Stephan V.

Loop check

Gengenbach, Germany

Experience

Nov 2022 - Dec 2023
1 year 2 months
Wilhelmshaven, Germany
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Gaswerke Etzel

  • Create specifications
  • Obtain quotes
  • Evaluate offers
  • Conduct on-site inspections for projects
  • Instrumentation selection
  • Documentation
  • Cable lists
  • Migrate folder system to database system
Nov 2021 - Feb 2022
4 months
Switzerland
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Penta Electric

  • Loop check
  • Filling out GMP-compliant pharma protocols (cold check) for Lonza in Switzerland
  • Verify inverter function
  • Field simulation
  • Check frequency converter wiring
Aug 2021 - Sep 2021
2 months
Gelsenkirchen, Germany

Loop check

Thyssen Krupp

  • Troubleshoot in marshalling cabinet
  • Simulate measuring points on site
Oct 2020 - Nov 2020
2 months
Marl, Germany

Small projects for BP in Gelsenkirchen

Indurest

  • Small projects like pit level monitoring
  • Control system cabling with Excel files
  • Expanded cable lists
  • E&H instrumentation selection
  • Cost estimation for project inquiries
Apr 2020 - Aug 2020
5 months
Bitterfeld-Wolfen, Germany
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Progroup

  • Loop check
  • Field and switch cabinet troubleshooting in paper mill
  • Simulation with mA source
  • Verify valve function
Apr 2019 - Dec 2019
9 months
Gelsenkirchen, Germany

Plant revamp for BP oil refinery in Gelsenkirchen

VTA

  • Creation of cable lists, terminal block plans, and loops using Excel
  • Configuring the control system using Excel
  • Full mapping of the loop path in Excel from the field to the card
  • Terminal strip plans, terminal plans, loops
Aug 2018 - Feb 2019
7 months
Zell, Germany

Software migration for metal forming

Metalldyne

  • Data capture with Excel and preparation of the new data
  • The data had to be compiled from individual software applications
Sep 2017 - Feb 2018
6 months
Dreieich, Germany

Biotest in Dreieich

Bosch Pharmatec

  • EA test
  • Documentation
  • Frequency converter parameterization
  • Profibus
  • Device parameterization
  • Electrical troubleshooting
  • Verification of measuring points on site with the InTouch control system
  • 2000 measuring points
Apr 2016 - Apr 2016
1 month
Schwarzheide, Germany

BASF (Schwarzheide) wastewater plant revamp

FIWA

  • Assembly planning
  • Determining quantities for field cabling based on P&ID and a 3D model of the plant
  • Quantity determination for air distributors
Oct 2015 - Mar 2016
6 months
Hanau, Germany

Instrumentation and control design

Evonik (formerly Degussa)

  • Design of measurement and control systems in the pharmaceutical sector
  • Goods receipt inspection
  • Ordering and procurement of instrumentation and control technology for large projects
  • Documentation according to pharmaceutical standards
Jun 2015 - Aug 2015
3 months
Schwarzheide, Germany

PLC program conversion from S5 to S7

Rösberg Engineering

  • The plant treats generated ozone.
  • Existing program parts were manually rewritten from S5 to S7.
  • FUP standards provided externally were used as a template.
Feb 2015 - Mar 2015
2 months

Visualization with InTouch system for manufacturing plastic fibers

Mehle

  • Visualization with InTouch system for manufacturing plastic fibers
May 2014 - Nov 2014
7 months
Nordrach, Germany

Visualization with WinCC flexible

Juhnker

  • Documentation
  • Project planning
  • Simulation
  • Provision of project data
  • Language adaptations
Jun 2013 - Feb 2014
9 months
Düsseldorf, Germany

Conversion of liquid oxygen production / new tank farm construction

Air Liquide

  • Creation of process lists
  • Specifications for the P&ID
  • Ordering measurement instruments
  • EMSR calculation
  • Construction supervision
  • Commissioning/loop check/troubleshooting
Dec 2011 - Dec 2012
1 year 1 month
Duisburg, Germany
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Sachtleben Chemie GmbH

  • Conversion of low-pressure steam turbine from field panels to the control system
  • Creation of process data list
  • Specifications for the P&ID
  • Safety devices for quick-closing valves
  • Setup of screens and operator functions for the control system
  • Development of control system
  • EMSR calculation
  • Construction of new dust removal system
  • Basic engineering
  • Creation of process data lists
  • Specifications for the P&ID
  • Selection and definition of measurement instruments
  • EMSR calculation
  • Construction of new intermediate absorber 1
  • EMSR calculation
Feb 2011 - Oct 2011
9 months
Cologne, Germany

Instrumentation upgrade for cracker plant compressor

Ineos

  • E&I / plant construction / chemical
  • On-site control cabinet acceptance
  • Supervision of field assembly
  • Field instrumentation survey
  • Loop check with HART communicator
  • Commissioning / troubleshooting
  • Specifications, documentation
Sep 2009 - Jan 2010
5 months
Meitingen, Germany
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D&A Energietechnik

  • E&I / plant construction / chemical
  • Development of subprogram for O2 compressor (1 MW)
  • Development of WinCC visualization / programming with S7
  • Commissioning and I/O check
May 2009 - Dec 2010
1 year 8 months
Wilhelmshaven, Germany
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Wilhelmshavener Raffineriegesellschaft

