Prashob P k
Sr. QA/QC Engineer
Erfahrungen
Juli 2012 - Sept. 2022
10 Jahren 3 Monaten Dubai, Vereinigte Arabische Emirate
Sr. QA/QC Engineer
Aries Marine & Engineering Services
Representing second party, third party & end user inspections in areas including material, project expedition, coating, welding, NDT, mechanical test, audit, review & endorsement.
Key responsibilities included:
- Pressure vessels stage wise inspections (as per ITP or RFI)
- Storage tanks
- Valves, spools, fittings
- Furnace inspection
- Casting and forging inspection
- Burners inspections
- Compressors inspection
- Valve testing, VI, DI & PMI inspection
- Pipe spooling stage wise inspections (as per ITP or RFI)
- Structural steel prefabrication stage wise inspections (as per ITP or RFI)
- Welder qualification witnessing, welding procedure preparation, welder certificate renewal
- Hydro test witnessing, pneumatic test witnessing
- Dimensional inspection, structural alignment, and bolt tightening inspection
- Coating condition monitoring services
- Coating pull of test witness and reports endorsements as a TPI
- Powder coating inspection behalf of client
- Blasting and coating inspection along with chloride and visual test as per client spec as a TPI
- Galvanizing inspection and reports endorsement as a TPI inspection agency
- Material receiving inspection and report submission as a TPI agency
- MTC review and mechanical test witness for material identification
- Pre-shipment inspection / load out inspection at ports
- Stage wise witness and report submission according to ITP as a TPI agency
- Quality audit to subcontractor behalf of client
- Quality plan, ISO documentation preparation for client
- Project final dossier/ manufacturer data report (MDR) review and endorsement as a TPI
Represented major oil & gas EPC contractors in various projects. Key projects included:
- Work for Orwell Offshore Ltd UK on the SPM Buoy & PLEM Fabrication Project for Lekki Free Zone Lagos Nigeria. Scope: Material inspection, QC coordination, coating, welding, NDT inspections, mechanical test, audit, review & endorsement. Contractor: Drydocks World Dubai.
- Work for SAIPEM on the Firenze FPSO project. Scope: Conditional survey - package includes line spools, valves, fittings, exchangers, pumps, boilers, equipment’s etc. Contractor: Drydocks World Dubai.
- Work for Drydocks World Dubai on the Platform Hollandse Kust Zuid (HKZ) Alpha Wind Farm Project Top Side. Scope: Material inspection, structural/piping inspection, hydro/pneumatic test witness, load test witness/coordination and punch list clearance. Contractor: Petrofac/Tennet.
- Work for Lamprell on the Scottish Power Renewables East Anglia One - Offshore Windfarm Project in Southern North Sea, involving the fabrication of 36 transition pieces and jackets. Scope: Material inspection, QC coordination, coating, welding, NDT inspections, mechanical test, audit, review & endorsement. Client: Scottish Power.
- Work for Tecnimont on the ADGAS Integrated Gas Development Expansion-1 project at Das Island, UAE. Scope: Material inspection, NDT witness and coordination, structural/piping inspection and QA/QC document/dossier review. Contractor: Eversendai Offshore.
- Work for Drydocks World Dubai on the Royal Dutch Shell Prelude FLNG Turret project – the world's largest floating liquefied natural gas platform. Scope: Material inspection, structural/piping inspection, hydro/pneumatic test witness, load test witness/coordination and punch list clearance. EPC Contractor: SBM/Technip.
- Work for Drydocks World Dubai on the Premier Oil Solan SOST Subsea Oil Storage Tank project. Scope: Structural/piping inspection and QA/QC document/dossier review. Contractor: Drydocks World Dubai.
- Work for Vahana Offshore on the Aryan & Arjun Accommodation Barge Self Propelling and Elevating RMC project in UAE. Scope: Material inspection, NDT witness and coordination, structural/piping inspection and QA/QC document/dossier review. Contractor: Eversendai Offshore.
- Work for GPC on the Levingston EX 320 Self Propelling and Elevating Lift Boat project in Abu Dhabi, UAE. Scope: Structural/piping inspection and QA/QC document/dossier review. Contractor: Gulf Piping Company/Levingston.
- Work for Global Energy Venture (GEV) on the Baobab (African Offshore Platform Maintenance) project in West African Offshore, Ivory Coast. Scope: Third party inspection witness.
- Work for Aries Marine on the COSL (Iran Offshore Rig Maintenance) project. Scope: Third party inspection witness.
Juli 2011 - Juni 2012
1 Jahr Chennai, Indien
QA/QC Inspector
Kamal Engineering
Specialized in structure, piping, and welding disciplines. Involved in the Ennore Tank Terminal Construction project with a scope covering material receiving inspection, structural & piping fabrication, erection, & piping pre-commissioning activities.
Key responsibilities included:
- Monitor, review and implement QA/QC procedures of the company as per client requirement.
- Verification of delivery condition of the steels as per the purchase order.
- Verification of Mill Test Certificates to ensure that the materials are confirming to code & client specifications.
