Recommended expert

Jürgen Sailer

Projects as a Self-employed Engineer

Jürgen Sailer
Fürstenfeldbruck, Germany

Experience

Jan 2024 - Mar 2025
1 year 3 months

Projects as a Self-employed Engineer

Self-employed Engineer

  • Project for Liebherr Excavators: routing of complex, parametric cable harness systems for various excavator systems using PTC/Creo Cabling 10.0
  • Processing and creating bills of materials in Windchill (Albatros)
  • Project for Harmann: change management of control units in the automotive sector for OEMs such as Porsche, Audi and VW Group using Teamcenter
  • Coordinating and communicating changes with the involved departments
  • Project for the service provider Segula: administration of various CAD systems (myPLM, CATIA, PTC/Creo, Siemens NX), PLM systems (Teamcenter, Windchill) and OEM-specific systems (VWCGR Lite, Porsche PDMU Offsiteclient)
  • License management and organizing procurement of licenses for OEM-specific systems
  • Organizing and conducting CAD training for PTC/Creo Parametric
  • Project for Giesecke + Devrient in Munich: support for the introduction of Windchill, integration of the CAD system Creo Direct Modeling and the ERP system SAP
  • Designer for cable harness routing for banknote inspection machines in PTC/Creo Parametric and Creo/Cabling
  • Transferring data to SAP; maintaining material numbers in SAP and SAP ECTR
  • Preparing assemblies and bills of materials for transfer to Windchill and SAP
  • Maintenance and management of variants for the banknote inspection machines
  • Creating master data and migrating data from CAD to SAP (SAP PP, SAP MM)
  • Working agilely with Jira
Jan 2022 - Jan 2024
2 years 1 month

Projects as a Self-employed Engineer

Self-employed Engineer

  • Project for the service provider Segula: administration of various CAD systems (myPLM, CATIA, PTC/Creo, Siemens NX), PLM systems (Teamcenter, Windchill) and OEM-specific systems (VWCGR Lite, Porsche PDMU Offsiteclient)
  • License management and organizing the procurement of licenses for OEM-specific systems
  • Organizing and conducting CAD training for PTC/Creo Parametric
  • Project for Giesecke + Devrient in Munich: support for the introduction of Windchill, integration of the CAD system Creo Direct Modeling and the ERP system SAP
  • Designer for cable harness routing for banknote inspection machines in PTC/Creo Parametric and Creo/Cabling
  • Transferring data to SAP; maintaining material numbers in SAP and SAP ECTR
  • Preparing assemblies and bills of materials for transfer to Windchill and SAP
  • Maintenance and management of variants for the banknote inspection machines
  • Creating master data and data migration from CAD to SAP (SAP PP, SAP MM)
  • Agile work using Jira
  • Project for Andreas Hettich GmbH in Tuttlingen: administration of PTC/Creo 4.0, preparation for the switch to PTC/Creo 8.0, creating new start models for standard and sheet metal parts, generating new material data, coordinating design and creating drawing templates
  • Project for Silver Atena in Karlsfeld: concept development for housing parts and foil keyboards for the central control panel of the PUMA infantry fighting vehicle; creating material data, preparing and maintaining bills of materials and work plans in SAP
  • Project for EDAG in Munich: SE team lead for headlights for BMW 7 Series, project management and leading meetings, agile work with Jira
Jan 2021 - Dec 2021
1 year

Projects as a Self-employed Engineer

Self-employed Engineer

  • Project for the service provider Segula: administration of various CAD systems (myPLM, CATIA, Creo Parametric, Siemens NX) and PLM systems (Teamcenter, Windchill)
  • Project for Giesecke + Devrient in Munich: designer for cable harness routing for banknote inspection machines in PTC/Creo Elements and Spacecable; transferring data to SAP; maintaining material numbers in SAP and SAP ECTR
Oct 2020 - Dec 2020
3 months

