Alexander Moser

Layout Planner

Regensburg, Germany

Experience

Sep 2024 - Nov 2024
3 months
Germany

Layout Planner

Yaskawa Europe GmbH

  • Projects: Purem, Benteler Ford USA, Boysen.
  • Led the design of 2 robot welding cells, including CAD SolidWorks drawings for Purem.
  • Built the A3 robot cell line in CAD SolidWorks for the Boysen project.
  • Created a PowerPoint document with analyses on recovery concepts for robots and part positioners for a 5000m² battery production line at Ford USA.
  • Developed a concept for matching manufacturing processes and cell enclosures in the Benteler Ford USA project.
  • Provided engineering services via temporary employment (ANÜ) through SThree GmbH.
  • Software used: DS SolidWorks, PTC Windchill, Equipment Process Designer, MS Office, SAP.
Apr 2019 - Feb 2024
4 years 11 months
Germany

Technical Project Manager

Düker GmbH

  • Achievements: Resolved wear issues in Düker nozzle check valves and matched pneumatic actuators to all Düker butterfly valves without extra fittings.
  • Led technical projects, independently handled design and development tasks from concept to series launch.
  • Detailed CAD part and assembly design with manufacturing drawings and bills of materials.
  • Took on interdisciplinary tasks.
  • Product knowledge: Butterfly valves, nozzle check valves, H2-ready slide valves, hydrants, fire safety branches, fittings, downpipe supports, test fixtures.
  • P1: Designed Düker butterfly valves DN100-600 with ISO 5211 interface (VFA catalog, p.9).
  • B1: Matched pneumatic actuators from various makers to Düker butterfly valves with ISO 5211 interface.
  • B2: Created sales document for Düker butterfly valves catalog.
  • P2: Developed a wear-reducing plain bearing bushing for Düker nozzle check valves type 8015.
  • B3: Designed a bushing test fixture using Festo pneumatic parts.
  • B4: Conducted endurance tests on the bushing test fixture, documented results, analyzed and presented.
  • P3: Developed and designed clamp gears to ISO 5211.
  • P4: Built an Excel calculation file for fracture mechanics design and assessment of gas-carrying parts per DVGW G464.
  • B5: Performed FEM analyses on slide valves with Ansys Mechanical Pro.
  • P5: Designed and finalized the Düker BSA fire safety branch product line for mixed installations (series, 2022).
  • P6: Designed the Düker ring bracket for SML support in downpipe supports (series, 2022).
  • B6: Ran FEM calculations on Düker ring brackets, documented results, analyzed and presented.
  • B7: Prepared approval and sales documents for the Düker ring bracket and BSA fire safety branch.
  • Provided engineering services via ANÜ through Ingenieurwerk GmbH (06/2022–02/2024 and 04/2019–11/2020).
  • Software used: DS SolidWorks, PDMWorks, Ansys Mechanical Pro, Jira, ABAS, MS Office.
Jan 2019 - Apr 2019
4 months
Austria

CAD Designer

KTM Sportmotorcycle GmbH

  • Achievements: Created and refined a concept to mount the Connectivity Box 2.0 on the AKF tank, from idea to series production.
  • Handled CAD design and development tasks, detailed to manufacturing drawings.
  • Product knowledge: KTM Superduke 1290 R.
  • B1: Designed plastic parts for the 1290 Superduke R: sprocket cover, AKF mount, brake line retainer, windshield.
  • B2: Developed and designed a mount for the Connectivity Box 2.0.
  • B3: Designed a rubber connector box for the Superduke R.
  • B4: Created and updated drawing documents.
  • Provided engineering services via ANÜ through Ingenieurwerk GmbH.
  • Software used: PTC Creo Parametric, PTC Windchill, MS Office.
Dec 2016 - Nov 2018
2 years
Germany

CAD Designer

KraussMaffei Berstorff GmbH

  • Achievements: Independently developed and detailed a fully functional mobile measurement cart for extruder cylinders, from concept to first tests.
  • Managed technical orders, led design and development, SAP documentation.
  • Product knowledge: Extrusion machines and lines, extruder screws, tire lines.
  • B1: Handled over 300 spare-parts orders: led design, execution, scheduling, SAP documentation.
  • B2: Designed a mobile pneumatic measurement cart with Festo parts for extruder cylinder inspection; prepared manufacturing docs and assembly instructions.
  • B3: Designed and 2D-developed parts for extrusion machines: extruder screw, process section, extruder barrel, barrel liners, feed zones, calender rolls.
  • Provided engineering services via ANÜ through Ingenieurwerk GmbH.
  • Software used: PTC Creo Parametric, PTC Windchill, SAP, MS Office.
Jan 2013 - Jun 2022
9 years 6 months
Germany

