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Wolfgang Steiner

Software Developer / Aviation Commissioning Engineer

Wolfgang Steiner
Alpirsbach, Germany

Experience

Jan 2026 - Dec 2026
1 year
Hanau, Germany

Software Developer / Aviation Commissioning Engineer

Vakuum Schmelze Hanau

  • Development of automation software and commissioning of a pneumatic press for processing electrical sheet stator cores, including KUKA robot handling, process monitoring, and connected measurement systems for quality inspection and sorting.
Jul 2025 - Dec 2025
6 months

Specialist for Pharmaceutical Production and Process Plants

  • Development, maintenance, and documentation of control software for pharmaceutical plants according to GMP and FDA requirements
  • Implementation of automation solutions using Siemens TIA Portal (V20) considering GAMP-5 principles
  • Ensuring a structured, traceable, and maintainable software architecture (e.g., modular FB structures, clear interfaces)
  • Execution and support of qualification and validation activities (IQ, OQ, PQ)
  • Preparation and maintenance of validation-related documents such as functional descriptions, test protocols, and change documentation
  • Support during commissioning under controlled conditions (change control, release processes)
  • Analysis and resolution of faults in compliance with Good Documentation Practice (GDP)
  • Collaboration with process engineering, quality assurance (QA), and external suppliers
  • Support for audits and inspections by authorities or customers (e.g., FDA, internal audits)
Feb 2025 - Jun 2025
5 months
Darmstadt, Germany

Software Developer / Commissioning Engineer in Pharmaceuticals

Merck

  • Software development, testing, and commissioning of a pharmaceutical cone dryer for mixing and drying processes according to GMP and FDA regulations
  • Support of qualification and validation activities (IQ/OQ/PQ, GAMP-5) using Siemens TIA Portal V19
  • Responsible for software development, commissioning, and validation support of the plant
Oct 2024 - Jan 2025
4 months
Schweinfurt, Germany
Hybrid

Commissioning and Optimization Engineer Automotive (Gen4 Hybrid Transmission Generator)

ZF Schweinfurt

  • Commissioning and optimization of a low-volume production line for hybrid transmission generators
  • Cycle time optimization and production support
  • Integration and implementation of production data into AI-based systems
  • Automation with Beckhoff / TwinCAT3
Apr 2024 - Oct 2024
7 months
Schweinfurt, Germany
Hybrid

Commissioning and Optimization Engineer Automotive (Gen4 Hybrid Transmission Generator)

ZF Schweinfurt

  • Commissioning and optimization of the production line for hybrid transmission generators
  • Use of NC SINUMERIK 840D sl., SIMATIC S7 Classic, and SINAMICS
  • Cycle time optimization and production support
  • Implementation into an AI system
Mar 2023 - Feb 2024
1 year
Saarbrücken, Germany

Software Developer / Commissioning Engineer Automotive (Transmission Manufacturing)

ZF Saarbrücken

  • Creation of software packages (libraries) for conveyor technology following SIEMENS standards
  • Programming conveyor safety systems (compliant with accident insurance and customer regulations)
  • Commissioning and production support of conveyor systems
  • Developing interfaces for the relevant process test stations
  • Optimizing process safety and workflows
Feb 2023 - Mar 2023
2 months

Software Developer for Generative Manufacturing Technology

Gefertec

  • Optimization of software for welding processes
  • Handling of arc breaks, current checks, and process resumption after breaks
  • Creation of ASUP programs in NC on an 840Dsl
  • Optimization of SINAMICS drives
Mar 2022 - Jan 2023
11 months

Head of Electrical Assembly / Commissioning Engineer in Pharmaceuticals

Groninger

  • Creation of software in TIA 17 and PCS 7/9.0 for modular systems
  • Commissioning of filling modules for syringes and dosing in pharmaceuticals
  • Leading the electrical assembly and conducting SAT and FAT with customers
  • Co-creating documentation and IT documentation
Feb 2022 - Mar 2022
2 months
Ludwigshafen, Germany

Software Developer in Agrochemicals

BASF

  • Reprogramming and creating software from Classic 7/6.5 to TIA 16 for a filling plant handling crop protection products in PCS7/9.1
  • Integrating conveyor technology and palletizing in TIA 16
Jan 2022 - Feb 2022
2 months

Programmer in the Automotive Industry

Volvo

  • Programming a rotary indexing table to produce contacts for charging technology in electric vehicles using TIA 17
Oct 2021 - Dec 2021
3 months
United Kingdom

