Uwe Driehaus
Senior Consultant, Development Engineer and Design Engineer
Experience
Senior Consultant, Development Engineer and Design Engineer
Idoc/Seasight Solutions
- Assembly/disassembly device engineering.
- FEA calculation and design modification with CREO Simulate.
PolarixPartner
- Project management for plausibility check of development costs for mechanical, E/E and validation scopes.
- Plausibility check of development costs for mechanical and validation scopes.
Senior Consultant, Development Engineer and Designer
Forschner (Automotive)
- Development of HV connectors for eBuses.
- Design work on busbars in CATIA.
PolarixPartner
- Project management for plausibility check of development costs for mechanical, E/E and validation scopes.
- Plausibility check of development costs for mechanical and validation scopes.
FEV (Automotive)
- Battery development for trucks.
- Concept, design and construction in NX / Teamcenter.
- BTV for LV and TP.
- Cooling design of the cells/modules.
FEV (Automotive)
- Battery development for an H2EV.
- Concept, design and construction in NX / Teamcenter.
- BTV.
Schaeffler (Automotive)
- Inverter for axle drive.
- Advice on the constructive concept and layout.
- Design and construction of the busbars.
FEV (Automotive)
- Repair solution for battery (cell2pack).
- Advice on the constructive concept in terms of dismantling.
- Design and construction.
FEV (Automotive)
- Battery for an electric sports car.
- Advice on the constructive concept.
- Concept of the HV switching unit.
- Design and construction of the HV switching unit.
FEV (Automotive)
- Battery (cell2pack).
- Advice on the design concept.
- Concept of the HV switching unit and LV control in NX / Teamcenter.
FEV (Automotive)
- Thermal propagation in batteries.
- Advice on increasing safety in the event of battery fires.
FEV (Automotive)
- Fuel cell development.
- Advice on the series-ready construction of a fuel cell.
- Advice on building a fuel cell suitable for series production.
- CAD work in CATIA.
KOSTAL (Automotive)
- Development and construction of HV connectors.
- CAD development and construction in CATIA.
FEV (Automotive)
- BMS/EE compartment 800V / 400V.
- Advising the "Thermal Propagation" task force.
- Development in NX / Smaragd.
Renfert (Health Care)
- Steam boiler for a steam jet unit.
- Design changes due to changed sensors.
- Construction, calculation and documentation using CREO and SolidWorks (SWX).
TRI-Implants (Health Care)
- Dental implants.
- Building a library for TRI® DIGITAL IMPLANT with CREO.
FEV (Automotive)
- BMS/EE compartment 800V / 400V.
- Lead design and system architecture.
- Development and construction in NX / Smaragd.
Senior Consultant, Development Engineer and Designer
Matuschek / Schleich
- Toy set development.
- Advice on injection molding design.
- Construction work on injection molded parts for the toy set in CREO.
Forschner
- HV connectors for automotive.
- Design modification of different boxes for casting purposes.
- Support for engineering of casting parts.
- CAD design, 3D and 2D in CATIA V5 and NX.
Handtmann
- Intake manifold with integrated intercooler for passenger cars.
- Concept in the installation space.
- Positioning of the radiator and the throttle flap.
- Production-oriented distribution of the individual parts, 3D in CREO.
Renfert
- Steam boiler for a steam jet machine.
- Concept phase with alternative designs including cost evaluation.
- Construction and calculation of the preferred variant, 3D in CREO.
- Support of prototype production.
- Serial design, 3D and 2D in SolidWorks.
intercable
- Frame with vacuum box for passenger cars.
- Concept and DMU.
- Injection molding construction of a 2-part shell, 3D in CREO.
AUDI
- Controlling of supplier costs.
- Project management and reasonability of costs for development for E/E scopes.
- Project management and reasonability of costs for development for mechanical scopes.
- Project management and reasonability of costs for validation with single tests according to OEM standards.
intercable
- Various bus bars for passenger cars.
- Injection molding design with Cu inserts.
- 3D design in CREO.
ElringKlinger
- Various cylinder head covers with integrated oil mist separator for passenger cars, lorries and marine.
- Design work for injection molded parts in CREO and CATIA V5.
Continental
- Pigtail for an eBike.
- Design concept and sealing of grommet.
- 3D and 2D design in CREO.