Projects as a Self-employed Engineer

Self-employed Engineer

  • Project for Siemens SMO: preparation for the introduction of Teamcenter, IPEM in combination with PTC/Creo 4.0, Windchill and Siemens NX
  • Evaluation of whether the PLM system Windchill can be replaced by Teamcenter at Siemens Mobile
  • Designer for concept development to provide large assemblies (up to 50,000 components) in Teamcenter for efficient processing in PTC/Creo Parametric
  • Concept creation and administration of the IPEM interface for data exchange between Teamcenter and PTC/Creo Parametric
  • Project coordination with Siemens partners across Germany as well as in the USA and Canada (online meetings)
Jan 2020 - Sep 2020
9 months

Freelance work

Freelance work

  • Preparation for self-employment (participation in training sessions)
  • Creation of training materials
  • Method development for automated vehicle development
Jan 2016 - Dec 2019
4 years

Technical Project Management / Development Specialist

Intec GmbH

  • Parallel project: designer for conveyor and transport systems for Maytec GmbH; automatic creation of manufacturing documentation for assembly and transport systems (with pick and place) based on aluminum profiles
  • Technical project management for the geometric design and integration of the interior/rear package at BMW Group (EG-232)
  • Product line LI (Jan 2018–Dec 2019): responsible for the INext (I20) interior, design and coordination of the design
  • Integration of driver assistance systems for highly and fully automated driving, positioning of lidar control units and sensors, design of the mounting concept, wiring harness routing and connector connections
  • Integration of connected car and mobile services, high-voltage storage and cables, high-performance computer for Level 4 driving
  • Concept development to optimize cell arrangement and packaging of high-performance battery systems for hybrid and electrified vehicles; crash requirements for battery systems; packaging of the vehicle door and interior parts
  • Product line LK (Jan 2016–Dec 2017): responsible for the interior of BMW 5 Series (G3x), 3 Series (G20), X3, X4 (G01/G02); parallel product line LU: interior of BMW 1 Series and Mini, integration of modern driver assistance systems
  • Technical leadership of external development service providers
  • Geometric integration of door panels, cockpit and concept layout
  • Concept development for tailgate hinges, integration of rear lights, wiring harness routing, control units, batteries and high-voltage storage
  • Participation in the development of the GEPARD data system based on Teamcenter; requirements engineering
Apr 2015 - Jan 2016
10 months

Project Engineer

Westhouse Engineering GmbH

  • Deployed as a platform manager in the BMW Group for development design (ED-131)
  • Responsible for design-related platform scopes of all derivatives (BMW, Mini, Rolls Royce)
  • Coordination of design and technical convergence; enforcement of design requirements
  • Concept design for fog lights and integration into bumpers
  • Draft design for integration of the new sliding roof and panorama roof generation
  • Concept development for door handles with advanced sensors
Oct 2014 - Apr 2015
7 months

Concept Designer

Magna Steyr

  • Concept development for seats (BMW F39)
  • Initiated supplier meetings; coordination of seat scopes with BMW
  • Concept development for lowering and body shell connection of the seat structure by 20 mm in the second row of seats
Jan 2010 - Sep 2014
4 years 9 months

Project Manager

IndustrieHansa GmbH

  • Project management and technical leadership of 8–10 employees for packaging (passenger cell/rear) of all X vehicles, 5 Series, 6 Series, 7 Series BMW
  • Served as packaging lead (01.01.2013–28.02.2014) and deputy packaging lead (01.07.2012–31.12.2012)
  • Responsible for integration of mobile services into MAN Truck cab parts (15.04.2014–30.09.2014)
  • Creation of parametric SAE shells with regulatory fields for headrests and belts; validation of seat mechanics and ergonomics
  • Design of contours for upholstery, covers, headrests, center armrests, belt guides and interior mirrors
  • Kinematic validation of seats and HV storage packages (X5 PHEV, 5 Series PHEV)
  • Virtual and physical volume determination of trunk space; arrangement and mounting of high-voltage storage
  • Parallel project for Maytec GmbH: software tool for automatic creation of manufacturing documents for standard conveyor belts; migration from Pro/Engineer to SolidWorks; design and quotation for special machines 2009–2014
Feb 2008 - Dec 2009
1 year 11 months

