Ali Ait nasr - Intern

Aachen, Germany

Experience

Feb 2025 - May 2025

4 months

Aachen, Germany

Intern

Institute of Metal Forming (IBF), RWTH Aachen University

Conducted FEM-driven analysis on tensile and cold-rolling pre-strains in advanced high-strength structural steels to optimize material performance under cyclic environmental loads.
Correlated FEM results with metallography (XRD, TEM, SEM) to connect processing parameters to mechanical performance, supporting cross-functional team objectives.

May 2024 - Nov 2024

7 months

Aachen, Germany

Intern

Institute of Metal Forming (IBF), RWTH Aachen University

Modeled the fracture behavior of a safety-critical wind turbine rotor hub using the Modified Bai–Wierzbicki (MBW) damage model with calibrated nodular cast iron properties, supporting root-cause analysis and structural integrity assessments under cyclic loading.
Conducted hands-on experimental impact tensile tests aligned with shop-floor validation practices, ensuring simulation predictions of fracture behavior matched real mechanical performance.

Aug 2023 - Feb 2025

1 year 7 months

Aachen, Germany

Student assistant

Fraunhofer Institute for Production Technology (IPT)

Performed coupled thermal-mechanical FEM simulations for non-isothermal processes, analyzing heat dissipation and stress distribution in high-precision components.
Developed FEM simulations using the Coupled Eulerian-Lagrangian (CEL) method and post-processing techniques for the glass molding process.

Feb 2023 - Jul 2023

6 months

Aachen, Germany

Student assistant

Institute of Metal Forming (IBF), RWTH Aachen University

Ductile damage and fracture modeling using Abaqus.
Modified and maintained UMAT subroutines with structured documentation and consistent model configuration.

Oct 2020 - Apr 2021

7 months

Rabat, Morocco

Intern

VIA Consult Maroc

Optimized structural designs for industrial equipment to improve manufacturing reliability, load distribution, operational efficiency, and component longevity under real-world stress conditions.
Performed structural integrity assessments for water park equipment using ANSYS Static Structural.

Mar 2020 - Sep 2020

7 months

Khouribga, Morocco

Intern

The Office Chérifien des Phosphates (OCP)

Designed predictive maintenance frameworks for heavy-duty industrial machinery, integrating vibration analysis and MATLAB-based diagnostics to reduce downtime and improve equipment reliability as part of continuous improvement efforts.
Optimized bearing lubrication systems for conveyor equipment by analyzing flow behavior, pressure distribution, and temperature effects in the lubrication circuit, reducing wear rates through improved material selection and load redistribution strategies.

Summary

Innovative Engineer specializing in FEM and computational modeling. Designs optimized workflows, validates mechanical solutions via simulation, and bridges material science with advanced computational intelligence. Delivers precision-driven results through cross-team collaboration.

Innovative engineer specializing in FEM and computational modeling. Optimizes workflows, validates mechanical solutions through simulation, and links material science with advanced computational intelligence. Delivers precision-driven results through cross-team collaboration.

Skills

Programming Languages: C++, Python (Pytorch, Tensorflow, Jax), Matlab, R, Fortran
Simulation & Cae: Abaqus (Thermo-mechanical, Ductile Damage, Fracture Modeling), Ls-dyna, Ansys, Comsol, Nastran, Hyperworks, Hypermesh, Femfat, Robot Structural Analysis
Cad & Design: Catia V5, Ptc Creo, Siemens Nx, Solidworks, Autocad
Plm Systems: Windchill
Data Analytics: Power Bi, Sql, Excel Vba
Other Tools: Ms Office, Linux

Languages

Arabic

Advanced

English

Advanced

French

Advanced

German

Elementary

Education

Oct 2021 - May 2025

RWTH Aachen University

Master of Science, Metallurgical Engineering · Metallurgical Engineering · Aachen, Germany

Sep 2015 - Aug 2020

Ecole Nationale Supérieure des Arts et Métiers (ENSAM)

Master of Engineering, Mechanical Engineering · Mechanical Engineering · Casablanca, Morocco

Sep 2014 - Aug 2015

Groupe Scolaire Atlas

Baccalaureate of Science and Physics · Science and Physics · Rabat, Morocco

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Experience

Intern

Institute of Metal Forming (IBF), RWTH Aachen University

Intern

Institute of Metal Forming (IBF), RWTH Aachen University

Student assistant

Fraunhofer Institute for Production Technology (IPT)

Student assistant

Institute of Metal Forming (IBF), RWTH Aachen University

Intern

VIA Consult Maroc

Intern

The Office Chérifien des Phosphates (OCP)

Summary

Skills

Languages

Education

RWTH Aachen University

Master of Science, Metallurgical Engineering · Metallurgical Engineering · Aachen, Germany

Ecole Nationale Supérieure des Arts et Métiers (ENSAM)

Master of Engineering, Mechanical Engineering · Mechanical Engineering · Casablanca, Morocco

Groupe Scolaire Atlas

Baccalaureate of Science and Physics · Science and Physics · Rabat, Morocco

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