Wolfgang Steiner
Software Developer / Aviation Commissioning Engineer
Experience
Software Developer / Aviation Commissioning Engineer
Vakuum Schmelze Hanau
- Development of automation software and commissioning of a pneumatic press for processing electrical sheet stator cores, including KUKA robot handling, process monitoring, and connected measurement systems for quality inspection and sorting.
Specialist for Pharmaceutical Production and Process Plants
- Development, maintenance, and documentation of control software for pharmaceutical plants according to GMP and FDA requirements
- Implementation of automation solutions using Siemens TIA Portal (V20) considering GAMP-5 principles
- Ensuring a structured, traceable, and maintainable software architecture (e.g., modular FB structures, clear interfaces)
- Execution and support of qualification and validation activities (IQ, OQ, PQ)
- Preparation and maintenance of validation-related documents such as functional descriptions, test protocols, and change documentation
- Support during commissioning under controlled conditions (change control, release processes)
- Analysis and resolution of faults in compliance with Good Documentation Practice (GDP)
- Collaboration with process engineering, quality assurance (QA), and external suppliers
- Support for audits and inspections by authorities or customers (e.g., FDA, internal audits)
Software Developer / Commissioning Engineer in Pharmaceuticals
Merck
- Software development, testing, and commissioning of a pharmaceutical cone dryer for mixing and drying processes according to GMP and FDA regulations
- Support of qualification and validation activities (IQ/OQ/PQ, GAMP-5) using Siemens TIA Portal V19
- Responsible for software development, commissioning, and validation support of the plant
Commissioning and Optimization Engineer Automotive (Gen4 Hybrid Transmission Generator)
ZF Schweinfurt
- Commissioning and optimization of a low-volume production line for hybrid transmission generators
- Cycle time optimization and production support
- Integration and implementation of production data into AI-based systems
- Automation with Beckhoff / TwinCAT3
Commissioning and Optimization Engineer Automotive (Gen4 Hybrid Transmission Generator)
ZF Schweinfurt
- Commissioning and optimization of the production line for hybrid transmission generators
- Use of NC SINUMERIK 840D sl., SIMATIC S7 Classic, and SINAMICS
- Cycle time optimization and production support
- Implementation into an AI system
Software Developer / Commissioning Engineer Automotive (Transmission Manufacturing)
ZF Saarbrücken
- Creation of software packages (libraries) for conveyor technology following SIEMENS standards
- Programming conveyor safety systems (compliant with accident insurance and customer regulations)
- Commissioning and production support of conveyor systems
- Developing interfaces for the relevant process test stations
- Optimizing process safety and workflows
Software Developer for Generative Manufacturing Technology
Gefertec
- Optimization of software for welding processes
- Handling of arc breaks, current checks, and process resumption after breaks
- Creation of ASUP programs in NC on an 840Dsl
- Optimization of SINAMICS drives
Head of Electrical Assembly / Commissioning Engineer in Pharmaceuticals
Groninger
- Creation of software in TIA 17 and PCS 7/9.0 for modular systems
- Commissioning of filling modules for syringes and dosing in pharmaceuticals
- Leading the electrical assembly and conducting SAT and FAT with customers
- Co-creating documentation and IT documentation
Software Developer in Agrochemicals
BASF
- Reprogramming and creating software from Classic 7/6.5 to TIA 16 for a filling plant handling crop protection products in PCS7/9.1
- Integrating conveyor technology and palletizing in TIA 16
Programmer in the Automotive Industry
Volvo
- Programming a rotary indexing table to produce contacts for charging technology in electric vehicles using TIA 17
Programmer / Commissioning Engineer, Pharmaceutical Industry
DSM Scotland
- Programming and commissioning of a solid filling line for bags with PCS7/9.1
- Integration of conveyor technology and palletizing in TIA 15
Programmer, Automotive Industry
- Programming an end-of-line test system for ECU production
- Integration of pressure, vacuum, and high-voltage tests as well as functional and CAN tests in LabVIEW
- Cap assembly with FESTO, problem analysis, and OPC interface connection to SCL databases
Programmer / Commissioning Engineer, Pharmaceutical Industry
Boehringer Ingelheim
- Programming and commissioning of a large-scale plant for vaccine production
- Use of Honeywell Experion
- Interface creation for database connections
Commissioning Engineer, Hygiene Sector
- Commissioning and startup of a production line for ORAL-B iO with 30 stations
- Implementation in TIA Portal 14.1, HMI 1500, and 1900 Advanced
- Connections to Beckhoff systems and Bosch robots
- Integration of a base frame in TIA for connection to Field Data Hub, Wonderware Archestra, and SQL database
Software Developer, Automotive Industry
BorgWarner Kirchheimbolanden
- Development of an electronic eBooster Generation 2
- Expansion of production facilities with additional robots (Fanuc) and axes (Rexroth)
- Programmatic extensions of the S7 and databases in T-SQL
- Conducting data mining and creating reporting systems for the international division