Consultant for CATIA V5

IndustrieHansa GmbH

  • Design of equipment, handling devices and tools for BMW Munich and Dingolfing
  • Coordination of design projects including supplier management, cost and schedule responsibility
  • CAD trainer for CATIA V5 and Pro/ENGINEER, as well as basic, advanced and specialized trainings (surfacing, sheet metal, toolmaking, composite design)
  • Training for external clients from automotive, aviation and energy sectors
  • Projects and training with Siemens NX and SolidWorks
Feb 2006 - Jan 2008
2 years

CAD Specialist

FERCHAU GmbH

  • Project assignment at AOA Apparatebau GmbH (01.02.2006–31.08.2006 and 01.09.2007–31.10.2008): design and development of ventilation and water management systems for wide-body aircraft (A380, Boeing 787, Airbus 350); assembly, commissioning and inspection of initial prototypes; quality standards AS9100
  • Project assignment at MayTec Aluminium Systemtechnik GmbH (01.09.2006–31.08.2007): design of conveyor belt systems for BMW and Mercedes; programming for automatic creation of manufacturing documents; design automation; surface modeling of sheet metal and aluminum profiles
Jul 2001 - Jan 2006
4 years 7 months

Application-Engineer

Inneo

  • Detailed design of sheet metal parts for construction machinery (Atlas Copco), including flat patterns
  • Supporting customers in implementing CATIA V5 and Pro/Engineer; applying design methods and guidelines
  • On-site training for designers; preparation of training materials (surface modeling, tool design)
  • Installation of Pro/Engineer and PLM systems at customer sites
Jan 2001 - Jun 2001
6 months

Development Engineer

Kroma GmbH

  • Design of plastic injection molded parts and injection molds for Opel, BMW, and Webasto
  • Optimization of cycle times for injection molding production with a focus on cost efficiency
Apr 1994 - Dec 1999
5 years 9 months

Development Engineer

Hekatron GmbH

  • Design of plastic injection molded and sheet metal housings for fire detection and bank security systems
  • Supplier and project management; performing flow analyses
  • Coordination and awarding of subcontracts; design of packaging made from cardboard, plastic, and thermoformed parts
  • Selection of cost-optimized manufacturing processes
Nov 1991 - Mar 1993
1 year 5 months

Development Engineer

Mannesmann Kienzle GmbH

  • Design of sheet metal and plastic housings for special printers, including connectors, locks, and cable connections
  • Development of a read/write unit for magnetic stripe for airline tickets
Jul 1985 - Mar 1986
9 months

Toolmaker

Erwin Sick GmbH

  • Building injection molding and bending tools

Skills

  • 10 Years Of Experience In The Automotive Industry As A Project Manager.
  • Experience In Vehicle Development For Cars And Commercial Vehicles.
  • Experience In The Aerospace Industry.
  • Administration Of Plm And Cad Systems, Integrating Cad Systems Into Plm And Linking Erp Systems.
  • Over 10 Years Of Experience As A Cad Trainer.
  • Specialist In Method Development For Design And Engineering.
  • Specialist In Surface And Tool Design (Injection Mold, Casting, Progressive Die And Stamping-bending Tools).
  • Many Years Of Experience In Administrating, Maintaining And Installing Various Cad And Plm Systems.
  • Design Experience In Leading Cad Systems (Ptc Creo, Catia V5, Siemens Nx, Solidworks, Etc.).
  • Extensive Experience In Special Machine Building, Mechanical And Plant Engineering.
  • Developed A System For Automatically Generating Manufacturing Documents For Conveyor Belts.
  • Developed Technology For Using Bent Profiles, E.g., In Steel Construction, Special Machine Building And Vehicle Body Development.

