Uwe D. - Assembly/Disassembly Device

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Wildsteig, Germany

Experience

Jan 2025 - Jun 2025

6 months

Assembly/Disassembly Device

Idoc/Seasight solutions

Senior Consultant, Development Engineer and Design Engineer
FEA Calculation and Design Modification with CREO Simulate

May 2024 - May 2024

1 month

Cost controlling supplier development costs

PolarixPartner

Project management for plausibility check of development costs for mechanical, E/E and validation scopes
Plausibility check of development costs for mechanical and validation scopes

Jan 2024 - Feb 2024

2 months

HV connectors for eBuses

Forschner

Senior consultant, development engineer and designer
Design work on busbars in CATIA

Nov 2023 - Dec 2023

2 months

Cost controlling supplier development costs

PolarixPartner

Project management for plausibility check of development costs for mechanical, E/E and validation scopes
Plausibility check of development costs for mechanical and validation scopes

Jan 2023 - Sep 2023

9 months

Battery development for trucks

FEV

Concept, Design and construction in NX / Teamcenter
BTV for LV and TP
Cooling of the cells/modules

Nov 2022 - Dec 2022

2 months

Battery development for an H2EV

FEV

Concept, design and construction in NX / Teamcenter
BTV

Aug 2022 - Jan 2023

6 months

Inverter for axle drive

Schaeffler

Advice on the constructive concept and layout,
Design and construction of the busbars

Aug 2022 - Dec 2022

5 months

Repair (cell2pack)

FEV

Advice on the constructive concept in terms of dismantling,
Design and construction

Nov 2021 - Jul 2022

9 months

Battery for an electric sports car

FEV

Advice on the constructive concept,
Concept of the HV switching unit
Design and construction of the HV switching unit

Oct 2021 - Nov 2021

2 months

Battery (cell2pack)

FEV

Advice on the design concept,
Concept of the HV switching unit and LV control in NX / Teamcenter

Aug 2021 - Sep 2021

2 months

Thermal propagation

FEV

Advice on increasing safety in the event of battery fires

Jul 2021 - Jul 2021

1 month

Fuel cell

FEV

Advice on the series-ready construction of a fuel cell
Advice on building a fuel cell suitable for series production
CATIA

Jun 2021 - Nov 2021

6 months

Connectors (HV)

KOSTAL

Development / Construction - CATIA

May 2021 - Jul 2021

3 months

BMS/EE compartment 800V / 400V

FEV

Advising the "Thermal Propagation" task force – NX / Smaragd

Jul 2019 - Dec 2019

6 months

steam boiler for a steam jet unit

Renfert

Change construction due to changed sensors
Construction and calculation, documentation - CREO, SWX

May 2019 - Jul 2019

3 months

Dental implants

TRI-Implants

Building a library for TRI® DIGITAL IMPLANT with CREO

Mar 2019 - Mar 2021

2 years 1 month

BMS/EE compartment 800V / 400V

FEV

Lead design, system architect, development / construction – NX / Smaragd

Feb 2019 - Feb 2019

1 month

toy set

Matuschek / Schleich

Senior consultant, development engineer and designer
Advice on injection molding design
Construction work on injection molded parts for the toy set in CREO

Oct 2018 - Jan 2019

4 months

HV-Connectors for Automotive

Forschner

Design modification of different boxes for casting purposes
Support for engineering of casting parts
CAD-Design - 3D and 2D in CATIA V5 and NX

Feb 2018 - Mar 2018

2 months

Intake manifold with integrated intercooler for passenger cars

Handtmann

Concept in the installation space, positioning of the radiator and the throttle flap as well as production-oriented distribution of the individual parts, 3D in CREO

Apr 2017 - Jul 2018

1 year 4 months

steam boiler for a steam jet machine

Renfert

Concept phase - alternative designs for the boiler including cost evaluation
Construction and calculation of the preferred variant - 3D in CREO
Support of prototype production
Serial Design - 3D and 2D in Solid Works

Feb 2017 - Nov 2017

10 months

Frame with vacuum box for passenger cars

intercable

concept, DMU and injection molding construction, 2-part shell, 3D in CREO

Nov 2016 - Jun 2017

8 months

Controlling of supplier costs

AUDI

Project management Reasonability of costs for development for E/E-scopes
Project management and reasonability of costs for development for mechanical scopes
Project management and reasonability of costs for validation with single tests according to OEM-standards