- Development of descriptive, mathematical, inferential, exploratory, and context-based data analysis for the eLine division
- Implementation of web-based systems in WebLogic (Java) with real-time production data evaluation
- Reporting on horizontal and vertical levels (traceability)
- Analysis and presentation of KPIs and statistical process control parameters (SPC)
Software Developer Automotive Industry
BorgWarner International
- Development of descriptive, mathematical, inferential, exploratory and context-based data analysis for the exhaust turbocharger (ATL) area
- Implementation in web-based systems (VB - ASPX, IIS) using SQL Express 2005 - 2015 for quality control evaluation on site
Software Developer Automotive Industry
BorgWarner Kirchheimbolanden
- Development of an electronic eBooster (prototype)
- Development of the software for the microcontroller and rollout of an end-of-line (EOL) data evaluation system
- S7 programming of a production line for material handling and production (S7, WinCC), robotics (Fanuc), press-fit technology (Kistler) and screwdrivers (Weber)
- Development of the database architecture in SQL Express and OPC interface for capturing native data in OPC UA (in VB)
- Integration of winding machines (Statomat), casting systems (Hübers), balancing machines (Schenk) and laser systems (Trumpf)
- Creating frontends for traceability control with JDeveloper (ORACLE)
- Development of data evaluations in Java with JDeveloper on WebLogic Server 12c for quality control and analyses
- Export of data and charts to Excel and connection to MES and Forcam (Industry 4.0)
Project Manager Electrical Engineering / Programmer Automotive Industry
Skoda
- S7 programming and commissioning of a wheel completion system in the automotive environment with TIA
- Integration to an IBM database in the logistics environment
- Project management of electrical engineering
S7 Programmer Filling Plant
- S7 programming of a filling plant for paints and coatings including WinCC Flex 2008 visualization
S7 Programmer Material Handling
- S7 programming of a belt conveyor system for precast concrete components including connection to Oracle (CRM system)
Team Manager / Software Developer
Glunz AG
- Responsible for software development in the IndBest department as well as for production data systems, databases and technical process workflows
- Provided professional leadership to up to 25 employees from multiple departments
- Developed and implemented an energy bus to save energy (approx. €35,000 p.a.)
- Project management for conversions and integrations in production plants
- Created analytical databases for lab data and QMS
- Developed a setpoint database for product parameters in Simatic and JAVA
- Generated reports from production databases for business reviews
- Developed frontends in JAVA for lab, controlling and production
Project and Team Leader National/International
Glunz AG
- Software development in the area of OPC (OLE for Process Control) and production data in Brazil, Spain, South Africa, England and France
- Managed 5 employees
- Further development of OPC interfaces for production data systems to directly import native data into databases
- Developed frontends in JAVA and engineering for process-related workflows
- Project management for conversions and integrations in production plants
Software Developer, Engineering
Glunz AG
- Software development at the Nettgau plant to optimize process workflows
- Restructured a press to increase production volume from 800 m³ to 1500 m³ per day
- Created a consumption database with cockpit functions in Simatic and ORACLE (savings approx. €50,000 per month)
- Expanded the product range through software changes in production (SIMATIC)
- Programmed the wood drying process using new controller technologies (savings approx. €80,000 per month)
- Developed a parking guidance system for the wood yard with connection to ORACLE databases
Project Manager
Küsters Textilmaschinen
- Managed up to 25 project staff
- Developed simulation software for textile machines and commissioned software for washing units, dye foulards, bleaching, mercerizing and combing
- Used S5, S7, GE, Allen Bradley, VBA and Oracle
- Led and commissioned key-turn projects in South America and Mexico
- Developed an optical color application measuring device
Commissioning Engineer
Analytical Messinstrumente
- Developed software for wastewater recovery using AEG ALU 250, ALU 120 and WinCC
- Designed software for a landfill leachate recovery plant in Fernthal as a scientific pilot facility
IT Specialist and Industrial Systems Programmer
- Implementation of powder coating systems at home and abroad
- Development of air conditioning and heating systems for Honeywell
- International assignments in Saudi Arabia, Iraq, Iran, and Turkey, including programming of gas turbines
Electrician
Schmitt Elektrotechnik
- Execution of electrical installations for buildings and industrial plants in national and international contexts
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (23.5 years), Automotive (6.5 years), Energy (3.5 years), Pharmaceutical (2.5 years), Utilities (2 years), and Construction (2 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Information Technology (27.5 years), Product Development (19.5 years), Production (16 years), Quality Assurance (11 years), Project Management (6.5 years), and Operations (5 years).
