Marcel Pieles
CAPA/Deviation/OOS Manager Solid Dosage Production
Experience
CAPA/Deviation/OOS Manager Solid Dosage Production
Haupt Pharma Wülfing GmbH – Member of the Aenova Group
- Independent handling of deviations
- Independent handling of CAPAs
- Analysis of production OOS – evaluation and closure
- Technical consulting in operations
- Complete revision of CPV SOP, plan and report
- Development of coaching materials for production staff
Head of Solid Dosage Manufacturing
Miolma Consulting GmbH
- Managing production according to AMWHV and EU GMP guidelines
- Creating and training on SOPs, MBRs and other GMP/ISO relevant documentation
- Ensuring and reviewing correct batch documentation as well as other quality records (e.g. risk analyses)
- Preparation and approval of manufacturing instructions and documents
- Implementation of CAPA actions from deviations, customer complaints and audits
- Analysis and interpretation of process data and continuous process improvement
- Responsible for manpower planning, equipment, customer support and achieving the department’s financial goals
- Ensuring successful approval by European authorities and customers
- Knowledge bearer for the responsible quality processes
- Consulting on validation of manufacturing processes
- Representation of the area of responsibility to customers and authorities
Head of Sterile Production
Klosterfrau Berlin GmbH
- Managing sterile production according to AMWHV and EU GMP guidelines
- Advising production to ensure GMP-compliant manufacturing
- Evaluation of deviation reports
- Preparation and approval of manufacturing instructions and documents
- Conducting training and developing GMP guidelines for production
- Analysis and interpretation of process data and continuous process improvement
- Coordinating assigned employees to ensure the quality of produced products
- Ensuring successful approval by European authorities and customers
- Knowledge bearer for the responsible quality processes
- Consulting on validation of manufacturing processes
Head of ODF Manufacturing
Gen-Plus GmbH & Co. KG
- Ensuring timely planning, production and monitoring of manufacturing activities according to AMG, AMWHV and EU GMP guidelines
- Creating and training on SOPs, MBRs and other GMP/ISO relevant documentation
- Ensuring and reviewing correct batch documentation as well as other quality records (e.g. risk analyses)
- Initiating, implementing and managing manufacturing-related projects
- Collaborating on and handling internal and external complaints and deviations
- Implementing CAPA actions from deviations, customer complaints and audits
- Approval and oversight of changes in the change control process
- Qualification of equipment and facilities as well as process validation
- Responsible for manpower planning, equipment, customer support and achieving the department’s financial goals
- Representation of the area of responsibility to customers and authorities
- Responsible for planning, implementation, monitoring and optimization of work safety, health and environmental protection processes
Process Optimization Project Manager Packaging/Product Launch Controlled Substances
Develco Pharma GmbH
- Optimizing production workflows in packaging to ensure timely product launch
- Revising the planning concept for optimal line utilization
- Improving the training system for packaging
- Conducting procurement activities
- Resource and budget planning
- Responsible for all operational planning, execution, control and realization of controlled substances launch projects
- Setting objectives and creating project plans
- Tracking timelines internally and externally
- Conducting project meetings
- Reporting to the steering committee
Tech Transfer Manager OEB 4/OEB 5 / Project Manager
R-Pharm Germany GmbH
- Creating process risk analyses and site-by-site analysis for product transfer in an interdisciplinary project team
- Creating transfer protocols and reports including setting up Design of Experiments (DoE)
- Supervising tech trials, verification batches, and validation batches
- Evaluating and documenting results
- Planning and scheduling experiments and ensuring machine availability
- Planning and coordinating material requirements and staff allocation
- Training staff on transfer activities
- Operational planning, execution, control, and realization of OEB 4/5 tech transfer projects
- Budget planning
- Setting targets and creating project plans
- Tracking timelines internally and externally
- Conducting project meetings
- Reporting to the steering committee
Production Coordinator
R-Biopharm AG
- Coordinating production and improving processes for SARS-CoV-2 test systems
- Boosting efficiency by streamlining production workflows and increasing employee flexibility
- Revising manufacturing procedures
- Providing technical and disciplinary leadership for 32 production staff
- Planning resources and budget
- Implementing two semi-automatic filling lines to increase production and optimize material flow
Head of Production, Project Management, Tech Transfer Management, CAPA Manager and Process Optimization
Freelance Consultant, Interim Manager
Interim Head of Production
Hanna Healthcare S.L.
- Scaling up a new API for pellets using a bottom spray process from development scale to commercial batch size
- Optimizing the spray process to reduce yield losses by setting spray parameters
- Creating the validation plan and conducting process validation
- Creating manufacturing procedures
- Training operators on the new spray process
- Planning resources and budget
- Providing technical and disciplinary leadership for 14 production staff
- Carrying out procurement activities
- Developing and implementing a new zoning concept for material and personnel flow due to COVID-19
Head of Production
Konapharma AG
- Boosted production efficiency by 30% by streamlining workflows and increasing employee flexibility
- Reduced manufacturing costs by 15% by improving planning and control processes
- Optimized product transfers and ensured timely product launches
- Cut production deviations by 45% by revising manufacturing procedures and improving the training system
- Reduced absenteeism by 30% by increasing employee motivation
- Improved workplace safety through regular inspections with cross-department colleagues
- Conducted procurement activities
- Providing technical and disciplinary leadership for 36 production staff
- Preparing and carrying out internal and external audits, reducing findings by 25%
- Planning resources and budget
Deputy Head of Production
Hennig Arzneimittel GmbH & Co. KG
- Acting as Deputy Head of Production with personnel responsibility for 28 employees
- Ensuring compliance with quality, schedule, and cost requirements
- Improving workplace safety
- Preparing and conducting internal and external audits
- Participating in quality circles
- Approving and ensuring compliance with manufacturing instructions and SOPs
- Training employees
- Planning and controlling production processes
- Optimizing production workflows
- Conducting product transfers
R&D Engineer
Losan Pharma GmbH
- Developing stick-pack formulations
- Evaluating and co-developing a testing device to check the seal integrity of primary packaging/stick packs in collaboration with Nolek SE
- Conducting, analyzing, and documenting tests to develop innovative solid dosage forms
- Conducting scale-up experiments
- Performing equipment qualification
- Administrative tasks
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Pharmaceutical (18.5 years), Biotechnology (6.5 years), and Manufacturing (6.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Quality Assurance (18.5 years), Production (17 years), Project Management (6.5 years), Operations (3 years), Product Development (3 years), and Procurement (2 years).
Languages
Education
Fachhochschule Albstadt-Sigmaringen
Diploma Engineer (FH) · Pharmaceutical Technology · Albstadt, Germany
Pfizer GmbH Arzneimittelwerk Gödecke
Pharmaceutical Technician · Freiburg im Breisgau, Germany
Profile
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