Programmer / Commissioning Engineer, Pharmaceutical Industry

DSM Scotland

  • Programming and commissioning of a solid filling line for bags with PCS7/9.1
  • Integration of conveyor technology and palletizing in TIA 15
Mar 2021 - Sep 2021
7 months

Programmer, Automotive Industry

  • Programming an end-of-line test system for ECU production
  • Integration of pressure, vacuum, and high-voltage tests as well as functional and CAN tests in LabVIEW
  • Cap assembly with FESTO, problem analysis, and OPC interface connection to SCL databases
Jul 2020 - Feb 2021
8 months
Vienna, Austria

Programmer / Commissioning Engineer, Pharmaceutical Industry

Boehringer Ingelheim

  • Programming and commissioning of a large-scale plant for vaccine production
  • Use of Honeywell Experion
  • Interface creation for database connections
Feb 2020 - Jun 2020
5 months

Commissioning Engineer, Hygiene Sector

  • Commissioning and startup of a production line for ORAL-B iO with 30 stations
  • Implementation in TIA Portal 14.1, HMI 1500, and 1900 Advanced
  • Connections to Beckhoff systems and Bosch robots
  • Integration of a base frame in TIA for connection to Field Data Hub, Wonderware Archestra, and SQL database
Oct 2018 - Dec 2019
1 year 3 months
Kirchheimbolanden, Germany

Software Developer, Automotive Industry

BorgWarner Kirchheimbolanden

  • Development of an electronic eBooster Generation 2
  • Expansion of production facilities with additional robots (Fanuc) and axes (Rexroth)
  • Programmatic extensions of the S7 and databases in T-SQL
  • Conducting data mining and creating reporting systems for the international division
  • Development of descriptive, mathematical, inferential, exploratory, and context-based data analysis for the eLine division
  • Implementation of web-based systems in WebLogic (Java) with real-time production data evaluation
  • Reporting on horizontal and vertical levels (traceability)
  • Analysis and presentation of KPIs and statistical process control parameters (SPC)
Sep 2017 - Sep 2018
1 year 1 month

Software Developer Automotive Industry

BorgWarner International

  • Development of descriptive, mathematical, inferential, exploratory and context-based data analysis for the exhaust turbocharger (ATL) area
  • Implementation in web-based systems (VB - ASPX, IIS) using SQL Express 2005 - 2015 for quality control evaluation on site
May 2016 - Sep 2017
1 year 5 months
Kirchheimbolanden, Germany

Software Developer Automotive Industry

BorgWarner Kirchheimbolanden

  • Development of an electronic eBooster (prototype)
  • Development of the software for the microcontroller and rollout of an end-of-line (EOL) data evaluation system
  • S7 programming of a production line for material handling and production (S7, WinCC), robotics (Fanuc), press-fit technology (Kistler) and screwdrivers (Weber)
  • Development of the database architecture in SQL Express and OPC interface for capturing native data in OPC UA (in VB)
  • Integration of winding machines (Statomat), casting systems (Hübers), balancing machines (Schenk) and laser systems (Trumpf)
  • Creating frontends for traceability control with JDeveloper (ORACLE)
  • Development of data evaluations in Java with JDeveloper on WebLogic Server 12c for quality control and analyses
  • Export of data and charts to Excel and connection to MES and Forcam (Industry 4.0)
Sep 2015 - Apr 2016
8 months
Czech Republic

Project Manager Electrical Engineering / Programmer Automotive Industry

Skoda

  • S7 programming and commissioning of a wheel completion system in the automotive environment with TIA
  • Integration to an IBM database in the logistics environment
  • Project management of electrical engineering
May 2015 - Aug 2015
4 months
Netherlands

S7 Programmer Filling Plant

  • S7 programming of a filling plant for paints and coatings including WinCC Flex 2008 visualization
Mar 2015 - May 2015
3 months
Germany

S7 Programmer Material Handling

  • S7 programming of a belt conveyor system for precast concrete components including connection to Oracle (CRM system)
Mar 2007 - Feb 2014
7 years
Meppen, Germany

Team Manager / Software Developer

Glunz AG

  • Responsible for software development in the IndBest department as well as for production data systems, databases and technical process workflows
  • Provided professional leadership to up to 25 employees from multiple departments
  • Developed and implemented an energy bus to save energy (approx. €35,000 p.a.)
  • Project management for conversions and integrations in production plants
  • Created analytical databases for lab data and QMS
  • Developed a setpoint database for product parameters in Simatic and JAVA
  • Generated reports from production databases for business reviews
  • Developed frontends in JAVA for lab, controlling and production
Feb 2005 - Mar 2007
2 years 2 months

