Ossama Dreibati
FE Simulation and Design
Experience
FE Simulation and Design
Self-employed
- Design and development of charging inlets for megawatt charging systems
- Development of strategies for applying AI in mechanical engineering
- Concept development of inductive charging systems for autonomous vehicles in industrial environments
- Creating concepts for electronically controlled safety brakes for elevators
- Development of power generators with and without iron cores (output below 1 kV)
- Development of solutions for marking plastic and stainless steel components
- Development of various brackets in compliance with EHEDG guidelines
- Requirement management using JAMA
- Simulation of the strength behavior of wastewater treatment plants
- FE optimization simulation of equipment behavior under vibration loads using ANSYS
- Maintenance of bills of materials and databases
- Development of various opto-mechanical systems
- Distance measurement and safety light curtains
- Rapid prototyping methods like 3D printing, SLS, liquid silicone, STL
- Development of modules and connection techniques for integrating power supply and data management units onto PCBs
- Development of shielding elements for industrial equipment
- Implementation of design solutions for connecting PCBs with plugs or cables
- Development of busbars to meet ESD requirements
- Development of fasteners made of V4A steels with clinching, crimping, and/or riveting options for hygienic requirements
- Development of 2K injection molded parts and compressed elastomers
- Development of cable glands made of V4A stainless steel for hygienic requirements
- Development of devices with optical and electronic modules
- Conducting qualification tests (temperature cycling, leak tightness, climate tests, etc.)
- Conducting process and design FMEA
- Development according to agile processes
- Material-appropriate design for chemical resistance (cleaning and disinfecting agents)
- Optimization of injection molded parts for ultrasonic and laser welding
- Investigation of the influence of marking methods (laser marking, electrolytic marking) on part resistance to chemicals
- Corrosion assessment and investigation of stainless steel parts
- Design of parts for machining from welded semifinished products (V4A stainless steels)
- Development of parts made of metallic materials for wireless power transfer devices (CAD: Creo Parametric)
- Creating drawings and models for clients
- FE analysis of the behavior of elastomer seals including installation (CAE: ANSYS)
- Design and development of glass-to-V4A stainless steel connections according to EHEDG guidelines
- Implementation of design solutions for joining similar and dissimilar materials (adhesive bonding, welding, snap hooks) using CAD: Creo Direct Modeling and SolidWorks
- Equipment design for the pharmaceutical and food industries using FDA-approved materials and according to EHEDG guidelines (CAD: Creo Direct Modeling, SolidWorks)
- FE analysis of the effect of temperature on plastic assemblies (CAE: ANSYS)
- Further development of a tool for FE calculation of additive manufacturing (laser sintering process) (CAE: CalculiX)
- Consulting and services in the field of CAD & CAE engineering
- Further development of FE systems for analyzing component strength and topology optimization
- Further development and implementation of an indicator lamp from electrical, optical and mechanical components for integration into a safety module (CAD: Creo Direct Modeling)
- FE simulation to investigate assembly tightness and optimize seals (CAE: ANSYS)
Research Associate
Fraunhofer Institute for Material Mechanics IWM
- Investigation of the metallurgy and strength of welded joints regarding residual stress formation
- Experimental generation of material data for weld simulation (thermo-mechanical, physical, metallurgical data)
- Further development of material models for weld simulation
- Numerical analysis of the welding process both as a standalone manufacturing step and within the entire production chain
- Project management and coordination with other research institutions
- Optimization of the welding process to reduce distortion in components, e.g., aluminum housing with active water cooling
- Representing the field in committees, at conferences and with project partners
- Design of test specimens for generating material data for crash simulation (aluminum profiles, sheets)
Research Associate
Brandenburg University of Technology Cottbus
- Research in physical and numerical thermo-metallurgical and -mechanical simulation of local component properties in the 'Compressor Technologies and Materials' project funded by the state of Brandenburg
- Studies on material characterization under manufacturing conditions with various materials and welding processes (high-strength steels, heat-resistant steels, aluminum alloys, ceramics)
- Development of methods for investigating refractory ceramics
- Development of a method for studying the influence of hydrogen on welded joints, especially for laser beam welding
- Preparation of project proposals (DFG, DVS/FOSTA)
Development Engineer / Designer
Autokabel Management GmbH
- Space analysis of the car engine bay for integrating new or modified units (CAD: CATIA V5)
- Project coordination and management, project development with other automotive suppliers
- Design of components for the start-stop vehicle system (busbars made of copper alloys, steel sheet brackets, connectors, cable terminals)
- Cable routing for cars using CATIA V5 and development of aluminum cables for weight reduction
- Creation of prototypes (STL parts) and sample components
- Customer support
Development Engineer
Encontec GmbH
- Development and design of various vehicle components (CAD: Inventor, ProE)
- Development of a new generation of the feed module for exhaust aftertreatment systems in diesel vehicles for Bosch GmbH
- Conducting tolerance analyses for assemblies in the automotive and plant engineering sectors
- Customer support
Development Engineer
Syriatelekom
- Maintenance and commissioning of units for power conversion and uninterrupted power supply
- Creation of specifications for power supply, power conversion, and safety systems
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Automotive (14 years), Manufacturing (13 years), Professional Services (10 years), Telecommunication (5.5 years), and Education (4.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Product Development (19.5 years), Research and Development (17 years), Quality Assurance (10 years), Operations (5.5 years), Project Management (3.5 years), and Customer Service (1.5 years).
Skills
Experience:
- Design
- Calculation
- Simulation
- Development
- Project Management
- Testing
- Fmea
- Plant Engineering
- Automotive Engineering
- Mechanical Engineering
- Vessel Construction
- Bodywork
- Assembly / Joining Technology
- Steel Construction
- Research And Teaching
- Materials Engineering
- Welding Technology
- Adhesive Bonding
- Steel
- Plastics And Composite Materials
Knowledge:
- Inventor
- Catia V5
- Creo
- Creo Direct Modeling
- Solidworks
- Fusion 360
- Ansys
- Abaqus
Additional Knowledge:
- Sysweld
- Simufact
- Linux
- Windows.
Languages
Education
BTU Cottbus-Senftenberg
Dr.-Ing., Physical welding simulation of the cold crack susceptibility · Physical welding simulation of the cold crack susceptibility · Cottbus, Germany · summa cum laude
TU Ilmenau
Dipl.-Ing. · Design Engineering · Ilmenau, Germany
Tishreen University
Bachelor · Mechanical Engineering, Production Engineering · Latakia, Syrian Arab Republic
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