Kumar (Bansal) Gaurav
Engineering Manager
Experience
Mar 2022 - Present
3 years 5 monthsAachen, Germany
Engineering Manager
Ranpak GmbH
- Led the packaging automation team to develop filling and packaging machines across EMEA, working closely with suppliers and assembly teams.
- Managed mechatronics, industrial automation integrations, robotics, and standalone automation solutions development and installation in EMEA, APAC, and North America.
- Prepared product roadmaps and managed project planning and execution to meet profitability and on-time delivery goals, handling revenues up to €10M.
Jan 2022 - Feb 2023
1 year 2 monthsRoermond, Netherlands
Process Engineering Consultant
Amaris Deutschland GmbH
- Served as Process Engineering Consultant at Faurecia Clean Mobility (Roermond, NL) on mechanical engineering, mechatronics, industrial automation, and robotics projects.
- Led project execution activities with a focus on cost reduction, cycle time optimization, and downtime minimization in collaboration with maintenance and operations teams across Europe.
Apr 2021 - Jan 2022
10 monthsBerlin, Germany
Senior Industrial Engineer
Infarm – Indoor Urban Farming GmbH
- Designed and developed packaging lines for automated workflows, creating semi-automated and fully automated solutions to cut operational costs and support volume ramp-up.
- Standardized engineering practices and process documentation across global facilities.
Oct 2020 - Present
4 years 10 monthsCareer Coach
Imagine Foundation
- Provided career coaching and guidance.
Oct 2015 - Aug 2020
4 years 11 monthsThailand
Lead Process Engineer 2
Fabrinet Company Limited
- Collaborated with design and R&D teams to develop EMS modules, managing change control and deviations.
- Led engineering teams in setting up automated lines, new product design, FMEA, process development, machine selection, procurement, and installation in a Class 7 clean and dry room.
- Prepared technical documents including PFDs, process control plans, operating manuals, and machine buy-off documents.
Feb 2015 - Sep 2015
8 monthsAssistant Manager
Magna Rico Powertrain Private Limited
- Managed new product introduction for hydraulic pump assemblies for light and heavy vehicles.
- Led DFMEA, PFMEA, and control plan reviews, and performed statistical tolerance analysis with the design team.
- Developed SOPs, CAPEX documentation, and managed approvals for new projects. Oversaw operating budgets, capital forecasts, and expenditures.
- Developed special purpose machines and fixtures at supplier sites nationwide and implemented sustainable solutions.
Jul 2011 - Feb 2015
3 years 8 monthsGreater Noida, India
Senior Process Engineer
Denso India Limited
- Managed project and program activities for new DC motor assembly introductions for Japanese automotive OEMs.
- Localized parts from Japan and Thailand to India to reduce costs and ensure safety.
- Designed machines, jigs, and fixtures with multiple suppliers, set up automated assembly lines, and created operations and maintenance guidelines.
- Oversaw tool design, assembly processes, cost estimates, and CAPEX planning.
Sep 2009 - Jun 2011
1 year 10 monthsHyderabad, India
New Product Development Engineer
Nucon Zander Industries Private Limited
- Developed products and prepared them for mass production, qualifying processes, and setting up VMC and HMC assembly and machining lines for pneumatic valves and cylinders.
- Supported APQP activities and cross-functional ISO/TS 16949, ISO 14001, and ISO 9001 responsibilities.
- Managed calibration systems and design quality assessments to ensure robust and sustainable manufacturing processes.
Summary
Product and process design and development professional with international experience taking products from concept to mass production. Fully responsible for assembly line planning and installation in a fast-paced manufacturing setting, collaborating closely with internal and external stakeholders.
- Entrepreneurial mindset with over 14 years of global experience, a “can-do” attitude, and adaptability to changing industry trends.
- Strong technical skills: Design of Experiments (DoE) for new processes, machine design and commissioning, review of engineering drawings per GD&T, site engineering management, global supplier development, tool design, statistical analysis using tools like Minitab, JMP, Excel, and problem-solving methods like 5-Why, 8D, and Six Sigma.
- Collaborate with cross-functional teams on change management and automation line setup, maintaining a positive attitude, strong work ethic, and continuous improvement focus. Skilled in root cause analysis, troubleshooting, self-motivation, and clear stakeholder communication.
- Project management skills in planning, scheduling, budgeting, and cost estimating. Experience with DFMEA, DfX, process flows, PFMEA, control plans, VIs, operating and maintenance manuals, standard operating procedures, work instructions, statistical process control, and Six Sigma.
- International work experience in Thailand, Germany, South Korea, Japan, and India. B1/B2 US visa holder for 10 years.
Languages
Hindi
NativeEnglish
AdvancedThai
IntermediateGerman
Elementary Education
Oct 2020 - Apr 2022
Berlin School of Business and Innovation
MBA · Global MBA · Berlin, Germany
Oct 2020 - Apr 2022
Università Telematica Internazionale Uninettuno
MBA · Global MBA · Italy
Sep 2008 - Sep 2009
Central Institute of Tool Design
Post Graduate Diploma, graduated in top 10% of class · Mechatronics – Industrial Automation · Hyderabad, India
...and 1 more
Certifications & licenses
German AM/B/L driving license
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