Project and Team Leader National/International

Glunz AG

  • Software development in the area of OPC (OLE for Process Control) and production data in Brazil, Spain, South Africa, England and France
  • Managed 5 employees
  • Further development of OPC interfaces for production data systems to directly import native data into databases
  • Developed frontends in JAVA and engineering for process-related workflows
  • Project management for conversions and integrations in production plants
Feb 2002 - Jan 2005
3 years

Software Developer, Engineering

Glunz AG

  • Software development at the Nettgau plant to optimize process workflows
  • Restructured a press to increase production volume from 800 m³ to 1500 m³ per day
  • Created a consumption database with cockpit functions in Simatic and ORACLE (savings approx. €50,000 per month)
  • Expanded the product range through software changes in production (SIMATIC)
  • Programmed the wood drying process using new controller technologies (savings approx. €80,000 per month)
  • Developed a parking guidance system for the wood yard with connection to ORACLE databases
Jul 1992 - Feb 1996
3 years 8 months
Krefeld, Germany

Project Manager

Küsters Textilmaschinen

  • Managed up to 25 project staff
  • Developed simulation software for textile machines and commissioned software for washing units, dye foulards, bleaching, mercerizing and combing
  • Used S5, S7, GE, Allen Bradley, VBA and Oracle
  • Led and commissioned key-turn projects in South America and Mexico
  • Developed an optical color application measuring device
Jul 1990 - Jul 1992
2 years 1 month
Monheim am Rhein, Germany

Commissioning Engineer

Analytical Messinstrumente

  • Developed software for wastewater recovery using AEG ALU 250, ALU 120 and WinCC
  • Designed software for a landfill leachate recovery plant in Fernthal as a scientific pilot facility
Dec 1986 - Apr 1990
3 years 5 months

IT Specialist and Industrial Systems Programmer

  • Implementation of powder coating systems at home and abroad
  • Development of air conditioning and heating systems for Honeywell
  • International assignments in Saudi Arabia, Iraq, Iran, and Turkey, including programming of gas turbines
Dec 1984 - Nov 1986
2 years
Karlsruhe, Germany

Electrician

Schmitt Elektrotechnik

  • Execution of electrical installations for buildings and industrial plants in national and international contexts

Industries Experience

See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.

Experienced in Manufacturing (23.5 years), Automotive (6.5 years), Energy (3.5 years), Pharmaceutical (2.5 years), Utilities (2 years), and Construction (2 years).

Manufacturing
Automotive
Energy
Pharmaceutical
Utilities
Construction

Business Areas Experience

The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.

Experienced in Information Technology (27.5 years), Product Development (19.5 years), Production (16 years), Quality Assurance (11 years), Project Management (6.5 years), and Operations (5 years).

Information Technology
Product Development
Production
Quality Assurance
Project Management
Operations

Summary

Engineer with a strong sense of responsibility and practical experience in mechanical engineering and industrial process automation. The goal is continuous optimization of automated processes through modern programming, reliable system execution, and intelligent integration of databases and OPC interfaces.

An entrepreneurial and experienced software developer in industrial production environments with many years of international project experience in South America, Saudi Arabia, Iran, Iraq, and Turkey. Active in a wide range of industries, including powder coating plants, gas and steam turbines, textile machines, food and beverage, automotive, drinking water and wastewater treatment, camera systems, commercial coffee roasters, special machine construction, wood and plastics industry, as well as hygiene and pharmaceutical environments.

Extensive experience in implementing international turnkey projects – even under demanding conditions – as well as in restructuring methods and processes in process automation and database-supported production evaluation.

