Hossam A. - Electrical & Maintenance Manager

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Giza, Egypt

Experience

Nov 2020 - Present

5 years 1 month

Faiyum Oasis, Egypt

Electrical & Maintenance Manager

BRAND for Pharmaceutical Industries SEMAK for Cosmetics (Penduline)

Improved machine availability by 38% (2023 vs. 2024), increasing production service level (SL%) to 85% (2024).
Developed and upgraded old machines to increase reliability.
Implemented preventive maintenance plans to reduce Mean Down Time (MDT), increase Mean Time Between Failures (MTBF), and reduce Mean Time To Repair (MTTR).
Enhanced production quality and output.
Conducted malfunctions root cause analysis, reducing mixer heating/cooling time by 45%.
Synchronized planned maintenance with production schedules to increase service level.
Built spare parts control sheet and warehouse, reducing budget by 26% (2023 vs. 2024).
Created machine history log book to analyze and eliminate breakdown root causes.
Followed up on contracting projects to ensure quality.
Specified spare parts to increase lifetime and reduce lifecycle cost.
Monitored machine behavior data and technician reports to define predictive actions (daily maintenance report & monthly operation report).
Collaborated with production department to calculate OEE for each line.
Recorded consumption and costs of factory utilities to calculate finished goods cost.
Coached and troubleshooted with technicians to reduce repair time and improve skills.

Jan 2019 - Dec 2020

2 years

Suez, Egypt

Freelance Project

Ataqa Gypsum Factory / Suez

Upgraded old classic panel to a PLC and inverter based system and communicated with PLC & SCADA.

Jan 2019 - Dec 2020

2 years

Egypt

Freelance Project

CID / Haram, Giza

Replaced defective Schneider HVAC inverters with ABB inverters.

Jan 2019 - Dec 2020

2 years

Egypt

Freelance Project

CID / Haram, Giza

Initiation and PLC programming and tracing.

Jan 2019 - Dec 2020

2 years

Egypt

Freelance Project

CID / Haram, Giza

Maintained tubes filling machine (Axomatic) PLC communication and operation.

Jan 2019 - Dec 2020

2 years

Egypt

Freelance Project

CID / Haram, Giza

Design, assembly and HMI & PLC programming.

Jan 2019 - Dec 2020

2 years

Egypt

Freelance Project

Classique Patisseries

Upgraded speed control for conveyors and process temperature control.

Jan 2019 - Dec 2020

2 years

Egypt

Freelance Project

Novartis / Al Sawah street

Maintained water station and fixed communication issues between station parts.

Mar 2014 - Nov 2020

6 years 9 months

6th of October City, Egypt

Electrical Section Head

M&A for Glass Processing

Built electrical infrastructures including cable trays, main distribution boards, and production main panels.
Assisted foreign technicians in production line assembly.
Designed and implemented new cable tray paths, reducing power cable length and cost by 8%.
Modified control circuits with vendor technicians for better performance and lower component costs (photo sensors and direct sunlight).
Specialized maintenance team members on certain machines to increase performance.
Developed maintenance procedures based on manuals and field experience.
Implemented preventive maintenance plans to prevent sudden stoppages and unscheduled breakdowns.
Increased production line productivity by 7% through predictive maintenance (recording and analysis).
Calculated MDT, MTBF, and MTTR to assess machine and line status and take appropriate actions.

Jan 2007 - Mar 2014

7 years 3 months

Al Obour City, Egypt

Electrical Maintenance Engineer

Essel Propack Misr

Performed preventive maintenance and repair work on electrical systems and components.
Developed and implemented a preventive maintenance program to extend machine life and reduce maintenance costs.
Trained a team of electricians on proper installation and maintenance of electrical systems, reducing repair time.
Decreased maintenance costs by 10% through preventive maintenance and improved inventory management.
Diagnosed and repaired mechanical and electrical systems on various production units.

Summary

Build an accumulative maintenance career, developing skills from technical, soft skills to managerial and planning over years of practical maintenance management in manufacturing, cosmetics and production firms as a full-time maintenance engineer or freelancing project in different aspects.

My main goals as a maintenance manager are: