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Marcel Pieles

CAPA/Deviation/OOS Manager Solid Dosage Production

Marcel Pieles
Karlsruhe, Germany

Experience

Apr 2025 - Nov 2025
8 months
Germany

CAPA/Deviation/OOS Manager Solid Dosage Production

Haupt Pharma Wülfing GmbH – Member of the Aenova Group

  • Independent handling of deviations
  • Independent handling of CAPAs
  • Analysis of production OOS – evaluation and closure
  • Technical consulting in operations
  • Complete revision of CPV SOP, plan and report
  • Development of coaching materials for production staff
Aug 2024 - Dec 2024
5 months
Germany

Head of Solid Dosage Manufacturing

Miolma Consulting GmbH

  • Managing production according to AMWHV and EU GMP guidelines
  • Creating and training on SOPs, MBRs and other GMP/ISO relevant documentation
  • Ensuring and reviewing correct batch documentation as well as other quality records (e.g. risk analyses)
  • Preparation and approval of manufacturing instructions and documents
  • Implementation of CAPA actions from deviations, customer complaints and audits
  • Analysis and interpretation of process data and continuous process improvement
  • Responsible for manpower planning, equipment, customer support and achieving the department’s financial goals
  • Ensuring successful approval by European authorities and customers
  • Knowledge bearer for the responsible quality processes
  • Consulting on validation of manufacturing processes
  • Representation of the area of responsibility to customers and authorities
Feb 2024 - Jul 2024
6 months
Germany

Head of Sterile Production

Klosterfrau Berlin GmbH

  • Managing sterile production according to AMWHV and EU GMP guidelines
  • Advising production to ensure GMP-compliant manufacturing
  • Evaluation of deviation reports
  • Preparation and approval of manufacturing instructions and documents
  • Conducting training and developing GMP guidelines for production
  • Analysis and interpretation of process data and continuous process improvement
  • Coordinating assigned employees to ensure the quality of produced products
  • Ensuring successful approval by European authorities and customers
  • Knowledge bearer for the responsible quality processes
  • Consulting on validation of manufacturing processes
Sep 2023 - Jan 2024
5 months
Germany

Head of ODF Manufacturing

Gen-Plus GmbH & Co. KG

  • Ensuring timely planning, production and monitoring of manufacturing activities according to AMG, AMWHV and EU GMP guidelines
  • Creating and training on SOPs, MBRs and other GMP/ISO relevant documentation
  • Ensuring and reviewing correct batch documentation as well as other quality records (e.g. risk analyses)
  • Initiating, implementing and managing manufacturing-related projects
  • Collaborating on and handling internal and external complaints and deviations
  • Implementing CAPA actions from deviations, customer complaints and audits
  • Approval and oversight of changes in the change control process
  • Qualification of equipment and facilities as well as process validation
  • Responsible for manpower planning, equipment, customer support and achieving the department’s financial goals
  • Representation of the area of responsibility to customers and authorities
  • Responsible for planning, implementation, monitoring and optimization of work safety, health and environmental protection processes
Apr 2023 - Aug 2023
5 months
Germany

Process Optimization Project Manager Packaging/Product Launch Controlled Substances

Develco Pharma GmbH

  • Optimizing production workflows in packaging to ensure timely product launch
  • Revising the planning concept for optimal line utilization
  • Improving the training system for packaging
  • Conducting procurement activities
  • Resource and budget planning
  • Responsible for all operational planning, execution, control and realization of controlled substances launch projects
  • Setting objectives and creating project plans
  • Tracking timelines internally and externally
  • Conducting project meetings
  • Reporting to the steering committee
Apr 2021 - Mar 2023
2 years
Germany

Tech Transfer Manager OEB 4/OEB 5 / Project Manager

R-Pharm Germany GmbH

  • Creating process risk analyses and site-by-site analysis for product transfer in an interdisciplinary project team
  • Creating transfer protocols and reports including setting up Design of Experiments (DoE)
  • Supervising tech trials, verification batches, and validation batches
  • Evaluating and documenting results
  • Planning and scheduling experiments and ensuring machine availability
  • Planning and coordinating material requirements and staff allocation
  • Training staff on transfer activities
  • Operational planning, execution, control, and realization of OEB 4/5 tech transfer projects
  • Budget planning
  • Setting targets and creating project plans
  • Tracking timelines internally and externally
  • Conducting project meetings
  • Reporting to the steering committee
Nov 2020 - Feb 2021
4 months
Germany

Production Coordinator

R-Biopharm AG

  • Coordinating production and improving processes for SARS-CoV-2 test systems
  • Boosting efficiency by streamlining production workflows and increasing employee flexibility
  • Revising manufacturing procedures
  • Providing technical and disciplinary leadership for 32 production staff
  • Planning resources and budget
  • Implementing two semi-automatic filling lines to increase production and optimize material flow
Oct 2019 - Present
6 years 6 months

Head of Production, Project Management, Tech Transfer Management, CAPA Manager and Process Optimization

Freelance Consultant, Interim Manager

Oct 2019 - Sep 2020
1 year
Spain

Interim Head of Production

Hanna Healthcare S.L.