Jul 2016 - Oct 2017

1 year 4 months

various bus bars for passenger cars

intercable

Injection molding design with Cu inserts, 3D in CREO

Jun 2016 - Oct 2016

5 months

various Cylinder head covers with integrated oil mist separator for passenger cars, lorries and marine

ElringKlinger

Design work for injection molded part in CREO and CATIA V5

Mar 2016 - Jul 2016

5 months

Pigtail for an eBike

Continental

Design concept and sealing of grommet, 3D and 2D in CREO

Jan 2016 - Jun 2016

6 months

United Kingdom

V-Clamp for exhaust systems

Norma UK

Prototype- and serial design, drawings for customer and machining, 3D and 2D in CREO

Nov 2015 - Dec 2015

2 months

Housing for a DC/DC-Converter

Helbling

Design-to-Cost: Concept to save manufacturing costs
Design concept suitable for die-casting and assembling, 3D and 2D in CATIA V5

Aug 2015 - Oct 2015

3 months

Intake manifold with integrated Charge-Air-Intercooler

Handtmann

Concept to save manufacturing costs
Design suitable for die-casting and injection-molding, 3D and 2D in CREO

Jan 2015 - Jul 2015

7 months

System consulting Gearbox for eDrive

Siemens

Consulting about concept, dimensioning and packaging, DVP, appraisal of returns
Requirement-Engineering: evaluation of the requirement specification sheet of OEM
Requirement-Engineering: issue of a requirement specification sheet for the gearbox supplier

Oct 2014 - Nov 2014

2 months

Planetary gear units (mechanical engineering)

Schuler

First draft, dimensioning and design of a planetary gearbox
3D and 2D in Pro/ENGINEER and CATIA V5, FEA in CREO Simulate

Aug 2014 - Oct 2014

3 months

Bilge pump for SUV engines

SHW

Packaging and design of the bilge pump integrated into an oil slicer
3D and 2D in Pro/ENGINEER

Jul 2014 - Dec 2014

6 months

ESP for passenger cars

Mando

First draft of hydraulic manifold with variable pump
Comparison of alternatives
3D and 2D in CATIA V5

Apr 2014 - Apr 2014

1 month

Gripper for a microchip

AEGid

First draft, development and drawings for machining of the gripper assembly
3D and 2D in Pro/ENGINEER

Mar 2014 - Sep 2014

7 months

Turbocharger for marine engines

MTU

Various assemblies with turbine, compressor and its housings, shafts, sealing and lubrication, design suitable for casting and machining
3D and 2D in Pro/ENGINEER

Dec 2013 - Feb 2014

3 months

Asynchronous motor for eDrive

Siemens

Design to Cost of details ready to go into prototyping and mass production
Optimization for mass production

Sep 2013 - Dec 2013

4 months

Gearbox for eDrive

Siemens

First draft and patents of a 2 gear rotary gearbox in various variations
Simulation with Matlab/Simulink

Mar 2013 - Aug 2013

6 months

System consulting Gearbox for eDrive

Siemens

Consulting, concepts, pre-dimensioning and packaging of the gearbox
Requirement-Engineering: Draft of the requirement specification sheet for A-Sample

Jan 2013 - Mar 2013

3 months

various Cylinder head covers with integrated oil mist separator and impactor

ElringKlinger

First draft and serial development
3D and 2D in Pro/Engineer and CATIA V5

Nov 2012 - Nov 2012

1 month

Forging tool holder

ElringKlinger

Design and drawing according to OEM-standard
3D and 2D in CATIA V5

Oct 2012 - Nov 2012

2 months

Quick connector for breathing hood

PM Atemschutz

First draft and design suitable for injection molding with all drafts and parting line
3D and 2D in Pro/ENGINEER

Sep 2012 - Oct 2012

2 months

various injection molded parts

Hummel-Formen

Modifications of customer parts to meet the needs of tooling, related to geometry, parting line, drafts, thickness and material accumulations
3D and 2D in Pro/ENGINEER and CATIA V5

Nov 2011 - Jun 2017

5 years 8 months

Controlling of supplier costs

BMW

Project management Reasonability of costs for development for E/E-scopes
Project management and reasonability of costs for development for mechanical scopes
Project management and reasonability of costs for validation with single tests according to OEM-standards

Mar 2010 - Dec 2012

2 years 10 months

Controlling of supplier costs Powertrain

Daimler

Project management mechanical and application scopes
Reasonability of costs for development based on requirement specification sheet and/or quotation for concept, development, design work, mechanical testing, validation, car-application and OBD-scopes

