Gregor Pestsov
Coach
Experience
Coach
Siemens AG
- Training students across multiple locations for Siemens (SPE, Siemens Mobility, Siemens Energy) on topics like additive manufacturing, robotics, CAD, control engineering, HMI, and VDE commissioning / IHK exam preparation
- Trained over 70 students at 5 locations, good reference from the company
- Coaching, hands-on training, Siemens TIA Portal, industrial automation
Project Manager
Audifon GmbH
- Led the data management system validation 'SolidWorks PDM' in the medical sector and acted as design consultant
- Data management system is ready for validation
- MS SharePoint, PDM, tolerance analyses with SolidWorks
- Software validation, MDR, data management, workflows, documentation, work instructions, FMEA, hearing aids
Packaging Operations Ice Manager
HelloFresh SE
- Analysis and coordination of the new installation of an automated thermoforming machine
- Created internal international reports/dashboards for ice pack production
- Worked on SLAs for preventive maintenance contracts
- Organized error and fault elimination, simplified information flow for reporting, signed SLAs
- Google Docs, Sheets, Slack, Jira
Project Engineer
Varta AG
- Managed mechanical design of new high-performance cells for hybrids (Tier 2 supplier for Porsche)
- Oversaw outsourcing of crash test simulation
- Technical supplier management (German, Japanese, Chinese, Korean suppliers)
- Tolerance analysis, DFMEA, and created presentations for top management
- Mechanical support during development of prototypes to production-ready Li-ion cells, including lid design and meeting hazard levels during crash testing
- Drawings and 3D models in Inventor, PDM: CIM DB, DFMEA with APIS, bills of materials in SAP, MS Office
Plant Engineer
Kelvion GmbH
- Complete redesign of an oil filtration system with recirculation
- Integration of pressure regulators, safety valves, and additional functions
- Designed the system and piping in SolidWorks routings/piping
- Used MS Project
Fixture Developer
Audifon GmbH
- Development and setup of fixtures for new hearing aids
- Use of fixtures in the production line
- Assembly and test fixtures for loading, testing, holding and end-of-line testing
- Drawings and 3D models, FEM in SolidWorks, PDM, tolerance analysis and dimensioning of parts
- Work with 3D printing (DLP) and STL, contact pins for precise low-pressure contacts, URScript for automation
Automation Project Engineer
Dahl Automation
- Design of automation systems and solutions with cobots and robots for GMP environments, retrofits and automation of existing production lines
- Development of 3D printable bumpers for cobots
- Deployment of ready-to-use systems with high productivity for end customers
- Universal Robot cobots, safety light curtains, bumpers, 3D printed custom vacuum grippers, pneumatic cylinders, sensors, machine vision, conveyors and feeding systems
- Drawings in SolidWorks and programming in URScript
Consultant / Engineering Consultant
Various Startups
- Design proposals and feasibility analyses for new products
- Co-development of products, 3D modeling and visualization for crowdfunding/fundraising
- 3D models and rendering in SolidWorks and Visualize
- Industries: lifestyle/sports, coronavirus air filters, sustainable energy
Management / Technical Project Manager and Technical Consultant
GPKO Engineering
- Management of a design office in Frankfurt am Main with external employees
- R&D, consulting, training and workshops for clients
Application Engineer
Destaco Europe GmbH
- R&D and project management for application and new design projects in collaboration with materials management and QA departments
- Redesign of market-ready products
- Creation of design guidelines and a macro that saves up to 70% time on drawing changes
- Development of pneumatic cam clamps, centering clamps, force clamps, pin pull cylinders and end-of-line test fixtures
- Drawings and 3D models in SolidWorks, FEM, PDM, Oracle ERP, FMEA moderation, Stage-Gate process including NPR, ECN and cost analysis
Design Engineer
Sturm Maschinen- & Anlagenbau GmbH
- Development and design of conveyor technology and electric monorail load-handling equipment for large corporations
- Creating drawings, 3D models, welded assemblies, and sheet metal structures
- FEM analyses in SolidWorks and AutoCAD Layout
- Using the eEvolution ERP system
Development Engineer
AO NIIRPI
- Research and development of new products and tools for metal-rubber bonding
- Designing injection molds for rubber buffers and fixtures
- Contributed to developing an industry standard
- Drawings, 3D models, and FEM analyses in SolidWorks
Engineer (Freelance)
Upwork
- Development and design for clients from the USA and UK
- Complete project handling for startups
- Designing coffee machine parts, plastic housings, and solar-powered chargers
- Mechanism animation and visualization in SolidWorks, rendering in KeyShot
Development Engineer
CFMOTO
- New product development based on a competitor's product
- Engine integration, exhaust sizing, and engine mount development
- Design and FEM analyses in SolidWorks
- Working with wiring diagrams, electrical systems, and a 3D measuring machine
Engineer
OOO Laura
- Preparing technical documentation for a public tender
- Developing invisible, bulletproof car armor
- Drawings, 3D models, exploded views in SolidWorks, and technical illustrations in Composer
- Working with 3D laser scans for layout
Development Engineer
OOO Neue Technologien
- Design and development of equipment for boiler houses
- Production of custom ejectors based on my own designs
- Design of new ejectors, degassers and separators and modification of shell-and-tube heat exchangers
- Creation of assembly plans, process flow diagrams and operating manuals in Kompas 3D CAD
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (9 years), Professional Services (6.5 years), Energy (5 years), Healthcare (2.5 years), Automotive (2 years), and Sport (1.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Product Development (13 years), Project Management (10 years), Research and Development (8 years), Quality Assurance (4.5 years), Production (2 years), and Operations (1 year).