  • Scaling up a new API for pellets using a bottom spray process from development scale to commercial batch size
  • Optimizing the spray process to reduce yield losses by setting spray parameters
  • Creating the validation plan and conducting process validation
  • Creating manufacturing procedures
  • Training operators on the new spray process
  • Planning resources and budget
  • Providing technical and disciplinary leadership for 14 production staff
  • Carrying out procurement activities
  • Developing and implementing a new zoning concept for material and personnel flow due to COVID-19
Oct 2017 - Sep 2019
2 years
Switzerland

Head of Production

Konapharma AG

  • Boosted production efficiency by 30% by streamlining workflows and increasing employee flexibility
  • Reduced manufacturing costs by 15% by improving planning and control processes
  • Optimized product transfers and ensured timely product launches
  • Cut production deviations by 45% by revising manufacturing procedures and improving the training system
  • Reduced absenteeism by 30% by increasing employee motivation
  • Improved workplace safety through regular inspections with cross-department colleagues
  • Conducted procurement activities
  • Providing technical and disciplinary leadership for 36 production staff
  • Preparing and carrying out internal and external audits, reducing findings by 25%
  • Planning resources and budget
Jan 2009 - Sep 2017
8 years 9 months
Germany

Deputy Head of Production

Hennig Arzneimittel GmbH & Co. KG

  • Acting as Deputy Head of Production with personnel responsibility for 28 employees
  • Ensuring compliance with quality, schedule, and cost requirements
  • Improving workplace safety
  • Preparing and conducting internal and external audits
  • Participating in quality circles
  • Approving and ensuring compliance with manufacturing instructions and SOPs
  • Training employees
  • Planning and controlling production processes
  • Optimizing production workflows
  • Conducting product transfers
Sep 2007 - Dec 2008
1 year 4 months
Germany

R&D Engineer

Losan Pharma GmbH

  • Developing stick-pack formulations
  • Evaluating and co-developing a testing device to check the seal integrity of primary packaging/stick packs in collaboration with Nolek SE
  • Conducting, analyzing, and documenting tests to develop innovative solid dosage forms
  • Conducting scale-up experiments
  • Performing equipment qualification
  • Administrative tasks

Industries Experience

See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.

Experienced in Pharmaceutical (18.5 years), Biotechnology (6.5 years), and Manufacturing (6.5 years).

Pharmaceutical
Biotechnology
Manufacturing

Business Areas Experience

The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.

Experienced in Quality Assurance (18.5 years), Production (17 years), Project Management (6.5 years), Operations (3 years), Product Development (3 years), and Procurement (2 years).

Quality Assurance
Production
Project Management
Operations
Product Development
Procurement

Languages

German
Native
Spanish
Elementary

Education

Oct 2003 - Aug 2007

Fachhochschule Albstadt-Sigmaringen

Diploma Engineer (FH) · Pharmaceutical Technology · Albstadt, Germany

Sep 2000 - Jul 2003

Pfizer GmbH Arzneimittelwerk Gödecke

Pharmaceutical Technician · Freiburg im Breisgau, Germany

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Marcel based?

Marcel is based in Karlsruhe, Germany and can operate in on-site, hybrid, and remote work models.

What languages does Marcel speak?

Marcel speaks the following languages: German (Native), Spanish (Elementary).

How many years of experience does Marcel have?

Marcel has at least 19 years of experience. During this time, Marcel has worked in at least 12 different roles and for 12 different companies. The average length of individual experience is 2 years and 7 months. Note that Marcel may not have shared all experience and actually has more experience.

What roles would Marcel be best suited for?

Based on recent experience, Marcel would be well-suited for roles such as: CAPA/Deviation/OOS Manager Solid Dosage Production, Head of Solid Dosage Manufacturing, Head of Sterile Production.

What is Marcel's latest experience?

Marcel's most recent position is CAPA/Deviation/OOS Manager Solid Dosage Production at Haupt Pharma Wülfing GmbH – Member of the Aenova Group.

What companies has Marcel worked for in recent years?

In recent years, Marcel has worked for Haupt Pharma Wülfing GmbH – Member of the Aenova Group, Miolma Consulting GmbH, Klosterfrau Berlin GmbH, Gen-Plus GmbH & Co. KG, and Develco Pharma GmbH.

Which industries is Marcel most experienced in?

Marcel is most experienced in industries like Pharmaceutical, Biotechnology, and Manufacturing.

Which business areas is Marcel most experienced in?

Marcel is most experienced in business areas like Quality Assurance (QA), Production/Manufacturing, and Project Management. Marcel also has some experience in Product Development, Operations, and Procurement and Purchasing.

Which industries has Marcel worked in recently?

Marcel has recently worked in industries like Pharmaceutical, Biotechnology, and Manufacturing.

Which business areas has Marcel worked in recently?

Marcel has recently worked in business areas like Quality Assurance (QA), Production/Manufacturing, and Project Management.

What is Marcel's education?

Marcel holds a Bachelor in Pharmaceutical Technology from Fachhochschule Albstadt-Sigmaringen.

What is the availability of Marcel?

Marcel is immediately available full-time for suitable projects.

What is the rate of Marcel?

Marcel's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Marcel?

To hire Marcel, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

1200
900
600
300
Market avg: 900-1060 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.