Sep 2007 - Nov 2007

3 months

Development of a differential star for passenger car transmissions

GKN

Design and FEA of components in the differential gearbox
3D in Pro/Engineer, FEM calculation with Pro / Mechanica

May 2005 - Jul 2005

3 months

Components for a vacuum coating system

Aixtron

Senior consultant, development engineer and designer
Design and drawing derivation of components of an OLED coating system
Design in Pro/E

Jan 2005 - Dec 2008

4 years

Development of various EGR coolers

Pierburg

Conceptual design for the realization of the EU5 and EU6 exhaust gas standard for various diesel engines, passenger cars and commercial vehicles
design of the cooling channels, EGR valve and bypass connection
prototype construction, casting raw parts and fixing mechanical machining thermal, mechanical and structural mechanics optimization
standard die cast construction
3D and 2D in Pro/Engineer and CATIA V5

Mar 2003 - Jun 2003

4 months

User training for a foreign project team

FEV

Pro/Engineer training from the basic training course to the (almost complete) model of a cylinder crankcase within the framework of a series of training courses "Motorenbau"
complete training in English
Inside of Pro/E training the design of combustion engines was to explain at the same time as the handling of the CAD-Tool
procedure, design focus of the respective component, tips and tricks

Nov 2002 - Mar 2005

2 years 5 months

Design of a controlled intake manifold for a V8-cylinder Otto engine with gasoline direct injection

Pierburg

Concept: routing of air-flow and cross-sections of the channels , control of the channel-length , CVTS-control
detailing of the 3D-data for mold making
various stages from magnesium sand-casting up to magnesium die-casting
Customer- and machining drawings
Customization for various cars including packaging and modification of variant parts
3D and 2D in Pro/ENGINEER

Jan 2002 - Dec 2008

7 years

development of various intake manifolds and charge air manifolds for passenger cars

Pierburg

Concept development for the supply phase
detailed 3D and 2D in Pro/E and CATIA V5

Jun 1999 - Dec 2008

9 years 7 months

combustion engine development

FEV

Pro/Engineer administration for all VW projects
Development and design work for combustion engines of various end customers,
focus: crankcase, cylinder heads including timing and valve drive, crankshaft drive
Packaging in various projects
3D and 2D in Pro/Engineer

Jun 1998 - May 1999

1 year

Design of the body of a wagon from extruded aluminum extrusion profiles and calculation of the structure

Hoogovens

Pro/ENGINEER-concept as Top-Down-Design , inclusive dependent references for the shells of Pro/Mechanica
Pro/ENGINEER - Administration and user coaching
Detailed design of the railcar superstructure from welded aluminum extrusion profiles
3D in Pro/Engineer, FEA in Pro/Mechanica – complete wagon as shells

Mar 1997 - Dec 2007

10 years 10 months

R&D-services

Vaillant

CAD-coaching Pro/Engineer by side
Design of various gas burners
Design of various design housings for heating controllers,
3D and 2D in Pro/E, FEA in Pro/Mechanica

Jan 1997 - Dec 2000

4 years

CAD consultant and teacher

DENEX

Training program for new Pro/E users,
Basic training
Advanced training
FEM training

Design of various insulations for power plants

BSB

Pro/ENGINEER - administration and network-based system maintenance
Pro/ENGINEER - user training for employed designers
3D representation of the typicals (typical design situations during construction site assembly)
3D modeling as an overview, e.g. of a flue gas desulfurization system
3D modeling of an internally insulated transition area immediately behind the turbine (round to square) under extreme operating conditions with regard to flow velocity, temperature and medium and drawing derivation with all sheet metal developments

Summary

Automotive (cars, trucks, off-highway, rail vehicles, eBike)
Mechanical engineering
Plant engineering
Health care
Household appliances
CREO Parametric and CREO Simulate
CATIA V5
NX
Project management, design management, team leadership
Mechanical engineering
Concept, development, construction from sand, permanent mold and die casting, aluminum, magnesium and cast iron/steel, injection molding
Sheet metal and steel constructions (sheet metal and welded constructions)
Powertrain – combustion engine (all components, gasoline, diesel including exhaust aftertreatment), eDrive (engine, transmission, Battery development, electrical cables/busbars/layout)
Calculation (design and FEM)
Cost engineering – supplier development costs and design to cost
Operating systems: Microsoft Windows
Office: Microsoft Office (Outlook, Word, Excel, PowerPoint)
Tools: Basic, VBA, C+, HTML, MATLAB/Simulink, Doors
Smaragd, Windchill, Intralink, Teamcenter