Summary
I solve complex technical challenges efficiently: as a project manager and consultant I help SMEs implement their projects faster and at lower cost.
Project Management: With my experience I manage your projects in a goal-oriented and efficient way, especially in mechanical engineering, IT infrastructure, and the automotive industry - greenfield or brownfield.
Technical Consulting: I support you in optimizing your business processes and guide you through the implementation of new technologies and systems.
Process Optimization: Through effective stakeholder management, resource planning, and reporting I increase the efficiency of your projects and business operations.
Data Management: As a specialist in systems like SolidWorks PDM, I help you implement and validate data management solutions and lay the foundation for a data-driven strategy.
Coaching: I offer tailored training to bring your team up to date with the latest technology.
Efficiency Improvement: Through professional project management, projects are completed on time and within budget.
Competitive Advantage: Optimized processes and innovative solutions strengthen your market position.
Expertise: Benefit from my broad knowledge and experience to achieve your business goals.
Skills
Project Management: Stakeholder Management, Project Planning, Documentation, Process Optimization, Resource Management
Technical Consulting For Product Design, Development And Construction; Support For Commissioning, Fat And Sat
Development: Idea - Design - Model - Prototype - Series
Sizing, Detailing, Documentation
Calculation/simulation: Fem, Mks, Tolerance Analysis, Thermal Analysis, Seal Calculation
Application And Customer Adaptation Of The Product, Redesign, Reverse Engineering, Development Review, Fmea, Cost Reduction, Technical Procurement, Prototype Manufacturing, Topology Optimization, 3d Printing, 3d Modeling, Rendering
Project Management In Mechanical Engineering, Ai, Software, 3d Printing, Automation Technology, Conveyor Technology, Assembly And Test Fixtures, Packaging Technology, Automotive, Welding Technology, Plant And Container Engineering, Plastics Technology, Consumer Goods
Project Management Tools: Ms Project, Power Bi, Jira
Design & Construction: Solidworks, Autocad, Inventor, Pdm
Software Development: Vba, Python, Css+js, Ai Agents
Communication Tools: Confluence, Slack, Ms Office, Teams
Erp Systems: Oracle, Eevolution, Sap Mm
User Skills: Ansys, Catia, Creo, Fusion 360, Siemens Nx, Matlab+simulink, Altium Designer, Circuit Diagrams
Siemens Plc/tia Portal; Sac, Sap Sd, Wm, Pp
Programming: Bash, Java, Assembler, Fortran
Databases: Postgres
Driver's License (Car)
Experience With 3d Measuring Machines, 3d Printers, Angle Grinders, Single Girder Overhead Cranes, Hydraulic Presses, And Other Manual Skills
Languages
Education
Wilhelm Büchner Hochschule
MBA, Digital Business, Business Analytics · Digital Business · Darmstadt, Germany
Staatliche Polytechnische Universität Sankt-Petersburg
Diploma Engineer, Automotive and Tractor Engineering, focus on transmissions · Automobile and Tractor Engineering · Saint Petersburg, Russian Federation
Middle School No. 521, St. Petersburg
Saint Petersburg, Russian Federation
Certifications & licenses
Data-driven Decision Making pwc Course
GPM Basic Certificate in Project Management (ICB / IPMA)
Certified SolidWorks Expert (CSWE)
Certified SolidWorks Professional Advanced (CSWPA)
Certified SolidWorks Professional (CSWP)
Profile
Frequently asked questions
Do you have questions? Here you can find further information.
Where is Gregor based?
What languages does Gregor speak?
How many years of experience does Gregor have?
What roles would Gregor be best suited for?
What is Gregor's latest experience?
What companies has Gregor worked for in recent years?
Which industries is Gregor most experienced in?
Which business areas is Gregor most experienced in?
Which industries has Gregor worked in recently?
Which business areas has Gregor worked in recently?
What is Gregor's education?
Does Gregor have any certificates?
What is the availability of Gregor?
What is the rate of Gregor?
How to hire Gregor?
Average rates for similar positions
Rates are based on recent contracts and do not include FRATCH margin.
Similar Freelancers
Discover other experts with similar qualifications and experience
Experts recently working on similar projects
Freelancers with hands-on experience in comparable project as a Coach
Nearby freelancers
Professionals working in or nearby Frankfurt am Main, Germany