CAD Designer

Knorr-Bremse SfN GmbH

  • Achievements: Named inventor on a Knorr patent for a roller freewheel. Originated and designed a new brake lever to reduce air gap. Built a MDO-CAD assembly to analyze overall brake hysteresis and a FEM-CAD assembly for carrier analysis.
  • Handled various CAD and FEM design tasks in detail, including manufacturing drawings and data management.
  • Product knowledge: Solenoid valves, brake carriers, calipers, brake levers, roller freewheels, test fixtures.
  • P1: Developed a roller freewheel for torque transfer in the adjuster of commercial disc brakes (inventor on patent WO2016162411A1).
  • B1: Designed freewheel plastic parts and assemblies for series; variants for patent.
  • B2: Created 2D drawing and patent application docs.
  • B3: Analyzed kinematic chain of a new complete brake using Creo Mechanism Dynamics (MDO), plotted hysteresis curve.
  • P2: Developed a new brake lever for Knorr ST7-430 disc brake after air-gap complaint.
  • B4: Conducted motion analyses for ST7-430 using Creo Behavioral Modeling (BMX), evaluated gap changes, CAD design.
  • P3: Enhanced ST7-430 brake carriers based on broken carrier images.
  • B5: Performed FEM on ST7-430 SAF and Schmitz-Cargobull carriers, analyzed and presented, CAD design.
  • B6: Designed gauge fixtures for ST7-430 carriers in SolidWorks.
  • B7: Developed Creo Mechanica FEM assembly for carrier analysis.
  • B8: Surface modeling on ST7 calipers for casting and weight optimization and machining.
  • B9: Designed transport fixture for automated assembly of EBS solenoid valve nozzles.
  • B10: Designed vibration and single-shot test rigs for new EBS solenoid valve tests.
  • B11: Detailed design of solenoid valve parts: plunger, seal pill, armature, cage, yoke, connector, housing, drawings.
  • B12: FEM design and creation of a seal pill for new ABS NO-NC solenoids, documented analysis, presentation, CAD design, drawing.
  • B13: Developed and designed solenoid valve splash guard and current-rail clamp with latch.
  • B14: Prepared presentations on data matrix codes and recycling codes.
  • B15: Developed FEM assemblies, analyses, test report evaluations, tolerance chain, wall thickness, O-ring, spring design, load-case comparisons, DFMEA, PPAP review.
  • Provided engineering services via ANÜ through Ingenieurwerk GmbH (01/2021–06/2022 and 01/2013–05/2015).
  • Software used: PTC Creo Parametric, Creo Simulate, Creo BMX, MDO, DS SolidWorks, MS Office, CVS.
Aug 2012 - Nov 2016
4 years 4 months
Germany

CAD Designer

Gleason-Pfauter Maschinenfabrik GmbH

  • Achievements: Developed and 3D/2D detailed a new hydraulic concept to reduce costs of P-series gear hobbing machines.
  • Handled CAD design, quotes, assembly.
  • Product knowledge: Gear cutting, hobbing and shaping machines.
  • B1: Separated the feed spindle drive from the axial slide. 3D/2D design of axial slide, feed unit, carriage housing, drive housing, spindle drive, covers, axial drive, columns, hydraulics; created coating instructions.
  • B2: Developed and implemented cost-saving measures on P-series machine modules: chip conveyor, coolant unit, axial drive. Evaluated and presented, created drawings.
  • B3: Designed alternative machine modules for cost evaluation: new main drive, stroke adjustment, stroke measurement system.
  • B4: Designed a coating device for the P500S hobbing machine slide.
  • B5: Developed and 3D/2D detailed new hydraulics for P-series: piping to pump unit, enclosure parts, preassembled hoses for installation.
  • B6: Calculated hydrostatic guide for P200S: capillary length and pressure, specific resistance.
  • B7: Designed a transport frame for a milling spindle unit.
  • B8: Designed a telescopic sheet cover on the milling head.
  • B9: Prepared specifications for BR55 machine enclosure.
  • B10: Designed sheet covers and pneumatic modules.
  • B11: Created machine layouts, assembly manuals, presentations, drawings, change notices.
  • Provided engineering services via ANÜ through Ingenieurwerk GmbH (06/2015–11/2016 and 08/2012–01/2013).
  • Software used: PTC Creo Parametric, PTC Windchill, Oracle SAP R3, MS Office.
Apr 2012 - Aug 2012
5 months
Germany

