Frank Baier
Subproject Lead Control Engineering
Experience
Subproject Lead Control Engineering
Aumann Beelen GmbH
- Concept development and detailing for a battery module assembly line
- Commissioning coordination at a major Bavarian automotive manufacturer
Interim Head of the Electrical Engineering Department
Rauch Möbelwerke
Technical Project Lead EOL Testing Module
TE Connectivity
- Continuous process improvement
- Coordinating activities between Manufacturing Engineering, Project Management, and Product Engineering
- Performing data analyses
- Technical production support
Interim Head of the Electrical Engineering Department
Rauch Möbelwerke
- Maintenance, electrical planning, and PLC programming
- Control engineering project management (retrofit)
CEO - Partner
Paintnology Digital Solutions GmbH
- Planning and execution support in automation engineering for machine and plant construction
- Preparation of tender documents, functional descriptions, and flowcharts
- Development of retrofit concepts for machine controls
- Digitalization solutions for production as Industry 4.0 retrofit solutions for SMEs
Paintnology GmbH
- Preparation of tender documents including cost estimates for installing new and modifying existing paint systems
- Development of control engineering concepts for special machines
C-P-S Group / Audi Ingolstadt
- Execution support in process engineering and mechanics in the paint shop (dryer adaptation)
- Coordination of suppliers and other trades during assembly and commissioning
- Progress monitoring based on the schedule
- Recording and tracking of defects
MVI Proplant / Audi Ingolstadt
- Planning and execution support in paint shop automation technology (retrofit)
- Focus on paint booth process engineering, dryer process engineering, and conveyor technology
- Support in concept development and detailed planning
- Coordination of suppliers during assembly and commissioning
- Recording and tracking of defects
Nedcar NL-Born
- Planning and execution support in the paint area (PVC seam sealing, paint systems, conveyor technology)
- Preparation of tender documents and specifications
- Participation in supplier meetings
- Support in project execution, commissioning, and optimization
Project Manager for Control and Process Engineering
Wenker / Lack-Trockner Audi Ingolstadt
- Analysis of the customer's requirements specification
- Development of tender documents for suppliers
- Evaluation of supplier offers
Wenker / Karo-Bau Trockner Audi Ingolstadt
- Supported project and site management in control systems
- Monitored and coordinated installation work
- Assisted with process engineering commissioning
EDAG / Nedcar NL-Born
- Provided planning support in the paint area (painting systems, conveyor technology)
- Created project schedules
- Prepared tender documents and specifications
- Participated in supplier meetings
- Assisted in project execution and commissioning
Wenker / KTL-Trockner BMW Dingolfing
- Supported project management in control systems
- Monitored and coordinated installation work
- Assisted with process engineering commissioning
Project Manager Plant Engineering
b+m surface systems GmbH
- Overall project management with budget responsibility over €2M (technical and commercial)
- Preparing proposals for new plants, modifications, and expansions including negotiations and contract drafting
- Developing concepts to improve the energy efficiency of paint systems and presenting them at international trade fairs and conferences
- Developing software including control concepts for energy saving in supply air treatment in paint systems, commissioning, and further development
- Writing reports and articles on energy efficiency for industry journals
- Leading R&D projects including preparing progress and final reports for government-funded development projects
- Preparing patent application documents including patent research
Sales Engineer
SMC Pneumatik GmbH
- Extensive product training in industrial pneumatics
- Supported and acquired customers in the sales territory
- Conducted territory and sales analyses
Service Technician
Colortronic GmbH
- Commissioning of gravimetric dosing systems and customer training in German and English
- Troubleshooting dosing systems, conveyors and dryers
- Analysis of faults to improve quality
- Conducting multi-day customer training sessions at the plant
Quality Specialist, Product Area AFC
W.E.T. Automotive Systems AG
- Quality assurance for AFC
- Test planning and FMEA
- Measuring equipment capability studies
- Handling customer complaints
- Error analysis and tracking
- Determination of quality costs
- Initial sampling (PPAP)
Energy Electronics Technician, Plant Engineering
G.D. Bracker & Söhne
- Control cabinet wiring
- Creation of circuit diagrams (WS-Cad)
Service Technician
Feige Abfülltechnik
- Mechanical and electrical installation and commissioning of filling plants for the chemical industry across Europe, including customer acceptance
- Customizing control programs to customer requirements
- Europe-wide service assignments for troubleshooting
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (18 years), Automotive (8.5 years), Information Technology (2.5 years), and Chemical (0.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Project Management (16 years), Product Development (9.5 years), Operations (8.5 years), Research and Development (6 years), Procurement (5.5 years), and Production (5 years).
Summary
- Over 20 years of project management experience in plant engineering
- Several years of experience designing paint systems
- Control engineering commissioning of ventilation systems
- Knowledge of Audi standards LSI1, LSI2, LSI3 and LS4
- Knowledge of the control system "EcoEMOS"
- Very good knowledge in PLC programming (especially Siemens S5, S7 and TIA), electrical engineering and drive technology
- Over 20 years of experience commissioning plants and special machinery
Skills
- Microsoft Dynamics Nav – Good Knowledge
- Microsoft Office Products – Good Knowledge
- Microsoft Project – Good Knowledge
- Plc Programming – Very Good Knowledge (Siemens)
- Autocad – Basic Knowledge
- C++ – Basic Knowledge
- Sap – Basic Knowledge
- Measurement Technology On Air Handling Systems
Languages
Education
Wilhelm Büchner Hochschule
Bachelor of Engineering with a focus on Automation Technology · Technical Computer Science · Darmstadt, Germany · 1,7
G.D. Bracker & Söhne
Apprenticeship as an Energy Electronics Technician in plant engineering · Energy Electronics Technician - Plant Engineering · Hanau, Germany · 2,0
Certifications & licenses
Siemens TIA Portal Introduction Course with S7-1500
Siemens
Siemens Simatic Programming 1 in TIA Portal
Siemens
Profile
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