Hossam Azzaz
Electrical & Maintenance Manager
Experience
Nov 2020 - Present
5 years 3 monthsElectrical & Maintenance Manager
Brand for Pharmaceutical Industries SEMAK for Cosmetics (Penduline)
- Improved machine availability by 38% (2023 vs. 2024), increasing production service level to 85% in 2024.
- Developed and upgraded old machines to enhance reliability.
- Implemented preventive maintenance plans to reduce Mean Down Time (MDT), increase Mean Time Between Failures (MTBF), and reduce Mean Time To Repair (MTTR).
- Analyzed malfunctions root causes, reducing mixer heating/cooling process time by 45%.
- Synchronized planned maintenance with production schedules to increase service level.
- Built spare parts control sheet and warehouse, reducing budget by 26% (2023 vs. 2024).
- Created machines history log book to analyze and eliminate breakdown root causes.
- Followed up on contracting projects to ensure quality.
- Specified spare parts for increased lifetime and cost reduction.
- Monitored machine behavior and technician data to define predictive maintenance actions.
- Collaborated with production department to calculate Overall Equipment Effectiveness (OEE) for each line.
- Recorded factory power consumption (electricity, water, expenses) to calculate cost of finished goods.
- Coached technicians for troubleshooting and skill improvement.
Jan 2019 - Dec 2020
2 yearsSuez, Egypt
Panel Upgrade
Ataqa Gypsum Factory
- Upgraded classic panel to PLC and inverter based system and integrated communication with PLC & SCADA.
Jan 2019 - Dec 2020
2 yearsEgypt
Air Conditions Maintenance and Upgrade
CID
- Replaced defective Schneider HVAC inverters with ABB inverters.
Jan 2019 - Dec 2020
2 yearsEgypt
Ampoule Line
CID
- Initiation and PLC programming and tracing.
Jan 2019 - Dec 2020
2 yearsEgypt
CIP/SIP
CID
- Design, assembly and HMI & PLC programming.
Jan 2019 - Dec 2020
2 yearsEgypt
Tubes Filling Maintenance
CID
- Maintained tubes filling machine (Axomatic) for PLC communication and operation.
Jan 2019 - Dec 2020
2 yearsTemperature and Conveyor Upgrade
Classique Patisseries
- Upgraded speed control for conveyors and process temperature control.
Jan 2019 - Dec 2020
2 yearsWater Station Maintenance
Novartis
- Maintained water station by fixing defective communication between station parts.
Mar 2014 - Nov 2020
6 years 9 months6th of October City, Egypt
Electrical Section Head
M&A for Glass Processing
- Built electrical infrastructures including cable trays, main distribution boards, and production main panels from scratch.
- Assisted foreign technicians in assembly of production lines.
- Designed and implemented new cable tray paths, reducing cable length and cost by 8%.
- Modified control circuits with vendor technicians to improve performance and reduce component costs.
- Specialized maintenance team members on certain machines to boost performance.
- Developed maintenance procedures based on manuals and field experience.
- Established preventive maintenance plans to prevent unscheduled breakdowns.
- Increased production line productivity by 7% through predictive maintenance.
- Calculated MDT, MTBF, and MTTR to assess machine and line performance.
Jan 2007 - Mar 2014
7 years 3 monthsAl Obour City, Egypt
Electrical Maintenance Engineer
Essel Propack Misr
- Performed preventive maintenance and repair on electrical systems and components.
- Developed and implemented a preventive maintenance program, extending machine life and reducing costs.
- Trained electricians on installation and maintenance practices, decreasing repair times.
- Reduced maintenance costs by 10% through preventive maintenance and improved inventory management.
- Diagnosed and repaired mechanical and electrical systems across various production units.
Summary
Build an accumulative maintenance career, developing skills from technical, soft skills to managerial and planning over years of practical maintenance management in manufacturing, cosmetics and production firms as a full-time maintenance engineer or freelancing project in different aspects.
My main goals as a maintenance manager are:
- Decreasing down times.
- Increasing availability and reliability of machines and equipment.
- Get the best of maintenance budget & spare parts control.
So, I'm looking for a new establishment for new challenges and improving the maintenance management skills gained.
Skills
- Total Productive Maintenance (Tpm)
- As-built Drawing
- Branch Circuit Design
- Preventive Maintenance
- Corrective Maintenance
- Overall Equipment Effectiveness
- Time Management
- Budget Control
- Maintenance Inventory Control
- Speed Drives (Abb, Schneider, Delta)
- Plc (Simatic Manager – S7-300)
- Plc (Tial Portal V14)
- Hmi (Delta, Dopsoft)
Languages
Arabic
NativeEnglish
AdvancedEducation
Oct 1997 - Jun 2002
Cairo University
BSc in Electrical Power Engineering · Electrical Power Engineering · Cairo, Egypt · Pass
Certifications & licenses
Certified Maintenance & Reliability Professional Roadmap (CMRP BOK)
METHAQ – Maintenance Mastery Consultancy
Global Maintenance Management – GMM- 80 hrs.
METHAQ – Maintenance Mastery Consultancy
Lean Six Sigma White Belt
MF Treinamentos
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