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Josef Sonnenstein

Development Engineer CNC Special Tool Machines

Josef Sonnenstein
Giessen, Germany

Experience

Sep 2021 - Oct 2024
3 years 2 months

Development Engineer CNC Special Tool Machines

Satisloh GmbH

  • Development, design and detailing of special tool machines (CNC machine tools for plastic eyeglass lenses).
  • 3D modeling of assembly designs, assemblies and components (including cast parts, gear and worm gear drives, energy and media supply systems, etc.); FEM calculations.
  • Creation of assembly drawings, including bill of materials and part drawings.
  • Coordination with suppliers and support of specialized departments.
  • Support during prototype build and test processes.
Aug 2014 - Oct 2020
6 years 3 months

Machine Tool Design Engineer

Hyundai WIA Corporation

  • Development, design and detailing of machine tools (CNC milling machines: horizontal, vertical, machining centers including large aerospace machines).
  • 3D modeling of assembly designs, subassemblies and individual components (including cast parts, gear drives, energy and media supply systems, etc.); FEM calculations.
  • Creation of assembly and part drawings, including bill of materials.
  • Creation of pneumatic and hydraulic schematics and functional diagrams.
  • Planning of piping and cable networks.
Aug 2013 - Jun 2014
11 months

Special Machine Design Engineer

TMD Friction Services GmbH

  • Development, design and detailing of grinding systems, furnace systems, test rigs, transport systems, linear actuators and fixtures.
  • 3D modeling of assembly designs, subassemblies and individual parts; FEM calculations.
  • Creation of assembly, subassembly and part drawings, including bill of materials.
  • Creation of pneumatic diagrams and functional diagrams.
  • Use of standard parts libraries and creation of bills of materials.
Mar 2013 - Jul 2013
5 months

Design Engineer

Teamtechnik Maschinen und Anlagen GmbH

  • Development of concepts and 3D design of high-speed assembly lines in the medical sector.
  • Development of functional assemblies and FEM calculations.
  • Implementation of designs into detailed engineering up to system completion.
  • Creation of pneumatic diagrams and functional diagrams.
  • Planning of piping and cable networks.
Oct 2011 - Dec 2012
1 year 3 months

Design Engineer

Robert Bosch GmbH

  • Development, design and detailing of packaging machines.
  • 3D design of machines, subassemblies and individual components.
  • Creation of machine assembly, subassembly and part drawings, including bill of materials.
  • Support during technical acceptance of machines.
  • Supervision of machine assembly.
Jul 2011 - Sep 2011
3 months

Design Engineer

Allgaier GmbH

  • Development, design and detailing of fluidized bed/vibrating-bed drying systems with unbalance vibrator drive.
  • 3D design of systems, subassemblies and individual components; FEM calculations.
  • Creation of assembly and individual part drawings, including bills of materials.
  • Planning of cast parts, piping and cable networks.
  • Development of design improvements for components.
  • Executing design changes in existing drawings.
Mar 2011 - Jun 2011
4 months

Design Engineer

Güdel GmbH

  • Development, design and detailing of automated production lines with industrial robots.
  • Development, design and detailing of fixtures for production processes.
  • 3D design and FEM calculations.
  • Creation of production line assembly drawings, foundation plans and individual part drawings, including bills of materials.
  • Creation of piping and cable network plans.
  • Development of design improvements for components.
  • Executing design changes in existing drawings.
Jul 2010 - Feb 2011
8 months

Lead Design Engineer

Protech GmbH, PRETTL group

  • Development, design and detailing of electromechanical vehicle components (including plastic parts with and without glass fibers).
  • Development, design and detailing of components for industrial photovoltaic systems.
  • Development, design and detailing of production equipment and fixtures for manufacturing processes.
  • 3D design and FEM calculations.
  • Creation of assembly and individual part drawings, including bills of materials.
  • Monitoring the manufacturing process of the designs.
  • Development of design improvements for components.
  • Executing design changes in existing drawings.
Nov 2009 - May 2010
7 months

