Bernd Schamberger
Graduate Engineer, Development Engineer, Senior Design Engineer
Experience
Graduate Engineer, Development Engineer, Senior Design Engineer
Microvision GmbH
- Development of opto-mechanical components and assemblies in collaboration with systems and optics development, considering feasibility, installation space, handling, manufacturing aspects and series production suitability
- Creation of mechanical studies and consulting to meet customer requirements, detailed design and one-off manufacturing for proof-of-concept of first active samples
- Concepts for injection molding tools for initial prototypes and series production
- Prototype designs, prototype manufacturing and small-series CNC machining
- Design studies for new generations of LiDAR sensors and implementation of special customer requests, considering conventional and future sensor technologies
- Design of test, measuring and inspection fixtures, creation of drawings, awarding and supervision of manufacturing
- Procurement of special accessories
- Derivations for marketing with renderings, turntable animations, explosion simulations and illustrations
- Collaboration in static calibration and LiDAR tests
- Lab setups and general simulations for lab applications, software-supported alignment
- Setup and maintenance of company PDM
Graduate Engineer, Designer, Consultant, Project Manager
FERCHAU Engineering GmbH
- Consulting and project support for a system supplier of technical equipment, including problem analysis, consulting and technical assistance, with travel to China (Number Four AG, Hamburg)
- Design and construction of axle systems (Daimler AG, Hamburg)
- Installation space studies for new lightweight versions, implementing electric drive components
- Design and optimization of cast parts
- Modification designs of bent sheet metal parts
- Jigs and fixtures for optical part inspection, creation of frame structures for clay models, master buck structures and individual fixtures in modular lightweight design (Witte-Barskamp AG, Bleckede)
Technical Consultant, Project Manager in the Aviation Sector
B/E Aerospace Inc.
- Consulting and project support for a system supplier in aerospace, including problem analysis, consulting and technical assistance
- Travel to China
- Problem analysis and solution finding for negative quality issues during interior production for Airbus at the production site in China
Technical Consultant, Project Manager in Injection Molding
YAZAKI Deutschland Automotive
- Took over project responsibility as well as consulting and conceptualizing for the know-how of injection molding tools for large connector part families
- Support during tool shop build phases
- Travel to Portugal and Croatia
Technical Employee, Project Leader, Resident Engineer
Kämmerer Engineering Hamburg und Wolfsburg
- Project engineer and resident engineer in Wolfsburg on behalf of a client (VW), handling quality issues and ensuring processes up to the functional model inspection
- Project management in the tooling division for Airbus A350 interior on behalf of a client
- Project management, design, development and technical design of a new generation of forklifts for autonomous logistics processes (STILL) "six-in-one" in compact design (cubeXX) and support from prototype construction to trade fair readiness (CEMAT 2014)
- Collaboration in design, development and new technical design of future generations of motorhomes at Bürstner (Kehl) and Niessmann+Bischof (Koblenz)
Branch Manager, Insurance Agent
Verticus AG, Branch Office Hamburg North
- Ensuring regional sales of health insurance, property insurance, and financial services
- Representing the main branch in Cologne
Owner, Managing Director
Schamberger Design Office
- Design of injection molding tools
- Finite modeling and production-oriented shaping of single parts and assemblies (plastic design)
- Technical development and technological design of new innovative products, pilot runs, small series, prototypes
- Feasibility studies, design analysis, and design simplification while maintaining full functionality, technical feasibility
- Conceptualizing and designing primary forming tools such as injection molding, die casting or silicone molds, considering rheological and thermal analyses
- Problem analysis and functional testing of dynamic and static components in conjunction with defined cycle processes
- Development and refinement of ideas for custom-made products and special machines, including laser equipment manufacturing, valve construction, indoor logistics, vehicle manufacturing
- Patent design, freeform design, and product studies
- Scheduling and monitoring of production processes
- Delegating work groups or work orders
Toolmaker, Mold Maker, NC Programmer
VEB Optima Office Machine Factory, Erfurt
- Mold making
- Fixture design (hydraulics)
- Electrical discharge machining (die sinking and wire EDM)
- Gauge manufacturing
- Hardening shop
- CNC machine programming for AGIE wire erosion and sinker EDM (Leonardo)
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (28.5 years), Automotive (28 years), Aerospace and Defense (4 years), and Insurance (2 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Product Development (33 years), Production (24 years), Research and Development (23.5 years), Project Management (5.5 years), Procurement (4 years), and Quality Assurance (4 years).
Skills
Solidworks 2022
Catia V5
Mega Cad
Ms Excel
Siemens Nx 11.0
Ms Access
Creo
Finite Modeling And Tool-oriented Shaping Of Parts And Assemblies
Development And Design Of New Innovative Products, Pilot Runs, Prototypes
Feasibility Studies, Design Analysis And Simplification While Maintaining Full Functionality, Technical Feasibility
Concept And Design Of Primary Forming Tools, Such As Injection Molding, Die-casting Or Silicone Molds, Considering Rheological And Thermal Analyses
Problem Analysis, Function Testing Of Dynamic And Static Components In Relation To Defined Process Cycles
Development And Preparation Of Specifications For Custom Products, Especially Laser Equipment, Lidar Sensors, Valve Assemblies, Indoor Logistics, Vehicle Construction, Motorhomes, Jigs And Fixtures, Production Aids
Patent Design, Freeform Design And Product Studies
Scheduling, Monitoring Manufacturing Processes And Prototyping
Good Knowledge Of Cad Software Solidworks And Catia V5
Languages
Education
Technical College
Mechanical Engineering, focus on manufacturing technology · Germany
IIP Gotha
Electrical Engineering Technology · Gotha, Germany
Skilled worker for production equipment (toolmaker)
Certifications & licenses
Certification as Insurance Broker
IHK
Profile
Frequently asked questions
Do you have questions? Here you can find further information.
Where is Bernd based?
What languages does Bernd speak?
How many years of experience does Bernd have?
What roles would Bernd be best suited for?
What is Bernd's latest experience?
What companies has Bernd worked for in recent years?
Which industries is Bernd most experienced in?
Which business areas is Bernd most experienced in?
Which industries has Bernd worked in recently?
Which business areas has Bernd worked in recently?
What is Bernd's education?
Does Bernd have any certificates?
What is the availability of Bernd?
What is the rate of Bernd?
How to hire Bernd?
Average rates for similar positions
Rates are based on recent contracts and do not include FRATCH margin.
Similar Freelancers
Discover other experts with similar qualifications and experience
Experts recently working on similar projects
Freelancers with hands-on experience in comparable project as a Graduate Engineer, Development Engineer, Senior Design Engineer
Nearby freelancers
Professionals working in or nearby Hamburg, Germany