Senior Design Engineer

Continental Mechanical Components Germany GmbH

  • Achievements: Developed an improved injection pump flange using FEM to reduce piston misalignment, from concept to presentation to VW in Wolfsburg.
  • Handled CAD, FEM, DFMEA tasks.
  • Product knowledge: GHP single-piston injection pumps.
  • P1: Designed a single-piston injection pump flange.
  • B2: Applied evaluation methods to assess concepts.
  • B2: Created a FEM assembly of the single-piston pump, ran calculations, presented results to VW in Wolfsburg.
  • B3: Served as DFMEA core team analyst.
  • B4: Prepared manufacturing docs, BOMs and presentations.
  • Provided engineering services via ANÜ through Ingenieurwerk GmbH.
  • Software used: PTC Creo Parametric, Creo Simulate.
May 2011 - Feb 2012
10 months
Germany

Mechanical Engineer

Sennebogen Maschinenfabrik GmbH

  • Design and development tasks, project work and series support.
  • Product knowledge: Upper carriage for carriers on excavators and cranes, drilling and piling rigs.
  • B1: Improved engine and charge-air cooling systems, exhaust and air filter systems.
  • B2: Designed sheet metal and body panels.
  • B3: Designed a hydraulically operated sound insulation flap.
  • B4: Modified carrier for new drive units and kinematic systems.
  • B5: FEM calculations on base frame with bearing analysis and optimization.
  • B6: Implemented technical changes with integration into series production.
  • B7: 2D detailing, BOMs, PLM data management.
  • Permanent position as mechanical engineer (FH).
  • Software used: DS SolidWorks, SolidWorks Simulation, Keytech PLM, MS Office.
Nov 2010 - Feb 2011
4 months
Germany

Mechanical Engineer

Bosch Rexroth AG

  • Product knowledge: Sheave carriers in stage technology portal zones.
  • B1: FEM calculations on sheave blocks, static and buckling analyses.
  • B2: Detailed design of sheave blocks for the Bolshoi Theatre stage in Moscow.
  • B3: Prepared manufacturing documentation.
  • Provided engineering services via Adecco Personaldienstleistungen GmbH.
  • Software used: PTC Creo Parametric, Creo Simulate.
Jan 2009 - May 2010
1 year 5 months
Berlin, Germany

Mechanical Engineer

Siemens AG

  • Technical lead and design of assignments commissioned by Siemens AG (Berlin).
  • Product knowledge: Siemens high-voltage switchgear, 8D series gas-insulated switchgear.
  • B1: Updated series parts for gas-insulated switchgear: current transformer housing, flange ring, compensators, E1-E2 kits, dome contacts, resin bushings.
  • B2: Designed tooling: assembly fixtures for 8DN8 bus assemblies; fixtures and tools for 8DN9 busbars; fixtures for 8DN8 circuit breaker and transformer assembly; test stands for 8DQ1 disconnect switch mechanics.
  • B3: Siemens project 1200kV: designed a 1200kV resin bushing test fixture; CAD build of test rig; FEM-designed support frame; designed conductor components and contacts for the test rig.
  • B4: Siemens project 4000A: CAD build of test assembly with current-extension modules for 4000A heating.
  • B5: Handled customer inquiries; conducted technical pre-meetings; defined technical requirements and project scope; worked on specs; estimated project hours; supported proposals; coordinated and delegated design tasks and schedules; presented designs and concepts; led design tasks.
  • Permanent position as mechanical engineer at TechnologyDoc GmbH.
  • Software used: PTC Creo Parametric, Creo Simulate.
Feb 2007 - Feb 2008
1 year 1 month
Germany

CAD Designer

Dornbracht GmbH & Co.KG

  • Achievements: Designed Dornbracht concealed thermostat modules and Tara Ultra Pivot single-lever kitchen faucet.
  • CAD detailing, concepts, feasibility studies, FEM.
  • Product knowledge: Design faucets and accessories for bath and kitchen, concealed fittings.
  • B1: Designed and developed Dornbracht concealed thermostat module 3/4" (Art.no. 35524970).
  • B2: Designed and developed Dornbracht concealed thermostat module 3/4" (Art.no. 35534970).
  • B3: Designed and developed Dornbracht Tara Ultra Pivot single-lever kitchen faucet (Art.no. 33845875-00).
  • B4: Designed and developed a rectangular bath faucet demo model.
  • B5: Created 3D faucet prototypes for Czech & Speake.
  • B6: Assembled 3D CAD of Dornbracht RAIN SKY M rain panel for ceiling mount (Art.no. 41100979).
  • B7: Designed parts for Viega Multiplex Trio unit (Art.no. 727970).
  • Provided engineering services via ANÜ through Ingenieurwerk GmbH.
  • Software used: DS SolidWorks, MS Office.
Jul 2006 - Dec 2006
6 months
Germany

