Josef Sonnenstein
Development Engineer CNC Special Tool Machines
Experience
Development Engineer CNC Special Tool Machines
Satisloh GmbH
- Development, design and detailing of special tool machines (CNC machine tools for plastic eyeglass lenses).
- 3D modeling of assembly designs, assemblies and components (including cast parts, gear and worm gear drives, energy and media supply systems, etc.); FEM calculations.
- Creation of assembly drawings, including bill of materials and part drawings.
- Coordination with suppliers and support of specialized departments.
- Support during prototype build and test processes.
Machine Tool Design Engineer
Hyundai WIA Corporation
- Development, design and detailing of machine tools (CNC milling machines: horizontal, vertical, machining centers including large aerospace machines).
- 3D modeling of assembly designs, subassemblies and individual components (including cast parts, gear drives, energy and media supply systems, etc.); FEM calculations.
- Creation of assembly and part drawings, including bill of materials.
- Creation of pneumatic and hydraulic schematics and functional diagrams.
- Planning of piping and cable networks.
Special Machine Design Engineer
TMD Friction Services GmbH
- Development, design and detailing of grinding systems, furnace systems, test rigs, transport systems, linear actuators and fixtures.
- 3D modeling of assembly designs, subassemblies and individual parts; FEM calculations.
- Creation of assembly, subassembly and part drawings, including bill of materials.
- Creation of pneumatic diagrams and functional diagrams.
- Use of standard parts libraries and creation of bills of materials.
Design Engineer
Teamtechnik Maschinen und Anlagen GmbH
- Development of concepts and 3D design of high-speed assembly lines in the medical sector.
- Development of functional assemblies and FEM calculations.
- Implementation of designs into detailed engineering up to system completion.
- Creation of pneumatic diagrams and functional diagrams.
- Planning of piping and cable networks.
Design Engineer
Robert Bosch GmbH
- Development, design and detailing of packaging machines.
- 3D design of machines, subassemblies and individual components.
- Creation of machine assembly, subassembly and part drawings, including bill of materials.
- Support during technical acceptance of machines.
- Supervision of machine assembly.
Design Engineer
Allgaier GmbH
- Development, design and detailing of fluidized bed/vibrating-bed drying systems with unbalance vibrator drive.
- 3D design of systems, subassemblies and individual components; FEM calculations.
- Creation of assembly and individual part drawings, including bills of materials.
- Planning of cast parts, piping and cable networks.
- Development of design improvements for components.
- Executing design changes in existing drawings.
Design Engineer
Güdel GmbH
- Development, design and detailing of automated production lines with industrial robots.
- Development, design and detailing of fixtures for production processes.
- 3D design and FEM calculations.
- Creation of production line assembly drawings, foundation plans and individual part drawings, including bills of materials.
- Creation of piping and cable network plans.
- Development of design improvements for components.
- Executing design changes in existing drawings.
Lead Design Engineer
Protech GmbH, PRETTL group
- Development, design and detailing of electromechanical vehicle components (including plastic parts with and without glass fibers).
- Development, design and detailing of components for industrial photovoltaic systems.
- Development, design and detailing of production equipment and fixtures for manufacturing processes.
- 3D design and FEM calculations.
- Creation of assembly and individual part drawings, including bills of materials.
- Monitoring the manufacturing process of the designs.
- Development of design improvements for components.
- Executing design changes in existing drawings.
Design Engineer, Development Department
Harro Höfliger Verpackungsmaschinen GmbH
- Development of design solutions for packaging machines in the pharmaceutical industry (including web handling systems and machines for dosing liquid, solid and semi-solid active ingredients into cavities).
- 3D design and FEM calculations.
- Creation of models, drawings and assembly drawings.
- Monitoring the manufacturing process.
Design Engineer, Development Department
CFS Bühl GmbH
- Development of design solutions for packaging machines in the pharmaceutical industry (including web handling systems and machines for dosing liquid, solid and semi-solid active ingredients into cavities).
- 3D design and FEM calculations.
- Creation of models and drawings.
- Monitoring the manufacturing process.
Design Engineer, Development Department
Schindler & Wagner GmbH & Co. KG
- Developing design solutions for slicers and infeed machines for packaging lines (including plastic modular, round, flat, and timing belt conveyors).