Design Engineer, Development Department

Harro Höfliger Verpackungsmaschinen GmbH

  • Development of design solutions for packaging machines in the pharmaceutical industry (including web handling systems and machines for dosing liquid, solid and semi-solid active ingredients into cavities).
  • 3D design and FEM calculations.
  • Creation of models, drawings and assembly drawings.
  • Monitoring the manufacturing process.
Jun 2004 - Jun 2009
5 years 1 month

Design Engineer, Development Department

CFS Bühl GmbH

  • Development of design solutions for packaging machines in the pharmaceutical industry (including web handling systems and machines for dosing liquid, solid and semi-solid active ingredients into cavities).
  • 3D design and FEM calculations.
  • Creation of models and drawings.
  • Monitoring the manufacturing process.
Aug 2003 - Jun 2004
11 months

Design Engineer, Development Department

Schindler & Wagner GmbH & Co. KG

  • Developing design solutions for slicers and infeed machines for packaging lines (including plastic modular, round, flat, and timing belt conveyors).
  • 3D design and FEM calculations.
  • Creating drawings and bills of materials.
  • Monitoring the manufacturing process.
  • Change management.
Sep 1997 - Apr 2002
4 years 8 months

Technical Director (CTO)

Offene AG Wolgogradenergoremont

  • Managing a staff of 250 employees.
  • Designing and developing submersible pumps, test rigs, gas-fired boilers, and electronic controllers.
  • Designing and detailing forming and stamping tools.
  • Managing operations and plant analysis, as well as optimizing cost structures.
  • Planning facilities, equipment, and plant layouts.
  • Creating production line assembly drawings, foundation plans, and component drawings, including bill of materials structure.
  • Developing structural component improvements.
Sep 1993 - Jun 1997
3 years 10 months

Founder/Owner/CEO

Maschinenbaufirma Bastion OOO

  • Managing a team of 40 employees.
  • Leading projects, and designing and developing special systems, elevators, and special tooling.
  • Managing operations and developing design solutions.
  • 3D design, FEM calculations, and value analysis.
  • Planning facilities, equipment, and plant layouts.
  • Designing and detailing components for power plants and industrial photovoltaic systems.
Jan 1978 - Aug 1993
15 years 8 months
Armenia

Chief Designer

OAO Tscharenzawan Werkzeugmaschinenfabrik

  • Managing a team of 25 employees.
  • Designing and developing horizontal CNC drilling machines, servomotors, and electronic controllers.
  • 3D design and FEM calculations.
  • Creating assembly and part drawings, including bill of materials structure.
  • Developing structural component improvements.
  • Implementing design changes in existing drawings.
Oct 1972 - Dec 1977
5 years 3 months

Project Manager

Wissenschaftliches Forschungsinstitut für kompletten Elektroantrieb

  • Leading projects and developing design solutions.
  • Designing and developing electric motors and transmission systems.
  • 2D design and strength calculations.
  • 3D design and FEM calculations.
  • Creating drawings and assembly drawings.
  • Monitoring the manufacturing process.
  • Managing a team of 10 employees.
Aug 1971 - Sep 1972
1 year 2 months

Section Head

Novosibirsk Plant for Precision Machine Construction

  • Responsible for 15 employees.
  • Work preparation, production and order control.
  • Development and design of precision machines.
  • 2D and 3D design as well as FEM calculations.
  • Creation of drawings and assembly drawings.
  • Monitoring of the manufacturing process.

Industries Experience

See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.

Experienced in Manufacturing (44.5 years), Energy (9 years), Automotive (6.5 years), and Pharmaceutical (5.5 years).

Manufacturing
Energy
Automotive
Pharmaceutical

Business Areas Experience

The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.

Experienced in Product Development (49.5 years), Production (18 years), Operations (10.5 years), Project Management (9 years), and Quality Assurance (3.5 years).