Designer

Dräger Medical GmbH

  • Designed an X-ray C-arm support system, created drawings, performed FEM analysis.
  • 2D-3D CAD detailing.
  • Product knowledge: operating room supply units in medical technology.
  • On assignment at Dräger Medical Deutschland GmbH via Teccon GmbH.
  • Software used: DS SolidWorks, MS Office.
Jul 2006 - Dec 2006
6 months
Germany

Designer

HSK International

  • Designed a device to pivot a chain conveyor in material handling, created drawings.
  • 2D-3D CAD detailing.
  • Product knowledge: production and conveyor systems.
  • On assignment at HSK International via Teccon GmbH.
  • Software used: DS SolidWorks, MS Office.
Jul 2006 - Dec 2006
6 months
Germany

Designer

Hauni Maschinenbau GmbH

  • Designed the chain tension unit of a tobacco processing line.
  • Designed the feed unit of a tobacco processing line.
  • Designed the support frame of a tobacco processing line, 2D, PLM.
  • 2D-3D CAD detailing.
  • Product knowledge: production and conveyor systems.
  • On assignment at Hauni Maschinenbau GmbH via Teccon GmbH.
  • Software used: DS SolidWorks, MS Office.
Jan 2005 - May 2006
5 months
Germany

Sales Engineer

Works EDV-Service GmbH

  • 2D-3D CAD detailing.
  • Product knowledge: SolidWorks Premium, SolidCAM, CADENAS.
  • B1: Conducted CAD training: parts and assemblies, drawings, FEM, surface modeling, weldments.
  • B2: Delivered SolidWorks 2006 product demos to customers.
  • B3: Provided application consulting and hotline support.
  • B4: Joined a CADENAS sales seminar on parts management.
  • Supported users and led training for DS SolidWorks Premium.
  • Software used: DS SolidWorks, MS Office.
Mar 2005 - Jun 2005
4 months
Germany

Graduate Student

Mühlbauer High Tech International

  • Wrote a thesis: "Development of a process for safe page turning and singulation of passports" as part of a turnkey e-passport production line. Grade: 1.0.
  • B1: Patent and idea research.
  • B2: Methodical idea and solution finding.
  • B3: Evaluated solutions: plus-minus method, VDI 2225 ranking, utility analysis.
  • B4: Detailed design: black-box technique, CAD SolidWorks, functional flow explanation.
  • B5: Performed FEM, lifespan calculations for bearings, belt drive calculations, vacuum component design.
  • B6: Created manufacturing docs in SolidWorks.
  • B7: Prepared assembly and maintenance manuals.
  • Software used: DS SolidWorks, SolidWorks Simulation, MS Office.
Feb 2002 - Jul 2002
6 months
Regensburg, Germany

Intern

KUKA Schweißanlagen GmbH

  • Achievements: Successfully commissioned a 4-robot measurement cell at BMW Regensburg.
  • Department: Special Machines.
  • Product knowledge: industrial robots, KUKA KRC2 control system, robot simulation software.
  • P: Commissioned and assembled a 4-robot measurement cell in the BMW Regensburg body shop.
  • B1: Programmed robots at user level and optimized accessibility and cycle time.
  • Calibrated robot tool and base.
  • Calibrated robots to the E-46 vehicle coordinate system after transport and assembly.
  • B2: Trained on the KUKA KRC2 control system.
  • B3: Robot simulation.
  • B4: Operated a vision system.
Sep 1990 - Feb 1994
3 years 6 months
Germany

Apprentice Industrial Mechanic

Bayernwerk AG - E.ON AG

  • Specialization: plant engineering.
  • Manufacturing techniques.
  • Semifinished materials.
  • Mechanics.
  • Automation technology.
  • Learned practical and theoretical skills in mechanical engineering, manufacturing and maintenance.

Sole Proprietor

Regensburg, Germany

Working Student

Infineon AG

  • Staff in chip manufacturing.
Germany

Working Student

OSRAM OS

  • Operator, support in wafer production.

Summary

  • Developing the best possible solutions for complex design and development tasks

  • Producing products that meet the highest quality standards

  • Temporary employment with exclusive customer support

  • High creativity

  • Problem-solving skills

  • Technical understanding

  • Communication skills

  • Diligence and perseverance

Languages

German
Native
English
Advanced

Education

Sep 1990 - Feb 1994

Bayernwerk AG

Industrial Mechanic · Industrial Mechanic · Germany

FH-Regensburg

Diploma Engineer (FH) · Mechanical Engineering · Germany