Ali A.
Mechanical Engineer
Experience
Intern
Institute of Metal Forming (IBF), RWTH Aachen University
Study on the effects of tensile and Cold-Rolling Pre-Strains on High-Strength-Steels
Conducted FEM-driven analysis on tensile and cold-rolling pre-strains in advanced high-strength structural steels to optimize material performance under cyclic environmental loads
Correlated FEM results with metallography (XRD, TEM, SEM) to connect processing parameters to mechanical performance, supporting cross-functional team objectives
Intern
Institute of Metal Forming (IBF), RWTH Aachen University
- Master’s thesis: Transfer of critical stress states in components to specimen geometries for testing in the impact tensile test using a damage-mechanical material model (Grade: 2.3)
- Modeled the fracture behavior of a safety-critical wind turbine rotor hub using the Modified Bai–Wierzbicki (MBW) damage model with calibrated nodular cast iron properties, supporting root-cause analysis and structural integrity assessments under cyclic loading
- Conducted hands-on experimental impact tensile tests aligned with shop-floor validation practices, ensuring simulation predictions of fracture behavior matched real mechanical performance
Student assistant
Fraunhofer Institute for Production Technology (IPT)
- Performed coupled thermal-mechanical FEM simulations for non-isothermal processes, analyzing heat dissipation and stress distribution in high-precision components
- Developed FEM simulations using the Coupled Eulerian-Lagrangian (CEL) method and post-processing techniques for the glass molding process
Student assistant
Institute of Metal Forming (IBF), RWTH Aachen University
- Ductile damage and fracture modeling using Abaqus
- Modified and maintained UMAT subroutines with structured documentation and consistent model configuration
Intern
VIA Consult Maroc
- Topic: Installation and supervision of water park equipment
- Optimized structural designs for industrial equipment to improve manufacturing reliability, load distribution, operational efficiency, and component longevity under real-world stress conditions
- Performed structural integrity assessments for water park equipment using ANSYS Static Structural
Intern
The Moroccan Phosphates Office (OCP)
- Master’s thesis: Automation and sizing of a centralized lubrication system (grade: 17/20)
- Designed predictive maintenance frameworks for heavy-duty industrial machinery, integrating vibration analysis and MATLAB-based diagnostics to reduce downtime and improve equipment reliability as part of continuous improvement efforts
- Optimized bearing lubrication systems for conveyor equipment by analyzing flow behavior, pressure distribution, and temperature effects in the lubrication circuit, reducing wear rates through improved material selection and load redistribution strategies
Summary
Innovative Engineer specializing in FEM and computational modeling. Designs optimized workflows, validates mechanical solutions via simulation, and bridges material science with advanced computational intelligence. Delivers precision-driven results through cross-team collaboration.
Innovative Engineer with a specialization in FEM and computational modeling. Optimizes workflows, validates mechanical solutions through simulation, and connects material science with advanced computational intelligence. Precision-driven results through cross-team collaboration.
Languages
Education
RWTH Aachen University
Master of Science, Structural Integrity & Corrosion Engineering · Metallurgical Engineering · Aachen, Germany
Ecole Nationale Supérieure des Arts et Métiers (ENSAM)
Master of Engineering, Dynamic Load Analysis & Steel Construction · Mechanical Engineering · Casablanca, Morocco
Groupe Scolaire Atlas
Baccalaureate · Science and Physics · Rabat, Morocco
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