Michael Horn

Independent Business Consultant| Production manager Downstream

Michael Horn
Recklinghausen, Germany

Experience

Apr 2021 - Nov 2021
8 months
Soest, Germany

Production Manager Downstream

Magna

Production manager Downstream on an interim basis with the following targets:

  • Support with the implementation of new products
  • OEE improvement
  • DLE improvement
  • Headcount-Performance
  • Creation of a lean and efficient reporting system
Mar 2020 - Aug 2020
6 months
Bulle, Switzerland

Independent Business Consultant

Liebherr

Comparison of product costs with competitive products (Bulle):

  • Material/purchase cost
  • Machinery and hourly rates
  • Design and processing effort

Reduction of running through times (Biberach):

  • Analysis of the actual state on the basis of ERP data
  • Preparation of so-called production characteristics
  • Deriving measures for order planning
Nov 2018 - Sep 2019
11 months
Herzogenburg, Austria

Production Manager

Georg Fischer Casting Solutions

Production manager on an interim basis with the following targets:

  • OEE improvement
  • Headcount-Performance
  • Reducing set-up times
  • Creating and tracking of a KPI-system
  • Reorganisation of the production areas
  • Reduction of abrasive costs
Jan 2015 - Oct 2018
2 years 10 months
Lemgo, Germany

Plant Manager

Isringhausen GmbH & CoKG

From 12/2016 operative complete responsibility Sprinter NCV3 Germany as well as plant manager plant Lemgo VS30:

  • Plant manager of the plants Ludwigsfelde and Düsseldorf (Sprinter NCV3) as well as Lemgo (Sprinter VS30)
  • Disciplinary and technical lead of 620 employees

From 10/2016 plant manager ISRI Lemgo:

  • Additional responsibility for the new planned plant in Lemgo (production of seats for Daimler, model: Sprinter VS30) with 280 employees

From 05/2016 plant manager ISRI Ludwigsfelde:

  • Responsibility for the plant ISRI Ludwigsfelde with 100 employees (production of seats for Daimler, model: Sprinter NCV3)

From 01/2016 Leader Project Management Office (PMO):

  • Staff function and direct reporting to the executive board
  • Leading temporarily, high-ranking composite teams to improve technical and/or financial conditions national and international
Dec 2014 - Dec 2015
1 year 1 month
Leipzig, Germany

Manufacturing Manager Chassis Framework

BMW Group

Overall responsibility for manufacturing of the Chassis Framework, budget responsibility and professional and disciplinary lead of approx. 200 employees

Apr 1996 - Nov 2014
18 years 8 months
Bochum, Germany

Manufacturing Manager

Adam Opel AG

From 01/2012 Manufacturing Manager Assembly in the Bochum Plant:

  • After a successful launch of the Zafira Tourer in the presshop, continuation of the Manufacturing Manager position in the assembly area with approx. 450 employees

From 01/2011 Manufacturing Manager Presshop in the Bochum Plant:

  • Same position as in 11/2005. After my successor left the company I went back to the presshop as the plant Bochum was faced with the launch of the new Zafira Tourer and needed an experienced Manufacturing Manager in the short term

From 03/2010 Unit Support Manager General Assembly in the Bochum Plant:

  • Responsibility for the maintenance and the core team of the General Assembly Area, budget responsibility and professional and disciplinary lead of approx. 100 employees

From 10/2007 Manufacturing Manager Assembly in the Bochum plant:

  • Total responsibility for the production lines of the Assembly Area, budget responsibility and professional and disciplinary lead of approx. 800 employees

From 11/2005 Manufacturing Manager Presshop in the Bochum Plant:

  • Total responsibility for all production matters, machine-, tool- and die-maintenance, budget responsibility and professional and disciplinary lead of approx. 450 employees

From 09/2004 Manufacturing Manager Presshop in the Antwerp Plant:

  • Total responsibility for all production matters, machine- and tool and die-maintenance, budget responsibility and professional and disciplinary lead of approx. 260 employees

From 01/1999 Superintendent Shift Presshop:

  • Responsibility for the production of one shift and professional and disciplinary lead of approx. 200 employees of production and maintenance

From 04/1996 Manager Manufacturing Engineering Presshop:

  • Professional and disciplinary lead of eleven employees in the area of production planning (after one year with Opel I got the status of a so-called High Potential)
Oct 1995 - Mar 1996
6 months
Erkrath, Germany

Engineered Systems Manager

NORDSON Deutschland GmbH

  • Professional and disciplinary lead of eight employees
  • Budget responsibility
  • Cost control and scheduling of projects
  • Participation in product development and final design engineering
  • Resource planning of the assembly domestically and abroad
  • Calculation of projects
  • Reduction of product costs
  • Travelling to subsidiaries in other european countries

(Only a few weeks after my employment it was determined by a new european leadership that the german subsidiary will be closed down)

Jan 1992 - Sep 1995
2 years 9 months
Essen, Germany

Group Leader

Pressen Engineering Essen GmbH

  • Project management
  • Professional lead of four employees
  • Supervision of production planning and manufacturing
  • Commissioning and documentation
  • Development projects
  • CAD-System-Manager
Apr 1991 - Dec 1992
1 year 9 months
Essen, Germany

Design Engineer

Pressen Engineering Essen GmbH

  • Calculation, development and design of mechanical, hydraulic and pneumatic components
  • Negotiations
May 1989 - Mar 1991
1 year 11 months
Aachen, Germany

Project Engineer

FEV-Motorentechnik GmbH

  • Analysis of lubrication and cooling circuits
  • Tribological optimization
  • Dealing with the latest test bench technology and data processing
  • Functional lead of student assistants
  • Writing and performance of the final reports (mostly in english language)
  • Programming

Summary

Mechanical Engineer (Design Engineering / Power Transmission and Conveying Technology at the University of Bochum) Industrial Engineer (Business Administration for Engineers at the University of Applied Sciences in Dortmund) Six Sigma Black Belt Lean Master 32 years of professional career, including 29 years in leading positions in R&D, design, production planning, production, maintenance and plant management Management of up to 800 employees More than 20 years of experience in the automobile industry, primarily presshop and assembly (Lean Production, CIP, Problem Solving Compentency, Kaizen, Project-Management, Product Launch, Time Management, International Experience) and more than 4 years in the automotive supply industrie Subject Matter Expert in the Bochum plant for the Lean-Principles Continuous Improvement and People Involvement Restructuring / Change Management Optimization of processes and production equipment (increase of productivity) Planing and building of plants, leading of several plants, shut down of plants

Languages

German
Native
English
Advanced
Dutch
Elementary
French
Elementary
Italian
Elementary

Education

Oct 1991 - Nov 1993

University of Applied Sciences Dortmund

Industrial Engineer · Business Administration · Dortmund, Germany · 1.8

Oct 1984 - Mar 1989

University of Bochum

Mechanical Engineer · Mechanical Engineering · Bochum, Germany · 1.4

Oct 1980 - Jun 1983

Freiherr-vom-Stein-Secondary School Bochum

Bochum, Germany · 1.6

Certifications & licenses

Lean Master

Six Sigma Black Belt