Machinery (2 Yrs)

Languages

German
Native
English
Advanced
French
Elementary
Dutch
Elementary

Education

Oct 1996 - Jun 2000

University of Duisburg

Dr. rer. nat, Natural Sciences · Natural Sciences · Duisburg, Germany

Certifications & licenses

AFSE (Automotive Functional Safety Expert)

SGS-TÜV

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