Skills

  • Management And Execution Of Multiple International Turnkey Projects In Complex Environments
  • Restructuring And Standardizing Methods And Processes In Process Automation And Database Systems
  • Proven Success In Developing Database Systems For Analysis And Optimization Of Production And Operational Data
  • Development, Integration, And Commissioning Of Software And Hardware Solutions In Production Plants
  • International Project And Leadership Experience
  • Professionalization Of Reporting And Analysis Systems
  • Successful Implementation Of Multiple Cost Reduction And Efficiency Improvement Programs
  • Implementation Of Innovative Process And Workflow Structures With Measurable Economic Benefits
  • Strong Hands-on Mentality
  • High Affinity For High-level Language Programming
  • Step 5
  • Step 7 Process Automation
  • S7
  • Pcs7
  • Graph7
  • Nc Sinumerik
  • Tia Portal
  • Hmi
  • Hmi Pro
  • Wonderware (E.g., Archestra, Dasi)
  • Ge Fanuc
  • Alan Bradley (Rockwell)
  • Beckhoff Twincat 2/3
  • Codesys (Hitachi)
  • Honeywell Experion
  • Sew
  • Kinematik
  • Simovis
  • Simovec
  • Sinamic
  • Abb
  • Lenze
  • Baumüller
  • Vba (Monitoring, Control, And Data Acquisition)
  • Protool
  • Scada
  • Wincc
  • Archestra
  • C+ Frontends And Interfaces
  • C++
  • Opc
  • Oracle: Database Design, Architecture, And Administration
  • Microsoft Oracle From 8i
  • Mysql Pl/sql
  • Postgresql
  • Java Middleware
  • Ms Sql
  • Oracle Application Development Framework
  • Oracle Bi (Business Intelligence)
  • Very Good Knowledge Of Office
  • Structured Code St
  • Scl
  • Awl
  • Fup
  • Kop
  • Codesys
  • Xml
  • Sql (Procedures, Functions, Etc.)
  • C+
  • C++
  • C#
  • Vb
  • Vba (Including Threading, Modules, Activex, Dll, Etc.)

Languages

German
Native
English
Advanced
Portuguese
Advanced

Education

Oct 1985 - Jun 1995

FU Hagen

Dipl. Ing. in Electrical Engineering and Computer Science · Electrical Engineering, Computer Science · Hagen, Germany

Oct 1985 - Jun 1989

Meisterschule, Technikerschule Karlsruhe

Master Craftsman and Technician · Electrical Engineering · Karlsruhe, Germany

Oct 1980 - Jun 1983

Vocational training in Electrical Engineering

Certifications & licenses

JDeveloper in Java (WebLogic)

Oracle Analyzing and Repository (SGA)

Oracle BI (Business Intelligence)

Oracle Backup and Recovery Management (RMAN)

Oracle Database Administrator (DBA)

Oracle Database Architecture

Internal Knowledge Transfer (Internal Training at Glunz AG)

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Wolfgang based?

Wolfgang is based in Alpirsbach, Germany.

What languages does Wolfgang speak?

Wolfgang speaks the following languages: German (Native), English (Advanced), Portuguese (Advanced).

How many years of experience does Wolfgang have?

Wolfgang has at least 34 years of experience. During this time, Wolfgang has worked in at least 24 different roles and for 17 different companies. The average length of individual experience is 1 year and 3 months. Note that Wolfgang may not have shared all experience and actually has more experience.

What roles would Wolfgang be best suited for?

Based on recent experience, Wolfgang would be well-suited for roles such as: Software Developer / Aviation Commissioning Engineer, Specialist for Pharmaceutical Production and Process Plants, Software Developer / Commissioning Engineer in Pharmaceuticals.

What is Wolfgang's latest experience?

Wolfgang's most recent position is Software Developer / Aviation Commissioning Engineer at Vakuum Schmelze Hanau.

What companies has Wolfgang worked for in recent years?

In recent years, Wolfgang has worked for Vakuum Schmelze Hanau, Merck, ZF Schweinfurt, ZF Saarbrücken, and Gefertec.

Which industries is Wolfgang most experienced in?

Wolfgang is most experienced in industries like Manufacturing, Automotive, and Energy. Wolfgang also has some experience in Pharmaceutical, Utility Services, and Construction.

Which business areas is Wolfgang most experienced in?

Wolfgang is most experienced in business areas like Information Technology (IT), Product Development, and Production/Manufacturing. Wolfgang also has some experience in Quality Assurance (QA), Project Management, and Operations.

Which industries has Wolfgang worked in recently?

Wolfgang has recently worked in industries like Manufacturing, Pharmaceutical, and Automotive.

Which business areas has Wolfgang worked in recently?

Wolfgang has recently worked in business areas like Production/Manufacturing, Quality Assurance (QA), and Product Development.

What is Wolfgang's education?

Wolfgang holds a Master in Electrical Engineering, Computer Science from FU Hagen.

Does Wolfgang have any certificates?

Wolfgang has 7 certificates. Among them, these include: JDeveloper in Java (WebLogic), Oracle Analyzing and Repository (SGA), and Oracle BI (Business Intelligence).

What is the availability of Wolfgang?

Wolfgang is immediately available for suitable projects.

What is the rate of Wolfgang?

Wolfgang's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Wolfgang?

To hire Wolfgang, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

1200
900
600
300
Market avg: 900-1060 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.