  • E&I / plant construction / chemical
  • Design of gas detection system
  • Design of tanker truck loading station for gasoline/diesel
  • Commissioning, loop check and troubleshooting of absorber unit for ship loading
  • Instrumentation and control engineering / creating circuit diagrams
  • Specification, documentation
  • Explosion protection
Jan 2008 - Dec 2008
1 year
Pfungstadt, Germany

Development of S7 programs

Dieffenbach

  • Development of PLC programs for dryers (particleboard production)
  • Project support during commissioning
  • Dry run test at InTouch <-> S7
  • Technologies used: S7, InTouch
Jan 2008 - Dec 2008
1 year
Stuttgart, Germany

Development of PLC programs for process water treatment

Haager / Elsässer

  • Creation of visualizations
  • Commissioning
  • PCS: S7 / WinCC flexible
Jan 2007 - Dec 2008
2 years
Hanau, Germany

Creation of process visualizations

ALD Vakuum Technologie

  • Created process visualizations with the Intouch system
  • Project support on construction sites
  • Dry test between Intouch and S7
  • Technologies used: S7, Intouch
  • Duration: 3 months
Jan 2007 - Dec 2007
1 year
Antwerp, Belgium

Hardware commissioning

BASF

  • Hardware simulation
  • Loop test
  • HART communication
  • Configuration of field devices
  • Technologies used: Honeywell
  • Duration: 8 weeks
Jan 2007 - Dec 2007
1 year
Mayen, Germany

Commissioning of steam generation unit, independently

Waig

  • Field wiring / electrical installation of instrumentation
  • Troubleshooting field wiring / junction boxes
  • Commissioning support in shift work
  • Duration: 2.5 months
Jan 2006 - Dec 2006
1 year
Thailand

Beverage production plant, independently

Krones

  • Juice pasteurization
  • Water sterilization
  • Cleaning system for Krones filling line and for own systems
  • Sterile tank for intermediate juice buffer
  • Programming S7, process visualization Fix, configuration of field devices
  • Use of Profibus DP for ET 200 and Ethernet coupling to the filling line
  • Customer training
  • Duration: 1.5 months
  • Technologies used: S7, WinCC
Jan 2006 - Dec 2006
1 year
Bangladesh

Beverage production plant, independently

Krones

  • Production of beverages and fruit juices
  • Juice pasteurization
  • Water sterilization
  • Cleaning system for Krones filling line and for own systems
  • Sterile tank for intermediate juice buffer
  • Programming S7, process visualization Fix, configuration of field devices
  • Use of Profibus DP for ET 200 and Ethernet coupling to the filling line
  • Customer training
  • Duration: 3.5 months
  • Technologies used: S7, WinCC
Jan 2004 - Dec 2005
2 years

Plants for beverage mixing (employee)

SEG-Combiblock / KF-Engineering

  • Commissioning of cleaning system
  • Complete field wiring
  • Pneumatic wiring for solenoid valves and control valves
  • Installation and testing of Profibus coupling
  • Configuration of frequency converters Danfoss, load cells, conductivity meters, flow meters
  • Sterility test and operational monitoring of the systems
  • Average assignment duration: 1.5 months
  • Technologies used: PLC S7-400, FIX, Intouch
Jan 1999 - Dec 2002
4 years

Plants for monofilament production (employee)

Motech

  • Programming and visualization of plants for monofilament production (plastics)
  • The finished product was used for example in fishing lines.
  • Configuration of the inverters for the tensioning units of the monofilaments
  • Recipes for speed ratio control between the tensioning units
  • Current control for Siemens frequency converters
  • Temperature control with hardware controllers
  • Average assignment duration: 1.5 months
  • Technologies used: PLC S7-300/400, Intouch
Jan 1998 - Dec 1999
2 years

Plants for cleaning contaminated water/air (employee)

FWS

  • Programming and visualization of plants for remediation of contaminated air/water
  • Water and air cleaning with carbon filters, sand filters and thermodynamic processes
  • Monitoring of standalone plants using PC Anywhere
  • Programming using remote data transmission
  • Technologies used: PLC S7-400, Invisu

Summary

  • Planning

  • Specification

  • Measurement and control technology

  • Plant engineering

  • Chemical industry

  • Automation technology

  • Control technology S7 (languages STL, LAD, SCL)

  • Visual Basic control systems (WinCC, InTouch, InduSoft, Invisu)

  • Commissioning

  • Loop check

  • SIL calculations (SilCet tool)

  • Skills in switchgear design with Simaris

  • Good knowledge in selecting instrumentation for level, flow, temperature, pressure from E&H (E&H Applicator)

  • Ex-protection knowledge

  • Process engineering

  • Excel

  • Access

  • Microsoft Visio

  • EdrawMax

  • UPDF

  • Word

  • Basics of valve sizing

  • Pump sizing

  • Pipe diameter sizing

  • Process visualization: InTouch, Invisu

  • High-level languages: VBS (WinCC)

  • Operating systems: Windows 98, 2000, XP

  • Interfaces: Profibus DP, Ethernet, OPC Server, MPI

  • PDF writer

  • Microsoft Visio

  • Excel

  • Word

  • Edraw Max

Languages

German
Native
English
Advanced

Education

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Radio and TV technician

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Dipl.-Ing. in communications engineering · Communications engineering

Certifications & licenses

Automation technology specialist

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