Marian Lempert

Founder

Marian Lempert
Jessen (Elster), Germany

Experience

Apr 2021 - Present
4 years 10 months

Founder

Smart Mode Engineering e.K.

  • Commissioning of all types of machine tools with Sinumerik 840d PL & SL controls with up to 56 axes including Safety Integrated

  • PLC programming with Step7 in AWL, FUP, KOP, GRAPH, SCL

  • PLC programming in TIA Portal in AWL, FUP, KOP, GRAPH, SCL

  • NC programming (automation cycles, measurement cycles, and machining cycles)

  • Visualization using HMI Pro, Easy Screen, Sinumerik Operate & WinCC

  • Software development in interface programming (communication with ABB/Fanuc/KUKA robots, measuring machines, washing machines, tool monitoring systems and transport systems)

  • Cycle time optimization and drive optimization

  • Successful business founding

  • Successful building of a customer base

  • Expanded knowledge of other machine tools (Chiron, Stama, Index, Magdeburg, Boehringer, EMAG, Schuster, DMG MORI, Schaudt, Mikrosa, Felsomat, Risomat)

  • Successful completion of each individual project

Jan 2014 - Feb 2021
7 years 2 months

Commissioning engineer and programmer

Scherer Feinbau Maschinenbau GmbH

  • Commissioning of new lathes with Sinumerik 840d SL control with up to 22 axes including Safety Integrated

  • Commissioning and programming of the ASi bus including safety software

  • PLC programming with Step7 in AWL, FUP, KOP, GRAPH, SCL

  • NC programming (loading programs, measurement programs and machining programs)

  • Software development in interface programming (communication with ABB/Fanuc/KUKA robots, measuring machines, washing machines, tool monitoring systems and transport systems)

  • Software development for camera systems

  • Software development for NC loading programs (automation)

  • Analysis and diagnosis of machines (troubleshooting)

  • Customer training on site or at Scherer Feinbau

  • Visualization using HMI Pro CS, Sinumerik Operate, Advanced and EasyScreen

  • Programming of sequence controls for robots in GRAPH

  • Electrical and control system modifications of machines including software development and commissioning

  • Increased response speed in the North German customer base

  • 90% autonomy

  • Maintained availability of new machines at 95% worldwide

  • Extended personal knowledge

  • High customer satisfaction through transparent work and good service

  • Sale of self-developed software for communication of thermal transfer printers with the Siemens Sinumerik 840d SL control

Nov 2012 - Dec 2013
1 year 2 months

Automation technician

Rüffer Design Dienstleistungsbüro für Automatisierung

  • Commissioning of lathes with Sinumerik 840d SL control

  • PLC programming with Step7

  • NC programming (loading and measurement programs)

  • Commissioning of welding machines (prototype)

  • NC programming of welding machines (prototype)

  • Maintained the project at the client site for over 10 months

  • Promoted to team leader in the NC machines area

Jun 2012 - Oct 2012
5 months

Commissioning and service technician

SCA Schucker Klebe und Dosiertechnik

  • Familiarization with new technology (mechanical, electrical & control systems)

  • Installation of drum pumps, control units and dispensers

  • Maintenance of dispensers, inlet valves and guns

  • Configuration of the Vision camera monitoring system

  • Successful familiarization with new technology

  • Increased response speed in the North German customer base

Jul 2007 - May 2012
4 years 11 months

Commissioning and service technician

Mägerle AG Maschinenfabrik

  • Setup and commissioning of grinding machines and Knoll/Hoffmann coolant filtration systems

  • Commissioning of new machines at Mägerle headquarters

  • Diagnosis and repair of machines (electrical, process engineering, mechanical & control systems)

  • PLC programming with Step5 and Step7

  • Programming Pilz safety PLCs: PNOZ Multi

  • Drawing electrical schematics with EPLAN (Version 5.08)

  • Customer training on site or at Mägerle

  • Selling maintenance contracts, service orders and spare parts through recommendations and preparing offers

  • Updating documentation

  • Converting DC drives to AC drive systems (developing combinations of old controls with the latest drive technology)

  • Help line support (assisting customers by phone)

  • Remote maintenance via ePS

  • Improved response speed in the North German customer base due to relocation to Berlin

  • Increased revenue through sales of maintenance contracts, service orders and spare parts

  • Acquisition of new customers in the service sector

  • 90% autonomy (home office)

  • Maintained availability of new machines at 98% in the North German customer base

May 2006 - Jun 2007
1 year 2 months

Support engineer

bfa solution ltd.

  • Commissioning of production lines

  • PLC programming (Step 7 & Allen Bradley PLC)

  • Visualization of Siemens mobile panels with WinCC

  • Visualization of Cutler & Hammer operator panels with Canvas

  • Repair of Cutler & Hammer operator panels

  • Sale of Cutler & Hammer operator panels by advising customers and preparing quotes

  • Increased revenue by selling and repairing Cutler & Hammer operator panels

  • Faster project execution by assisting with commissioning and PLC programming

Summary

Software and commissioning specialist for machine tools with Siemens Sinumerik controls.

