Recommended expert
Michael (Martin) Horn
Production Manager Downstream (interim)
Experience
Apr 2021 - Nov 2021
8 monthsProduction Manager Downstream (interim)
Magna
- Supported implementation of new products
- Improved overall equipment effectiveness (OEE)
- Improved daily line efficiency (DLE)
- Enhanced headcount performance
- Created a lean and efficient reporting system
Mar 2020 - Aug 2020
6 monthsConsultant
Liebherr
- Compared product costs with competitive products in Bulle, Switzerland, including material/purchase cost, machinery and hourly rates, and design and processing effort
- Reduced running through times in Biberach, Germany by analyzing ERP data, preparing production characteristics, and deriving measures for order planning
Nov 2018 - Sep 2019
11 monthsConsultant
Georg Fischer Casting Solutions
- Improved overall equipment effectiveness (OEE)
- Enhanced headcount performance
- Reduced set-up times
- Created and tracked a KPI system
- Reorganized production areas
- Reduced abrasive costs
Jan 2016 - Oct 2018
2 years 10 monthsPlant Manager & Leader Project Management Office
Isringhausen GmbH & Co. KG
- Led project management office reporting directly to the executive board and improving technical and financial conditions nationally and internationally
- Managed ISRI Ludwigsfelde plant (100 employees) producing seats for Daimler Sprinter NCV3
- Managed new ISRI Lemgo plant (280 employees) producing seats for Daimler Sprinter VS30
- Oversaw Ludwigsfelde and Düsseldorf plants (Sprinter NCV3) and Lemgo plant (Sprinter VS30) with 620 employees
- Provided disciplinary and technical leadership of up to 620 employees
Dec 2014 - Dec 2015
1 year 1 monthManufacturing Manager, Chassis Framework
BMW Group, Plant Leipzig
- Held overall responsibility for manufacturing of the chassis framework
- Managed budget responsibility
- Led and disciplined approximately 200 employees
Apr 1996 - Nov 2014
18 years 8 monthsManufacturing Manager & Unit Support Manager
Adam Opel AG
- Supervised pressshop in Antwerp plant (260 employees) and Bochum pressshop (450 employees), managing production matters, machine, tool, and die maintenance
- Managed assembly area in Bochum with up to 800 employees and launching of Zafira Tourer
- Served as unit support manager for general assembly area in Bochum, overseeing maintenance and core team (100 employees)
- Led multiple manufacturing manager roles in pressshop and assembly, held budget responsibility and professional and disciplinary leadership throughout
Oct 1995 - Mar 1996
6 monthsEngineered Systems Manager
NORDSON Deutschland GmbH, European Division
- Led eight employees in powder application systems
- Held budget responsibility and cost control for project scheduling
- Participated in product development and design engineering
- Planned resources for domestic and abroad assembly
- Calculated projects and reduced product costs
- Traveled to European subsidiaries
Apr 1991 - Sep 1995
4 years 6 monthsGroup Leader & Design Engineer
Pressen Engineering Essen GmbH
- Managed projects and led four employees from 1993
- Supervised production planning, commissioning, and documentation
- Developed and designed mechanical presses and metal forming constructions
- Acted as CAD system manager
- Calculated, developed, and designed mechanical, hydraulic, and pneumatic components
- Conducted negotiations
May 1989 - Mar 1991
1 year 11 monthsProject Engineer
FEV-Motorentechnik GmbH
- Analyzed lubrication and cooling circuits for combustion engines
- Optimized tribological performance
- Worked with latest test bench technology and data processing
- Led student assistants functionally
- Prepared and performed final reports in English
- Conducted programming tasks
Summary
- Mechanical Engineer (Design Engineering / Power Transmission and Conveying Technology)
- Industrial Engineer (Business Administration for Engineers)
- Six Sigma Black Belt
- Lean Master
- 32 years of professional experience, including 29 years in leadership roles in R&D, design, production planning, production, maintenance and plant management
- Management of up to 800 employees
- More than 20 years of experience in the automotive industry, mainly press shop and assembly (Lean Production, CIP, problem-solving competency, Kaizen, project management, product launch, time management, international experience) and more than 4 years in the automotive supply industry
- Subject matter expert at the Bochum plant for lean principles, continuous improvement and employee involvement
- Restructuring / change management
- Process and equipment optimization (increasing productivity)
- Planning and building of plants, leading several plants and shutting down plants
Languages
English
AdvancedFrench
ElementaryItalian
ElementaryDutch
ElementaryEducation
Oct 1991 - Nov 1993
University of Applied Sciences Dortmund
Industrial Engineer · Business Administration · Dortmund, Germany · 1,8
Oct 1984 - Mar 1989
University of Bochum
Mechanical Engineer · Mechanical Engineering, Design Engineering · Bochum, Germany · 1,4
Aug 1980 - Jun 1983
Freiherr-vom-Stein-Secondary School Bochum
General qualification for university entrance · Bochum, Germany · 1,6
Certifications & licenses
Lean Master
Six Sigma Black Belt
Profile
Created
Last Update
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Frequently asked questions
Do you have questions? Here you can find further information.
Where is Michael based?
Michael is based in Recklinghausen, Germany.
What languages does Michael speak?
Michael speaks the following languages: English (Advanced), French (Elementary), Italian (Elementary), Dutch (Elementary).
How many years of experience does Michael have?
Michael has at least 31 years of experience. During this time, Michael has worked in at least 8 different roles and for 9 different companies. The average length of individual experience is 3 years and 5 months. Note that Michael may not have shared all experience and actually has more experience.
What roles would Michael be best suited for?
Based on recent experience, Michael would be well-suited for roles such as: Production Manager Downstream (interim), Consultant, Plant Manager & Leader Project Management Office.
What is Michael's latest experience?
Michael's most recent position is Production Manager Downstream (interim) at Magna.
What companies has Michael worked for in recent years?
In recent years, Michael has worked for Magna.
Which industries is Michael most experienced in?
Michael is most experienced in industries like Automotive and Manufacturing.
Which business areas is Michael most experienced in?
Michael is most experienced in business areas like Production/Manufacturing, Operations, and Project Management. Michael also has some experience in Product Development, Research and Development (R&D), and Quality Assurance (QA).
Which industries has Michael worked in recently?
Michael has recently worked in industries like Automotive.
Which business areas has Michael worked in recently?
Michael has recently worked in business areas like Product Development and Production/Manufacturing.
What is Michael's education?
Michael holds a Bachelor in Mechanical Engineering, Design Engineering from University of Bochum.
Does Michael have any certificates?
Michael has 2 certificates. These include: Lean Master and Six Sigma Black Belt.
What is the availability of Michael?
The availability of Michael needs to be confirmed.
What is the rate of Michael?
Michael's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.
How to hire Michael?
To hire Michael, click the Meet button on the profile to request a meeting and discuss your project needs.
Average rates for similar positions
Rates are based on recent contracts and do not include FRATCH margin.
1200
900
600
300
Market avg: 910-1070 €
Market avg: 910-1070 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
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