- Based on the observation, comments, recommendations about the material usability or to write off.
- Check for material traceability & transit damages with respect to the packing list & delivery note for free issue materials supplied by client.
- Raising NCR for the materials found with nonconformance.
- Co-ordination with inspectors & TPI/class for various activities like receipt inspection, witnessing of tests.
- Dimensional, visual and certificate review of incoming materials like filler wires, electrodes etc.
- Prepare/review MRIR (Material Receiving Inspection Report).
- Prepare/review overage, shortage & damage reports as per the material receiving report.
- Review of scope of work, specifications and related codes and standards of awarded projects.
- Assign inspection & NDT activities to subordinates.
- Manage NDT technicians by effective utilization.
- Study & interpretation of AFC drawings, code, standards and specifications for acceptance and rejection.
- Continually educate, train, and conduct awareness to production team, liaising / advising production team on matters related to project quality and error prevention.
- Collation and reporting of quality statistics of project activity including defect rates.
- Representing QC in project meeting & updating the status on daily / weekly basis.
- Coordinate with clients/contractors/TPI for quality related activities.
- Maintain office ethics among QC staff.
- Ensure all inspection activities are effectively carried out as per the approved ITP and reports are documented and maintained without undue delay.
- Conduct/witness PQR test and WQT test for welders.
- Check all welding parameters before, during and after welding for SAW, SMAW, GTAW & FCAW welding.
- Verify calibration of welding machine and all welding tools including baking and holding oven.
- Perform visual inspections as per WPS requirements before, during and after welding.
- Perform dimensional inspections as per requirements after welding.
- Ensure cutting activities are performed as per requirements.
- Arrange & witness NDT of weld joints and maintain reports.
- Radiographic film interpretation and report review.
- Preparing request for all welding activities like, fit-up, weld visual and dimensional inspection, weld repair rate report, weekly weld report, weld summary report, weld tracking report, positive material identification (PMI) report, hardness report and PWHT report.
- Conduct/witness hydro test as per client requirements.
- Monitoring production activities for the continuous improvement in quality.
- Raising inspection checklist as per daily activity.
- Ensure that a quality system is established, implemented and maintained in accordance with clients and industry codes, standards and specification.
- Preparing all welding documents for hydro test package like summary report, NDT report, RTFI report, all checklists, weld map etc.
- Initiate action to prevent occurrence of any non-conformities relating to the fabrication work activities, welding activities and quality system.
- Documentation of quality records.
- Review and maintaining records of calibration certificates of instruments, personnel certifications, batch test certificates for consumables etc.
Zusammenfassung
- A result-driven professional in Quality Assurance & Quality Control in oil & Gas and Power Industry both Offshore/Onshore construction & installation.
- Provide QA/QC support on assigned functional area(s) to ensure that products or services provided were in accordance with quality requirement.
- Directed quality control activities and implemented effective techniques to bring efficiency in operations to improve quality standards & achieve maximum cost savings.
- Facilitated effective implementation of Quality Management Systems throughout the organization.
- Encouraged quality culture through creative & innovative ideas and campaigning.
- Reviewed the customer specifications, supervised & assisted QC inspectors with respect to appraisals, discipline, training & development in accordance with the company standards; provided effective resolutions to customer complaints and visited customer ends for resolving QC related issues.
- Exhibited leadership in identifying & verifying quality issues or trends in the assigned area or product based on data from a variety of sources; suggesting corrective actions for the same in coordination with project management, engineering & purchasing departments.
- Impressive success in implementing various standards to improve the product quality & services, establishing KPIs, monitoring and measuring performance followed by evaluating and improving the same continually.
- Expertise in Inspecting & Monitoring. Welding (WPS/PQR), NDE, PWHT, Coating, Materials, Equipment, Vendor Inspections and Management.
- Strong foundation in International Level NDT disciplines and QA/QC Inspections.
- Conducted safety workshops/trainings, job specific training, monthly safety bulletin, first aid and firefighting training classes as per the requirements of industrial/ academic fraternity.
- Good exposure with hands on experience in Structural, Piping Welding, Coating Inspections and Conditional Surveys.
- Good exposure in heavy structure fabrication and assembly.
- Implemented standards and ensured adherence to quality standards through in-process checks.
- Conducted Internal Audit and Supplier Audit.
Sprachen
Englisch
Verhandlungssicher
Hindi
Verhandlungssicher
Malayalam
Verhandlungssicher
Tamil
Verhandlungssicher
Deutsch
Grundkenntnisse
Ausbildung
University of Kannur
BTech · Mechanical Engineering · Indien
Zertifikate & Bescheinigungen
ASNT NDE Level-II in MPI, PT, RT and UT
IIT Training Institute
CATIA V5
CSWIP 3.1 Level 2
TWI, UK
Certified Professional AutoCAD 2012
ISO 9001:2015 Lead Auditor, Quality Management Systems
PMP® Certification Training Course
Pro-E wildfire 3
Six Sigma Black Belt Certification Training– Level I
UAE Driving License
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