Tools

  • Ptc Creo
  • Catia V5
  • Siemens Nx
  • Solidworks
  • Windchill
  • Teamcenter
  • Prisma
  • Cad Pdm
  • Sap
  • Sap Ectr
  • Sap Pp

Methods

  • Top-down Design
  • Agile Methods
  • Use Of Scrum
  • Waterfall Method

Languages

German
Native
English
Advanced
French
Advanced
Russian
Advanced

Education

Mar 1988 - Sep 1991

Furtwangen University of Applied Sciences

Diploma in Precision Engineering (FH) · Precision Engineering · Furtwangen, Germany

Aug 1982 - Jul 1985

Erwin Sick GmbH

Apprenticeship as a toolmaker for stamping and injection molding tools · Toolmaker for stamping and injection molding tools · Waldkirch, Germany

Certifications & licenses

CAD PDM Specialist in Design

Leadership for Managers

Project Manager

Composites Fundamentals

Personal Development

Driver Safety Training

Electrically Conductive Plastics

Need a freelancer? Find your match in seconds.
Try FRATCH GPT
More actions

Similar Freelancers

Discover other experts with similar qualifications and experience

Dane Clarke
Dane Clarke

Mechanical Design Engineer

View Profile
Gregor Pestsov
Gregor Pestsov

Coach

View Profile
Reuf Kadic
Reuf Kadic

Self-employed Mechanical Development Engineer

View Profile
Rafal Kaniecki
Rafal Kaniecki

Development Engineer

View Profile
Cedric Tiogo
Cedric Tiogo

B2B Freelance Design Engineer for Special Machines

View Profile
Johannes Fruntzek
Johannes Fruntzek

Material Handling Project Management

View Profile
Claus Eggersberger
Claus Eggersberger

Senior IT Project Manager – Insurance & Telecom Digitalization

View Profile
Bernd Pollinger
Bernd Pollinger

Setting up product configurators in SAP ECC for use in 4DE

View Profile
Andreas Winters
Andreas Winters

Solution Architect and Project Manager

View Profile
Mohsen Najah
Mohsen Najah

Freelancer as CAD Designer

View Profile
Josef Sonnenstein
Josef Sonnenstein

Development Engineer CNC Special Tool Machines

View Profile
Hendrik Bäker
Hendrik Bäker

Senior Mechanical Engineer Medical Devices

View Profile
Alexander Neumann
Alexander Neumann

Project management in embedded software and hardware development / Smart Home

View Profile
Vladimir Grega
Vladimir Grega

Design Engineer (freelance)

View Profile
Gheorghe Baju
Gheorghe Baju

Engineering, Development and Design

View Profile
Stephen Toward
Stephen Toward

Quality Management

View Profile
Daniel Opitz
Daniel Opitz

FMEA Moderator and Expert

View Profile
Uwe Driehaus
Uwe Driehaus

Senior Consultant, Development Engineer and Design Engineer

View Profile
Martin Mittermeyer
Martin Mittermeyer

Requirements Engineer

View Profile
Ihsan Karakurt
Ihsan Karakurt

Machine and Plant Design Engineer

View Profile
Peter Kortmann
Peter Kortmann

Hardware and Software Developer / Project Manager

View Profile
Silvia Biedermann
Silvia Biedermann

Business Consultant - Product Management Banking

View Profile
Mauricio Godinez
Mauricio Godinez

Design Engineer

View Profile
Philipp Schlegtendal
Philipp Schlegtendal

Project Manager, Business Analyst / Trainer / Entrepreneur

View Profile
Frank Rothmann
Frank Rothmann

CAD Designer in Medical Technology

View Profile
Stefan Müller
Stefan Müller

Technical Cost Planning

View Profile
Said Youzbachi
Said Youzbachi

Freelancer

View Profile
Florin Mihailescu
Florin Mihailescu

Program Manager – Batteries (EV-Electric Vehicle)

View Profile
Shekar Varadarajan
Shekar Varadarajan

Resident Engineer – G67 Thermal System

View Profile
Andreas Ewert
Andreas Ewert

Team leader in design

View Profile