Norma UK
- V-clamp for exhaust systems.
- Prototype and serial design.
- Drawings for customers and machining.
- 3D and 2D design in CREO.
Helbling
- Housing for a DC/DC converter.
- Design-to-cost concept to save manufacturing costs.
- Design concept suitable for die casting and assembling.
- 3D and 2D in CATIA V5.
Handtmann
- Intake manifold with integrated charge-air intercooler.
- Concept to save manufacturing costs.
- Design suitable for die casting and injection molding.
- 3D and 2D design in CREO.
Siemens
- System consulting for gearbox for eDrive.
- Consulting on concept, dimensioning and packaging.
- DVP and appraisal of returns.
- Requirement engineering: evaluation of the requirement specification sheet of the OEM.
- Requirement engineering: issue of a requirement specification sheet for the gearbox supplier.
Schuler
- Planetary gear units (mechanical engineering).
- First draft, dimensioning and design of a planetary gearbox.
- 3D and 2D in Pro/ENGINEER and CATIA V5.
- FEA in CREO Simulate.
SHW
- Bilge pump for SUV engines.
- Packaging and design of the bilge pump integrated into an oil slicer.
- 3D and 2D design in Pro/ENGINEER.
Mando
- ESP for passenger cars.
- First draft of hydraulic manifold with variable pump.
- Comparison of alternatives.
- 3D and 2D design in CATIA V5.
AEGid
- Gripper for a microchip.
- First draft, development and drawings for machining of the gripper assembly.
- 3D and 2D in Pro/ENGINEER.
MTU
- Turbocharger for marine engines.
- Design of various assemblies with turbine, compressor and housings, shafts, sealing and lubrication.
- Design suitable for casting and machining.
- 3D and 2D in Pro/ENGINEER.
Siemens
- Asynchronous motor for eDrive.
- Design-to-cost of details ready for prototyping and mass production.
- Optimization for mass production.
Siemens
- Gearbox for eDrive.
- First draft and patents of a 2-gear rotary gearbox in various variations.
- Simulation with MATLAB/Simulink.
Siemens
- System consulting for gearbox for eDrive.
- Consulting, concepts, pre-dimensioning and packaging of the gearbox.
- Requirement engineering: draft of the requirement specification sheet for A-sample.
ElringKlinger
- Various cylinder head covers with integrated oil mist separator and impactor.
- First draft and serial development.
- 3D and 2D in Pro/ENGINEER and CATIA V5.
ElringKlinger
- Forging tool holder.
- Design and drawing according to OEM standard.
- 3D and 2D in CATIA V5.
PM Atemschutz
- Quick connector for breathing hood.
- First draft and design suitable for injection molding with all drafts and parting lines.
- 3D and 2D in Pro/ENGINEER.
Hummel-Formen
- Various injection molded parts.
- Modifications of customer parts to meet tooling needs (geometry, parting line, drafts, thickness and material accumulations).
- 3D and 2D in Pro/ENGINEER and CATIA V5.
BMW
- Controlling of supplier costs.
- Project management and reasonability of costs for development for E/E scopes.
- Project management and reasonability of costs for development for mechanical scopes.
- Project management and reasonability of costs for validation with single tests according to OEM standards.
Daimler
- Controlling of supplier costs powertrain.
- Project management for mechanical and application scopes.
- Reasonability of costs for development based on requirement specification sheets and/or quotations.
- Evaluation of costs for concept, development, design work, mechanical testing, validation, car application and OBD scopes.
GKN
- Development of a differential star for passenger car transmissions.
- Design and FEA of components in the differential gearbox.
- 3D in Pro/ENGINEER, FEM calculation with Pro/Mechanica.
Senior Consultant, Development Engineer and Designer
Aixtron
- Components for a vacuum coating system.
- Design and drawing derivation of components of an OLED coating system.
- Design in Pro/ENGINEER.
Pierburg
- Development of various EGR coolers.
- Conceptual design for realization of EU5 and EU6 exhaust gas standards for various diesel engines in passenger cars and commercial vehicles.
- Design of cooling channels, EGR valve and bypass connection.
- Prototype construction, casting raw parts and definition of mechanical machining.
- Thermal, mechanical and structural mechanics optimization.
- Standard die cast construction.
- 3D and 2D in Pro/ENGINEER and CATIA V5.
