Ossama Dreibati
FE Simulation and Design
Experience
Jan 2016 - Present
10 years 1 monthFE Simulation and Design
Self-employed
- Design and development of charging inlets for megawatt charging systems
- Development of strategies for applying AI in mechanical engineering
- Concept development of inductive charging systems for autonomous vehicles in industrial environments
- Creating concepts for electronically controlled safety brakes for elevators
- Development of power generators with and without iron cores (output below 1 kV)
- Development of solutions for marking plastic and stainless steel components
- Development of various brackets in compliance with EHEDG guidelines
- Requirement management using JAMA
- Simulation of the strength behavior of wastewater treatment plants
- FE optimization simulation of equipment behavior under vibration loads using ANSYS
- Maintenance of bills of materials and databases
- Development of various opto-mechanical systems
- Distance measurement and safety light curtains
- Rapid prototyping methods like 3D printing, SLS, liquid silicone, STL
- Development of modules and connection techniques for integrating power supply and data management units onto PCBs
- Development of shielding elements for industrial equipment
- Implementation of design solutions for connecting PCBs with plugs or cables
- Development of busbars to meet ESD requirements
- Development of fasteners made of V4A steels with clinching, crimping, and/or riveting options for hygienic requirements
- Development of 2K injection molded parts and compressed elastomers
- Development of cable glands made of V4A stainless steel for hygienic requirements
- Development of devices with optical and electronic modules
- Conducting qualification tests (temperature cycling, leak tightness, climate tests, etc.)
- Conducting process and design FMEA
- Development according to agile processes
- Material-appropriate design for chemical resistance (cleaning and disinfecting agents)
- Optimization of injection molded parts for ultrasonic and laser welding
- Investigation of the influence of marking methods (laser marking, electrolytic marking) on part resistance to chemicals
- Corrosion assessment and investigation of stainless steel parts
- Design of parts for machining from welded semifinished products (V4A stainless steels)
- Development of parts made of metallic materials for wireless power transfer devices (CAD: Creo Parametric)
- Creating drawings and models for clients
- FE analysis of the behavior of elastomer seals including installation (CAE: ANSYS)
- Design and development of glass-to-V4A stainless steel connections according to EHEDG guidelines
- Implementation of design solutions for joining similar and dissimilar materials (adhesive bonding, welding, snap hooks) using CAD: Creo Direct Modeling and SolidWorks
- Equipment design for the pharmaceutical and food industries using FDA-approved materials and according to EHEDG guidelines (CAD: Creo Direct Modeling, SolidWorks)
- FE analysis of the effect of temperature on plastic assemblies (CAE: ANSYS)
- Further development of a tool for FE calculation of additive manufacturing (laser sintering process) (CAE: CalculiX)
- Consulting and services in the field of CAD & CAE engineering
- Further development of FE systems for analyzing component strength and topology optimization
- Further development and implementation of an indicator lamp from electrical, optical and mechanical components for integration into a safety module (CAD: Creo Direct Modeling)
- FE simulation to investigate assembly tightness and optimize seals (CAE: ANSYS)
May 2013 - Dec 2015
2 years 8 monthsFreiburg im Breisgau, Germany
Research Associate
Fraunhofer Institute for Material Mechanics IWM
- Investigation of the metallurgy and strength of welded joints regarding residual stress formation
- Experimental generation of material data for weld simulation (thermo-mechanical, physical, metallurgical data)
- Further development of material models for weld simulation
- Numerical analysis of the welding process both as a standalone manufacturing step and within the entire production chain
- Project management and coordination with other research institutions
- Optimization of the welding process to reduce distortion in components, e.g., aluminum housing with active water cooling
- Representing the field in committees, at conferences and with project partners
- Design of test specimens for generating material data for crash simulation (aluminum profiles, sheets)
Jan 2009 - Apr 2013
4 years 4 monthsCottbus, Germany
Research Associate
Brandenburg University of Technology Cottbus
- Research in physical and numerical thermo-metallurgical and -mechanical simulation of local component properties in the 'Compressor Technologies and Materials' project funded by the state of Brandenburg
- Studies on material characterization under manufacturing conditions with various materials and welding processes (high-strength steels, heat-resistant steels, aluminum alloys, ceramics)
- Development of methods for investigating refractory ceramics
- Development of a method for studying the influence of hydrogen on welded joints, especially for laser beam welding
- Preparation of project proposals (DFG, DVS/FOSTA)
Apr 2008 - Dec 2008
9 monthsSindelfingen, Germany
Development Engineer / Designer
Autokabel Management GmbH
- Space analysis of the car engine bay for integrating new or modified units (CAD: CATIA V5)
- Project coordination and management, project development with other automotive suppliers
- Design of components for the start-stop vehicle system (busbars made of copper alloys, steel sheet brackets, connectors, cable terminals)
- Cable routing for cars using CATIA V5 and development of aluminum cables for weight reduction
- Creation of prototypes (STL parts) and sample components
- Customer support
Aug 2007 - Mar 2008
8 monthsFellbach, Germany
Development Engineer
Encontec GmbH
- Development and design of various vehicle components (CAD: Inventor, ProE)
- Development of a new generation of the feed module for exhaust aftertreatment systems in diesel vehicles for Bosch GmbH
- Conducting tolerance analyses for assemblies in the automotive and plant engineering sectors
- Customer support
Apr 1998 - Oct 2003
5 years 7 monthsLatakia, Syrian Arab Republic
Development Engineer
Syriatelekom
- Maintenance and commissioning of units for power conversion and uninterrupted power supply
- Creation of specifications for power supply, power conversion, and safety systems
Skills
Experience:
- Design
- Calculation
- Simulation
- Development
- Project Management
- Testing
- Fmea
- Plant Engineering
- Automotive Engineering
- Mechanical Engineering
- Vessel Construction
- Bodywork
- Assembly / Joining Technology
- Steel Construction
- Research And Teaching
- Materials Engineering
- Welding Technology
- Adhesive Bonding
- Steel
- Plastics And Composite Materials
Knowledge:
- Inventor
- Catia V5
- Creo
- Creo Direct Modeling
- Solidworks
- Fusion 360
- Ansys
- Abaqus
Additional Knowledge:
- Sysweld
- Simufact
- Linux
- Windows.
Languages
Arabic
NativeGerman
NativeEnglish
AdvancedEducation
Jan 2009 - Jun 2014
BTU Cottbus-Senftenberg
Dr.-Ing., Physical welding simulation of the cold crack susceptibility · Physical welding simulation of the cold crack susceptibility · Cottbus, Germany · summa cum laude
Oct 2003 - Jul 2007
TU Ilmenau
Dipl.-Ing. · Design Engineering · Ilmenau, Germany
Oct 1992 - Oct 1997
Tishreen University
Bachelor · Mechanical Engineering, Production Engineering · Latakia, Syrian Arab Republic
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