Josef Sonnenstein
Development Engineer CNC Special Machine Tools
Experience
Sep 2021 - Oct 2024
3 years 2 monthsDevelopment Engineer CNC Special Machine Tools
Satisloh GmbH
- Development, construction and detailing of special machine tools (CNC machine tools for plastic eyeglass lenses)
- 3D modeling of assembly constructions, assemblies and components (including cast parts, gear and worm gear drives, energy and media guidance systems etc.); FEM calculations
- Creation of assembly drawings including bill of materials structure, individual part drawings
- Coordination with suppliers and support of specialist departments
- Support of prototype construction and test processes
Aug 2014 - Oct 2020
6 years 3 monthsMachine Tool Design Engineer
Hyundai WIA Corporation
- Development, construction and detailing of machine tools (CNC milling machines: horizontal, vertical, machining centers including large aerospace machines)
- 3D modeling of assembly constructions, subassemblies and individual components (including cast parts, gear drives, energy and media guidance systems etc.); FEM calculations
- Creation of assembly and individual part drawings including bill of materials structure
- Creation of pneumatic and hydraulic plans and functional plans
- Pipeline and cable network planning
Aug 2013 - Jun 2014
11 monthsSpecial Machine Design Engineer
TMD Friction Services GmbH
- Development, construction and detailing of grinding systems, furnace systems, testing systems, transport systems, linear drives and fixtures
- 3D modeling of assembly constructions, subassemblies and individual components; FEM calculations
- Creation of assembly, subassembly and individual part drawings including bill of materials structure
- Creation of pneumatic plans and functional plans
Mar 2013 - Jul 2013
5 monthsConstruction Engineer
Teamtechnik Maschinen und Anlagen GmbH
- Development of concept and 3D construction rapid cycle assembly systems in medical field
- Development of functional assemblies, FEM calculations
- Implementation in constructive elaborations until completion of systems
- Creation of pneumatic plans and functional plans
- Pipeline and cable network planning
Oct 2011 - Dec 2013
1 year 3 monthsGraduate Engineer in Development / Packaging Machines
Robert Bosch GmbH, Packaging Technology Division
- Development, construction and detailing - Bosch packaging machines
- 3D construction of machines, subassemblies and individual components
- Creation of machine assembly, subassembly and individual part drawings including bill of materials structure
- Support of technical machine acceptance
- Supervision of machine assembly
Jul 2011 - Sep 2011
3 monthsConstruction Engineer
Allgaier GmbH
- Development, construction and detailing of large fluidized bed vibration drying systems with unbalance exciter drive
- 3D construction of systems, subassemblies and individual components and FEM calculations
- Creation of assembly and individual part drawings including bill of materials structure
- Cast parts, pipeline and cable network planning
- Development of constructive component improvements
- Implementation of design changes in existing drawings
Mar 2011 - Jun 2011
4 monthsConstruction Engineer
Güdel GmbH
- Development, construction and detailing of automated production lines with industrial robots
- Development, construction and detailing of fixtures for production processes
- 3D construction and FEM calculations
- Creation of production line assembly drawings; plant and facility plans, foundation plans, pipeline and cable network plans
- Development of constructive component improvements
- Implementation of design changes in existing drawings
Jul 2010 - Feb 2011
8 monthsLead Designer
Protech GmbH, PRETTL group
- Development, construction and detailing of electromechanical vehicle components (including plastic parts with and without glass fibers)
- Development, construction and detailing of components for power plants and industrial photovoltaic systems
- Development, construction and detailing of production facilities and fixtures for production processes of vehicle components and components for photovoltaic systems
- 3D construction and FEM calculations
- Creation of assembly and individual part drawings including bill of materials structure
- Monitoring of manufacturing process of constructions
- Development of constructive component improvements
- Implementation of design changes in existing drawings
Nov 2009 - Dec 2013
3 years 2 monthsDesign Engineer Development Department
Höfliger Verpackungsmaschinen GmbH