Product Development
Production
Operations
Project Management
Quality Assurance

Skills

Work Areas / Specialties

  • Mechanical Engineering, Special Machine Engineering, Plant Engineering
  • Machine Tools, Special Machine Tools, Packaging Machines, Slicers, Peelers, Production Systems, Production Ovens, Grinding Systems
  • Components For Power Plants And Photovoltaic Systems
  • Vehicle Components, Pumps, Compressors
  • All Types Of Gear And Special Gear Units, Servo Drives, Linear Actuators, Measuring Systems, Test Rigs
  • Electric Motors, Magnetic Systems, Drop-forged Parts And Tools
  • Cast Iron, Steel Castings, Mineral Castings, Aluminum/die-cast Parts And Molds
  • Conveyor Technology, Transport Systems, Handling, Robots
  • Fixtures, Forming And Stamping Tools And Special Tools, Metalworking, Plastics Engineering, Cable Harnessing
  • Plant Design, Assembly Planning
  • Workshop And Layout Planning, Piping And Cable Network Planning
  • Project Management, Operations Management

Knowledge

  • Solidworks
  • Catia V5
  • Autocad
  • Autocad Plant 3d
  • Solid Edge
  • Inventor
  • Siemens Nx
  • Ptc Creo Parametric 8
  • Autodesk Revit
  • Windchill – Ptc
  • Sap R/3
  • Creo Elements 18.1
  • Ms Office
  • Adobe Photoshop
  • Adobe Acrobat
  • Keytech Pro / Profidb
  • Maxxdb
  • Db Works

Languages

German
Native
Russian
Advanced
English
Intermediate

Education

Oct 1966 - Jun 1971

Polytechnic University of Applied Sciences

Diploma Engineer (FH), Mechanical Engineering, specialization: Machine Tool Engineering · Mechanical Engineering · Volgograd, Russian Federation

Sep 1962 - Jun 1966

Technical Vocational School for Mechanics

Technician in Metalworking · Metalworking · Volgograd, Russian Federation

Sep 1954 - Jun 1962

General Education School

Secondary School Certificate · Volgograd, Russian Federation

Certifications & licenses

Driver's license (Class B)

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Josef based?

Josef is based in Giessen, Germany.

What languages does Josef speak?

Josef speaks the following languages: German (Native), Russian (Advanced), English (Intermediate).

How many years of experience does Josef have?

Josef has at least 50 years of experience. During this time, Josef has worked in at least 11 different roles and for 16 different companies. The average length of individual experience is 3 years and 1 month. Note that Josef may not have shared all experience and actually has more experience.

What roles would Josef be best suited for?

Based on recent experience, Josef would be well-suited for roles such as: Development Engineer CNC Special Tool Machines, Machine Tool Design Engineer, Special Machine Design Engineer.

What is Josef's latest experience?

Josef's most recent position is Development Engineer CNC Special Tool Machines at Satisloh GmbH.

What companies has Josef worked for in recent years?

In recent years, Josef has worked for Satisloh GmbH.

Which industries is Josef most experienced in?

Josef is most experienced in industries like Manufacturing, Energy, and Automotive. Josef also has some experience in Pharmaceutical.

Which business areas is Josef most experienced in?

Josef is most experienced in business areas like Product Development, Production/Manufacturing, and Operations. Josef also has some experience in Project Management and Quality Assurance (QA).

Which industries has Josef worked in recently?

Josef has recently worked in industries like Manufacturing.

Which business areas has Josef worked in recently?

Josef has recently worked in business areas like Product Development and Quality Assurance (QA).

What is Josef's education?

Josef holds a Bachelor in Mechanical Engineering from Polytechnic University of Applied Sciences.

Does Josef have any certificates?

Josef has 1 certificate: Driver's license (Class B).

What is the availability of Josef?

Josef is immediately available full-time for suitable projects.

What is the rate of Josef?

Josef's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Josef?

To hire Josef, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

1200
900
600
300
Market avg: 860-1020 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.