Typical tasks:

  • Software development and programming in PLC using Step7 and TIA Portal
  • Software development and programming in NC
  • Engineering and commissioning of machine tools and other automated systems
  • Safety Integrated
  • Visualization
  • Cycle time optimization
  • Drive optimization
  • Training
  • Diagnosis / analysis / troubleshooting / repair, as long as no hardware is required

Skills

  • Ms Office: Good (Word, Excel, Outlook, Powerpoint)

Safety Technology

  • Pilz: Pnozmulti Safety Controllers & Relays
  • Asi Safety Controllers From Bihl & Wiedemann
  • Siemens Safety Integrated
  • Euchner Eks Systems
  • Euchner Safety Switch Systems (Door Interlocks)

Control Technology

  • Siemens Sinumerik 3g
  • Siemens Sinumerik 820/880
  • Siemens Sinumerik 840d Power Line
  • Siemens Sinumerik 840d Solution Line
  • Siemens Simatic S7-300
  • Siemens Simatic S7-400
  • Siemens Simatic 1510sp F-1 Pn
  • Siemens Simatic 1516f-3 Pn/dp

Communication Technology

  • Profibus Dp
  • Profinet
  • Asi Bus
  • Industrial Ethernet
  • Siemens Drive Cliq
  • Balluff Read/write Head Systems (Rfid)
  • Siemens Read/write Head Systems (Rfid)

Drive Technology

  • Indramat Drive Technology
  • Contraves Drive Technology
  • Simodrive 611 Drive Technology
  • Sinamics S120 Drive Technology
  • Landert-servax Door Drive Systems
  • Siemens Sidoor Door Drive Systems

Peripheral Technology

  • Siemens Distributed I/o
  • Wago Distributed I/o
  • Bihl & Wiedemann Distributed I/o
  • Phoenix Contact

Visualization

  • Wincc Visualization
  • Hmi Pro Cs
  • Sinumerik Operate
  • Sinumerik Advanced
  • Sinumerik Easyscreen

Programming

  • Simatic Step5
  • Simatic Step7
  • Siemens Simatic In The Following Languages: Awl, Kop, Fup, Graph, High Graph, Scl
  • Tia Portal In The Following Languages: Awl, Kop, Fup, Graph, High Graph, Scl
  • Allen Bradley Plc Programming
  • Nc Programming (Inspection Programs And Automation/handling)

Other Software Skills

  • Drive Engineering Using Sinamics Starter
  • Sinucom Nc
  • Winscp3
  • Hmi Startup Tool
  • Sitop Undervoltage Power Supply

Camera Technology

  • Avt Camera Systems
  • Cognex Camera Systems
  • Sensopart Visor Camera Systems
  • Siemens Mv440 Hr
  • Keyence

Measurement Technology

  • Heidenhain & Schneeberger Measuring Systems
  • Marposs Measuring Machines And Measuring Systems
  • Hafner Measuring Machine Combined With Promess Measuring Computers

Monitoring Technology

  • Nordmann Structure-borne Sound
  • Artis Tool Monitoring Systems (Ctm & Genior Modular)
  • Bk Mikro Drill Break Monitoring Systems
  • Montronix Tool Monitoring Systems

Balancing Technology

  • Dittel Balancing Systems

Fluid Technology

  • Extensive Knowledge Of Hydraulics
  • Extensive Knowledge Of Hydrostatics
  • Extensive Knowledge Of Pneumatics
  • Cooling Systems For Motors, Hydraulic Units, Coolant And Control Cabinets
  • Lubrix Minimal Quantity Lubrication Systems
  • System Monitoring (Air Gap Sensors)

Clamping Technology

  • Erowa Clamping Fixtures
  • Mecatool Clamping Fixtures
  • Röhm Chucks & Steady Rests
  • Smw Autoblock Chucks & Steady Rests
  • Schunk Clamping Technology

Coolant Technology

  • Knoll Coolant Filtration Systems
  • Hoffmann Coolant Filtration Systems

Transport Technology

  • Ewab Conveyor Belts
  • Schnaithmann Transport Technology
  • Felsomat Portals

Other Skills

  • Extensive Knowledge Of Mechanics
  • Extensive Knowledge Of Control Engineering
  • Extensive Knowledge Of Process Engineering
  • Operation Of Abb/fanuc/kuka Robots
  • Eplan Electrical Schematic Design Up To Version 5.08
  • Extensive Knowledge Of Dosing And Adhesive Technology In The Automotive Industry
  • Strong Technical Understanding
  • And More.

Languages

German
Native
English
Advanced
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