Summary
Engineer with a strong sense of responsibility and practical experience in mechanical engineering and industrial process automation. The goal is continuous optimization of automated processes through modern programming, reliable system execution, and intelligent integration of databases and OPC interfaces.
An entrepreneurial and experienced software developer in industrial production environments with many years of international project experience in South America, Saudi Arabia, Iran, Iraq, and Turkey. Active in a wide range of industries, including powder coating plants, gas and steam turbines, textile machines, food and beverage, automotive, drinking water and wastewater treatment, camera systems, commercial coffee roasters, special machine construction, wood and plastics industry, as well as hygiene and pharmaceutical environments.
Extensive experience in implementing international turnkey projects – even under demanding conditions – as well as in restructuring methods and processes in process automation and database-supported production evaluation.
Skills
- Management And Execution Of Multiple International Turnkey Projects In Complex Environments
- Restructuring And Standardizing Methods And Processes In Process Automation And Database Systems
- Proven Success In Developing Database Systems For Analysis And Optimization Of Production And Operational Data
- Development, Integration, And Commissioning Of Software And Hardware Solutions In Production Plants
- International Project And Leadership Experience
- Professionalization Of Reporting And Analysis Systems
- Successful Implementation Of Multiple Cost Reduction And Efficiency Improvement Programs
- Implementation Of Innovative Process And Workflow Structures With Measurable Economic Benefits
- Strong Hands-on Mentality
- High Affinity For High-level Language Programming
- Step 5
- Step 7 Process Automation
- S7
- Pcs7
- Graph7
- Nc Sinumerik
- Tia Portal
- Hmi
- Hmi Pro
- Wonderware (E.g., Archestra, Dasi)
- Ge Fanuc
- Alan Bradley (Rockwell)
- Beckhoff Twincat 2/3
- Codesys (Hitachi)
- Honeywell Experion
- Sew
- Kinematik
- Simovis
- Simovec
- Sinamic
- Abb
- Lenze
- Baumüller
- Vba (Monitoring, Control, And Data Acquisition)
- Protool
- Scada
- Wincc
- Archestra
- C+ Frontends And Interfaces
- C++
- Opc
- Oracle: Database Design, Architecture, And Administration
- Microsoft Oracle From 8i
- Mysql Pl/sql
- Postgresql
- Java Middleware
- Ms Sql
- Oracle Application Development Framework
- Oracle Bi (Business Intelligence)
- Very Good Knowledge Of Office
- Structured Code St
- Scl
- Awl
- Fup
- Kop
- Codesys
- Xml
- Sql (Procedures, Functions, Etc.)
- C+
- C++
- C#
- Vb
- Vba (Including Threading, Modules, Activex, Dll, Etc.)
Languages
Education
FU Hagen
Dipl. Ing. in Electrical Engineering and Computer Science · Electrical Engineering, Computer Science · Hagen, Germany
Meisterschule, Technikerschule Karlsruhe
Master Craftsman and Technician · Electrical Engineering · Karlsruhe, Germany
Vocational training in Electrical Engineering
Certifications & licenses
JDeveloper in Java (WebLogic)
Oracle Analyzing and Repository (SGA)
Oracle BI (Business Intelligence)
Oracle Backup and Recovery Management (RMAN)
Oracle Database Administrator (DBA)
Oracle Database Architecture
Internal Knowledge Transfer (Internal Training at Glunz AG)
Profile
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