FEV
- User training for a foreign project team.
- Pro/ENGINEER training from basic level to the almost complete model of a cylinder crankcase within a training series "Motorenbau".
- Complete training in English.
- Combined training of combustion engine design and CAD tool handling.
- Explanation of procedures, design focus of respective components, tips and tricks.
Pierburg
- Design of a controlled intake manifold for a V8-cylinder Otto engine with gasoline direct injection.
- Concept for routing of air flow and cross-sections of the channels, control of channel length and CVTS control.
- Detailing of 3D data for mold making.
- Development through various stages from magnesium sand casting up to magnesium die casting.
- Customer and machining drawings.
- Customization for various cars including packaging and modification of variant parts.
- 3D and 2D in Pro/ENGINEER.
Pierburg
- Development of various intake manifolds and charge air manifolds for passenger cars.
- Concept development for the supply phase.
- Detailed 3D and 2D design in Pro/ENGINEER and CATIA V5.
FEV
- Combustion engine development.
- Pro/ENGINEER administration for all VW projects.
- Development and design work for combustion engines for various end customers.
- Focus on crankcase, cylinder heads including timing and valve drive, and crankshaft drive.
- Packaging in various projects.
- 3D and 2D in Pro/ENGINEER.
Hoogovens
- Design of the body of a wagon from extruded aluminum extrusion profiles and calculation of the structure.
- Pro/ENGINEER concept as top-down design, including dependent references for Pro/Mechanica shells.
- Pro/ENGINEER administration and user coaching.
- Detailed design of the railcar superstructure from welded aluminum extrusion profiles.
- 3D in Pro/ENGINEER, FEA in Pro/Mechanica (complete wagon as shells).
Vaillant
- R&D services.
- Pro/ENGINEER CAD coaching.
- Design of various gas burners.
- Design of various design housings for heating controllers.
- 3D and 2D in Pro/ENGINEER, FEA in Pro/Mechanica.
DENEX
- CAD consultant and teacher.
- Training program for new Pro/ENGINEER users.
- Basic training.
- Advanced training.
- FEM training.
BSB
- Design of various insulations for power plants.
- Pro/ENGINEER administration and network-based system maintenance.
- Pro/ENGINEER user training for employed designers.
- 3D representation of typical design situations during construction site assembly.
- 3D modeling as an overview, e.g. of a flue gas desulfurization system.
- 3D modeling of an internally insulated transition area behind the turbine (round to square) under extreme operating conditions, including drawing derivation with all sheet metal developments.
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Automotive (22 years), Manufacturing (15 years), Energy (11 years), Metals and Mining (1 year), and Healthcare (0.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Product Development (24 years), Research and Development (12 years), Project Management (7.5 years), Production (7.5 years), Finance (7.5 years), and Procurement (3.5 years).
Skills
Industries
- Automotive (Cars, Trucks, Off-highway, Rail Vehicles, Ebike)
- Mechanical Engineering
- Plant Engineering
- Health Care
- Household Appliances
Cax Tools
- Creo Parametric
- Creo Simulate
- Catia V5
- Nx
Skills
- Project Management, Design Management, Team Leadership
- Mechanical Engineering
- Concept, Development, Construction From Sand, Permanent Mold And Die Casting
- Concept, Development, Construction From Aluminum, Magnesium And Cast Iron/steel
- Concept, Development, Construction From Injection Molding
- Sheet Metal And Steel Constructions (Sheet Metal And Welded Constructions)
- Powertrain
- Combustion Engine (All Components, Gasoline, Diesel Including Exhaust Aftertreatment)
- Edrive (Engine, Transmission, Battery Development, Electrical Cables/busbars/layout)
- Gearbox
- Calculation (Design And Fem)
- Cost Engineering – Supplier Development Costs And Design To Cost
Other Skills
- Operating Systems: Microsoft Windows
- Office: Microsoft Office (Outlook, Word, Excel, Powerpoint)
- Tools: Basic, Vba, C+, Html, Matlab/simulink, Doors
- Smaragd, Windchill, Intralink, Teamcenter
Languages
Education
Graduate engineer · Mechanical engineering / technology for the repair of motor vehicles and agricultural machinery
Skilled worker · Aircraft mechanic / specialization in jet engines
Profile
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