Alexander Moser
CAD-Konstrukteur, Entwicklungsingenieur
Experience
Layout Planner
Yaskawa Europe GmbH
Projects: Purem, Benteler Ford USA, Boysen
Leadership of the development of 2 robot welding cells, including drawings using CAD SolidWorks for the customer Purem. Construction of the A3 robot cell line using CAD SolidWorks for the Boysen project. Creation of PowerPoint documentation, including analyses, about recovery concepts of robots and workpiece positioners for a 5000m² car battery production line from Ford in the USA. Creation of a concept for the assignment of manufacturing processes and cell enclosure in the Benteler Ford USA project.
Technical Project Leader
Düker GmbH
Successfully resolved wear issues with Düker check valves. Successfully matched pneumatic actuators to all Düker butterfly valve nominal widths without requiring additional accessories.
- Construction of Düker butterfly valves DN100-600, standard interface according to ISO 5211
- Assignment of pneumatic actuators by manufacturers for Düker butterfly valves
- Development of plain bearing bushings for wear reduction
- Development of bushing test equipment with Festo pneumatic main series parts
- Development and construction of mountable gears according to ISO5211
- Development of Excel calculation file for fracture mechanics design
- FEM analyses on gate valves using Ansys Mechanical Pro
- Construction and final development of the Düker BSA fire protection branch product line
- Construction and development of the Düker ring console SML support for downpipe support
- FEM calculations on Düker ring consoles
- Creation of approval and sales documents
Design Engineer
Knorr-Bremse SfN GmbH
Notable achievements:
- Listed as inventor on Knorr patent for a freewheel clutch
- Originator and responsible designer for new brake lever to reduce air play
- Successful setup of MDO-CAD assembly for analyzing complete brake hysteresis
- Successful setup of FEM-CAD assembly for brake carrier analysis
Key projects:
- Development of freewheel clutch for torque transmission in commercial vehicle disc brakes (Patent WO2016162411A1)
- Development of new brake lever for Knorr disc brake ST7-430
- Further development of ST7-430 series brake carriers
Tasks included:
- FEM calculations and analyses
- Surface modeling for casting and weight optimization
- Development of transport fixtures for automated assembly
- Construction of test equipment and fixtures
- Design of magnetic valve components
- Creation of technical documentation and presentations
- Analysis of measurement reports
- Tolerance chain analyses
- DFMEA analysis
Design Engineer
KTM Sportmotorcycle GmbH
Development and design of plastic parts for the 1290 Superduke R including:
- Sprocket cover
- AKF holder
- Brake line lock
- Wind shield
Successfully created and implemented concept for mounting Connectivity Box 2.0 to AKF container from idea to series production. Developed and designed rubber connector box.
Design Engineer
KraussMaffei Berstorff GmbH
- Technical processing of over 300 spare parts customer orders
- Design of mobile pneumatic measuring cart with Festo components for pigging extruder cylinders
- Design and 2D development of extrusion machine parts: extruder screw, process section, extruder cylinder, cylinder bushings, feed zones, calender rolls
Successfully developed fully functional measuring cart for surveying extruder cylinders independently, from concept to first test deployments.
Design Engineer
Gleason-Pfauter Maschinenfabrik GmbH
Created and implemented new hydraulic concept to reduce costs of P-series gear shaping machines.
Key responsibilities:
- Separation of stroke spindle drive from axial slide
- Development and implementation of cost reduction measures for machine assemblies
- Development of alternative machine assemblies for cost evaluation
- Design of coating fixture for gear shaper guide
- Development of new hydraulic supply system including piping and housing parts
- Calculation of hydrostatic guide parameters
- Creation of machine layouts and documentation
Senior Design Engineer
Continental Mechanical Components Germany GmbH
Development of improved injection pump flange using FEM to reduce piston tilt, from concept to presentation at VW in Wolfsburg.
Key responsibilities:
- Development and design of single-piston injection pump flange
- Application of evaluation methods for concept assessment
- Creation of FEM assembly and calculations
- DFMEA core team analyst
- Creation of manufacturing documentation
Mechanical Engineer
SENNEBOGEN Maschinenfabrik GmbH
- Further development of engine and charge air cooling systems, exhaust systems and air filter systems
- Design of paneling and sheet metal body components
- Design of hydraulically operated sound protection flap
- Implementation of adaptation designs on equipment carrier
- FEM calculations of equipment carrier base frame
- Implementation of technical changes with simultaneous integration into series production
Mechanical Engineer
Bosch Rexroth AG
FEM calculations and design adjustments of rope roller carriers for the portal zone of the Bolshoi Theater in Moscow:
- FEM calculations of rope roller blocks, static and buckling analyses
- Design development of rope roller blocks
- Creation of manufacturing documentation
Mechanical Engineer
Siemens AG
Technical management and development of design projects for gas-insulated high-voltage switchgear through Siemens AG (Berlin).
Key responsibilities:
- Design development of series parts for gas-insulated switchgear
- Design of assembly fixtures and testing equipment
- Design work on 1200kV project including test fixtures and components
- Design work on 4000A project including test assemblies
- Customer requirements analysis and project planning
- Technical documentation and presentations
Design Engineer
Dornbracht GmbH & Co.KG
Designer responsible for:
- Dornbracht concealed thermostat modules
- Tara Ultra Pivot single-lever kitchen mixer
Key projects:
- Design and development of concealed thermostat module series neutral 3/4" (Art.nr. 35524970)
- Design and development of concealed thermostat module series neutral 3/4" (Art.nr. 35534970)
- Design and development of Tara Ultra Pivot single-lever kitchen mixer (Art.nr. 33845875-00)
- Creation of 3D fittings prototypes
- Construction of 3D-CAD assembly for RAIN SKY M shower panel
CAD Designer
Dräger Medical GmbH
Design of X-ray C-arm support arm system, including drawings and FEM analysis
CAD Designer
HSK International
Design of device for pivoting a chain conveyor from the conveyor technology sector, creation of drawings
CAD Designer
Hauni Maschinenbau GmbH
Design of tobacco processing plant components:
- Chain tensioning unit
- Feeding unit
- Support frame
Sales Engineer
Works EDV-Service GmbH
- Conducting CAD training: parts and assemblies, drawings, FEM, surface modeling, welded construction
- Conducting SolidWorks 2006 product presentations for customers
- Application consulting and hotline support
- Participation in CADENAS parts management sales seminar
Diploma Student
Mühlbauer High Tech International
Development of a process for secure page turning and separation of passports as a module of a turnkey ePass production system.
Key tasks:
- Patent and idea research
- Methodical idea and solution finding
- Solution variant evaluation
- Design development using black box technique
- FEM calculations and component lifetime calculations
- Creation of manufacturing documentation
- Creation of assembly and maintenance instructions
Diploma thesis grade: 1.0
Intern
KUKA Schweißanlagen GmbH
Successfully commissioned 4-robot measuring cell at BMW plant in Regensburg.
Key responsibilities:
- Robot programming and optimization
- Robot tool and base measurement
- Calibration of robots for E-46 vehicle coordinate system
- Training on KUKA KRC2 control system
- Robot simulation
- Operation of image processing system
Apprentice Industrial Mechanic
Bayernwerk AG
Training in:
- Manufacturing techniques
- Semi-finished products, materials
- Mechanics
- Automation technology
Summary
Languages
Education
FH-Regensburg
Diplom-Ingenieur (FH) Maschinenbau · Maschinenbau · Regensburg, Germany
Bayernwerk AG
Industriemechanik · Germany
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