- Development of construction solutions for packaging machines for pharmaceutical industry (including web processing systems and machines for dosing liquid, solid and semi-solid active substance substances in cavities)
- 3D construction and FEM calculations
- Creation of models and drawings as well as assembly drawings
- Monitoring of manufacturing process of individual constructions
Apr 2004 - Jun 2012
8 years 3 monthsDesign Engineer Development Department
CFS Bühl GmbH
- Development of construction solutions for packaging machines for pharmaceutical industry (including web processing systems and machines for dosing liquid, solid and semi-solid active substance substances in cavities)
- 3D construction and FEM calculations
- Creation of models and drawings as well as assembly drawings
- Monitoring of manufacturing process of individual constructions
Aug 2003 - Jun 2004
11 monthsDesign Engineer Development Department
Schindler & Wagner GmbH & Co. KG
- Development of construction solutions for slicers and loading machines for packaging lines including plastic module, round, flat, timing belt conveyors
- 3D construction and FEM calculations
- Creation of drawings and bills of materials
- Monitoring of manufacturing process
- Change management
Sep 1997 - Apr 2002
4 years 8 months Volgograd, Russian Federation
Technical Director (CTO)
Offene AG Wolgogradenergoremont
- Personnel responsibility for 250 employees
- Development and construction of electric motors, generators, submersible pumps, test stands, gas boilers, heat exchangers, electronic controllers, forming and stamping tools
- Operations management and development of construction solutions
- Value analysis and optimization of cost structure, facility management, energy supply management
- Plant and facility planning, system planning, pipeline and cable network planning
Sep 1993 - Jun 1997
3 years 10 months Volgograd, Russian Federation
Founder/Owner/CEO
Maschinenbaufirma Bastion GmbH
- Personnel responsibility for 40 employees
- Project management, development and construction of robots, wheeled and tracked vehicles, special systems, elevators, stamping and special tools
- Operations management and development of construction solutions
- 3D construction; FEM calculations, value analysis, facility management, energy supply management
- Plant and facility planning, system planning, pipeline and cable network planning
Jan 1977 - Aug 1993
15 years 8 months Armenia
Chief Designer
OAO Tscharenzawan Werkzeugmaschinenfabrik
- Personnel responsibility for 25 employees
- Development and construction of horizontal CNC drilling and milling machines, machining centers, special machines, servo motors, electronic controllers
Oct 1972 - Dec 1977
5 years 3 months Novosibirsk, Russian Federation
Project Manager
Wissenschaftliches Forschungsinstitut für kompletten Elektroantrieb
- Personnel responsibility for 10 employees
- Development and construction of electric motors and electronic controllers for special vehicles and robots
- Project management and development of construction solutions
- 2D construction; strength calculations
Aug 1971 - Sep 1972
1 year 2 months Novosibirsk, Russian Federation
Section Manager
Nowosibirsk Werk für Bau von präzisen Maschinen
- Personnel responsibility for 15 employees
- Work preparation
- Production and order control
Summary
- Maschinenbau, Sondermaschinenbau, Anlagenbau
- Werkzeugmaschinen, Sonderwerkzeugmaschinen, Verpackungsmaschinen, Slicer, Peeler, Produktionsanlagen, Produktionsöfen, Schleifanlagen
- Komponenten für Kraftanlagen und Photovoltaikanlagen
- Fahrzeugkomponenten, Pumpen, Kompressoren
- Zahnrad- und Sondergetriebe aller Arten, Servoantriebe, Linearantriebe, Messsysteme, Testvorrichtungen
- Elektromotoren, Magnetsysteme, Gesenkschmiedeteile und Werkzeuge
- Gusseisen-, Stahlguss-, Mineralguss-, Aluguss/Druckguss-Teile und Formen
- Fördertechnik, Transportsysteme, Handlinge, Roboter
- Vorrichtungen, Form- und Stanz- und Sonderwerkzeuge, Metallbearbeitung, Kunststofftechnik, Kabelkonfektion
- Anlagenplanung, Montageplanung
- Werk-, und Einrichtungsplanung, Rohrleitungs-, und Kabelnetzplanung
- Projektleitung, Betriebsleitung
Languages
German
Native
Russian
Native
English
Intermediate
Education
Oct 1966 - Jun 1971
Polytechnische Fachhochschule
Maschinenbau · Volgograd, Russian Federation
Sep 1962 - Jun 1966
Berufsfachschule für Mechanik
Metallbearbeitung · Volgograd, Russian Federation
Sep 1954 - Jun 1962
Allgemeinbildende Schule
Volgograd, Russian Federation
Certifications & licenses
Führerschein Klasse B
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