- 3D design and FEM calculations.
- Creating drawings and bills of materials.
- Monitoring the manufacturing process.
- Change management.
Technical Director (CTO)
Offene AG Wolgogradenergoremont
- Managing a staff of 250 employees.
- Designing and developing submersible pumps, test rigs, gas-fired boilers, and electronic controllers.
- Designing and detailing forming and stamping tools.
- Managing operations and plant analysis, as well as optimizing cost structures.
- Planning facilities, equipment, and plant layouts.
- Creating production line assembly drawings, foundation plans, and component drawings, including bill of materials structure.
- Developing structural component improvements.
Founder/Owner/CEO
Maschinenbaufirma Bastion OOO
- Managing a team of 40 employees.
- Leading projects, and designing and developing special systems, elevators, and special tooling.
- Managing operations and developing design solutions.
- 3D design, FEM calculations, and value analysis.
- Planning facilities, equipment, and plant layouts.
- Designing and detailing components for power plants and industrial photovoltaic systems.
Chief Designer
OAO Tscharenzawan Werkzeugmaschinenfabrik
- Managing a team of 25 employees.
- Designing and developing horizontal CNC drilling machines, servomotors, and electronic controllers.
- 3D design and FEM calculations.
- Creating assembly and part drawings, including bill of materials structure.
- Developing structural component improvements.
- Implementing design changes in existing drawings.
Project Manager
Wissenschaftliches Forschungsinstitut für kompletten Elektroantrieb
- Leading projects and developing design solutions.
- Designing and developing electric motors and transmission systems.
- 2D design and strength calculations.
- 3D design and FEM calculations.
- Creating drawings and assembly drawings.
- Monitoring the manufacturing process.
- Managing a team of 10 employees.
Section Head
Novosibirsk Plant for Precision Machine Construction
- Responsible for 15 employees.
- Work preparation, production and order control.
- Development and design of precision machines.
- 2D and 3D design as well as FEM calculations.
- Creation of drawings and assembly drawings.
- Monitoring of the manufacturing process.
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (44.5 years), Energy (9 years), Automotive (6.5 years), and Pharmaceutical (5.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Product Development (49.5 years), Production (18 years), Operations (10.5 years), Project Management (9 years), and Quality Assurance (3.5 years).
Skills
Work Areas / Specialties
- Mechanical Engineering, Special Machine Engineering, Plant Engineering
- Machine Tools, Special Machine Tools, Packaging Machines, Slicers, Peelers, Production Systems, Production Ovens, Grinding Systems
- Components For Power Plants And Photovoltaic Systems
- Vehicle Components, Pumps, Compressors
- All Types Of Gear And Special Gear Units, Servo Drives, Linear Actuators, Measuring Systems, Test Rigs
- Electric Motors, Magnetic Systems, Drop-forged Parts And Tools
- Cast Iron, Steel Castings, Mineral Castings, Aluminum/die-cast Parts And Molds
- Conveyor Technology, Transport Systems, Handling, Robots
- Fixtures, Forming And Stamping Tools And Special Tools, Metalworking, Plastics Engineering, Cable Harnessing
- Plant Design, Assembly Planning
- Workshop And Layout Planning, Piping And Cable Network Planning
- Project Management, Operations Management
Knowledge
- Solidworks
- Catia V5
- Autocad
- Autocad Plant 3d
- Solid Edge
- Inventor
- Siemens Nx
- Ptc Creo Parametric 8
- Autodesk Revit
- Windchill – Ptc
- Sap R/3
- Creo Elements 18.1
- Ms Office
- Adobe Photoshop
- Adobe Acrobat
- Keytech Pro / Profidb
- Maxxdb
- Db Works
Languages
Education
Polytechnic University of Applied Sciences
Diploma Engineer (FH), Mechanical Engineering, specialization: Machine Tool Engineering · Mechanical Engineering · Volgograd, Russian Federation
Technical Vocational School for Mechanics
Technician in Metalworking · Metalworking · Volgograd, Russian Federation
General Education School
Secondary School Certificate · Volgograd, Russian Federation
Certifications & licenses
Driver's license (Class B)
Profile
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