Kumar gaurav Bansal
Engineering Manager
Experience
Mar 2023 - Present
2 years Aachen, Germany
HybridEngineering Manager
Ranpak GmbH
- Lead packaging automation team for the development of filling and packaging machines across the EMEA getting assembled inhouse working closely with the suppliers and assembly teams
- Mechatronics, Industrial automation integrations, Robotics, and standalone automation solutions development and installations across the EMEA, APAC, and NA
- Preparing product roadmap, planning and execution of projects to meet the company's G&Os for profitability & on-time delivery of projects with up to €10M revenue
Feb 2022 - Feb 2023
1 year 1 month Roermond, Netherlands
HybridProcess Engineering Consultant
Amaris Deutschland GmbH
- Working as a Process Engineering Consultant at Faurecia Clean Mobility (Client's site – Roermond, NL) to execute projects in mechanical engineering, mechatronics, industrial automation, and robotics
- Lead all activities related to the project execution. Cost reduction, cycle time optimization, and downtime reduction with maintenance & operations teams in Europe
Apr 2021 - Jan 2022
10 months Berlin, Germany
Senior Industrial Engineer
Infarm – Indoor Urban Farming GmbH
- Design & develop packaging lines for automated workflows of processes, designing semi-automated and fully automated solutions for manual processes to reduce operations cost and support volume ramp
- Standardization of engineering practices including all process documentation across global facilities
Oct 2020 - Present
4 years 5 months Berlin, Germany
Career Coach
Imagine Foundation
Oct 2015 - Aug 2020
4 years 11 months Thailand
Lead Process Engineer 2
Fabrinet Company Limited
- Closely work with design and R&D teams to develop EMS modules. Change Management and Deviations control
- Lead Engineering teams for automated lines setup, new product design, FMEA, process development, new machine selection, procurement and installations in a clean and dry room (Class 7)
- Preparing technical documentation: PFDs, process control plans, operating manuals, machine buy-off documents
Feb 2015 - Sep 2015
8 months Gurugram, India
Assistant Manager
Magna Rico Powertrain Private Limited
- Project management and New Product Introduction of Hydraulic Pump assembly for the 4-wheel vehicle (LMV), Trucks (HMV). Lead DFMEA, PFMEA, and control plan review meetings. Statistical tolerance analysis (stackup analysis) with design team. Data-driven financial and operational decisions to review with the team
- Making standard operating procedures, Capex preparation & management approval for new projects. Responsibility for expense budgets, capital forecasts, and expenditures. Special Purpose Machine (SPM) & Fixtures Development at Supplier site across the country. Implement solutions using structured & sustainable methods
Jul 2011 - Feb 2015
3 years 8 months Greater Noida, India
Senior Process Engineer
Denso India Limited
- Project and Program management for NPI of DC motors assemblies for Japanese car manufacturers/ OEMs in automotive. Localization of parts from Japan & Thailand to India for cost reduction with safety in mind
- Designing machines, Jigs & Fixtures with multiple suppliers. Work on setting up of automated assembly lines by preparing operations and maintenance guidelines. Managing tool designs, assemblies, manufacturing processes, cost estimates, and CAPEX planning
Sep 2009 - Jun 2011
1 year 10 months Hyderabad, India
New Product Development Engineer
Nucon Zander Industries Private Limited
- Product Development and readiness for mass production, Process qualification, and setting-up assembly & machining line (VMC & HMC) for Pneumatic valves & cylinders
- To support APQP activities, cross-functional ISO/TS 16949, ISO14001, ISO9001 responsibilities. Manage Calibration systems, design quality assessments to ensure a robust and sustainable product out of manufacturing lines
Summary
Entrepreneur minded person with over 14 years of global experience with a "can-do" attitude, flexible and adaptable to changing global industry trends
Technically sound: Design of Experiment (DoE) for setting new processes, machines design toll commissioning, engineering drawings review per GD&T, site engineering management, global supplier development, design of tools, statistical analysis using multiple tools like Minitab, JMP, Excel, etc., and improvements using tools like 5-why, 8D, and six sigma, etc.
Work with cross-functional teams taking care of change management, automation lines setup, working with a positive attitude and strong work ethics, continuous improvement. Root cause analysis, strong problem-solving, troubleshooting, self-motivated, and with clear communications with the stakeholders
Project management, planning, scheduling, Budgeting, and Cost estimating. DFMEA, DfX, Process flow, PFMEA, control plans, VIs, Operating & maintenance manuals, Standard operating procedure and work instructions, Statistical process control, six sigma
Overseas working Experience: Thailand, Germany, South Korea, Japan, India, and B1/B2 US visa holder (10 years)
Languages
Hindi
Native
English
Advanced
German
Intermediate
Thai
Intermediate
Education
Oct 2020 - Apr 2022
Università Telematica Internazionale Uninettuno
Global MBA · Roma, Italy
Sep 2008 - Sep 2009
Central Institute of Tool Design
Post Graduate Diploma in Mechatronics – Industrial Automation · Hyderabad, India · Graduation in Top 10% of class
Jul 2004 - Jun 2008