Stephan J.

FMEA Trainer and Coach

Bietigheim-Bissingen, Germany

Experience

FMEA Trainer and Coach

Securing various safety-critical hardware and software systems with safety level (A)SIL 2+3 according to IEC 61508 / ISO 26262 for functional safety using FMEA (matrix)/FTA in mechanical engineering as well as in the automotive and rail sectors.

Reviewer / Functional Safety Expert and Trainer for Functional Safety

Reviewing various products for compliance with Functional Safety according to 61508x, 62061, 13849x, 26262x, 25119x as a basis for VDE certification.

Project Manager for Process Implementation and Rollout

Rollout of optimized E/E testing processes for complete vehicle testing, including release-compliant vehicle updates of test vehicles in all plants worldwide.

Process Consultant and Implementer

  • Securing the quality of E/E cross-sectional functions as PLQ-E/E for plants and launches worldwide.
  • Defining and implementing the PLQ-E/E processes and roles into the existing process landscape, including interfaces.
  • Transferring to the processes of subsequent model series.

Lead Moderator and Trainer

Moderation of numerous workshops and conducting moderator and methods seminars on various topics in quality management, especially Quality Function Deployment (QFD), value analyses, and Failure Mode and Effects Analyses (FMEA).

Responsible Sub-project Manager Hardware

1-Tier System Supplier

Hardware sub-project leadership of a development project in the field of engine controls, including the establishment and rollout of engine control families.

Member of the author collective

DGQ

DGQ volume 13-11 "FMEA".

Internal Auditor and Quality Management Coach

Various Companies (International Tier 1 and SMEs)

  • Consulting and support in transitioning from TS16949 to IATF16949.
  • Internal auditing.
  • Gap analysis.
  • Support in defining, rolling out, and implementing new processes.

Project Engineer

Ruhla Vehicle Electronics

In the field of hardware and software development.

Germany

Methods Moderator and Coach

Large Tier 1

Concept selection using QFD, value analysis and FMEA for strategic projects.

Project Safety Manager

International Tier 1

  • Functional Safety Manager in a project for fully autonomous driving level 3.
  • Maintaining the safety plan.
  • Conducting reviews of safety artifacts.
  • Creating safety analyses, safety case, CAT2-5.
  • Coaching the entire safety team.

Consultant, Moderator, Trainer, and Coach for Risk Analyses, Functional Safety and FMEA

Medical Device Manufacturer

Implementation of the FMEA methodology in combination with risk management according to ISO 14971 into business processes.

Functional Safety Expert and Quality Management Consultant/Coach

Medium-sized Mechanical Engineering Company

Securing various special machines for machine safety and functional safety according to 13849x and introducing the required quality management and functional safety processes.

Development Engineer and Project Manager Hardware Development

Robert Bosch GmbH

Powertrain.

Internal Consultant

Robert Bosch GmbH

In proactive quality management.

Process Consultant

Subsidiary of the largest OEM

Functional Safety expert in defining, implementing, and rolling out safety processes into development.

Managing Partner

QM Methoden-Beratung-Software UG (haftungsbeschränkt)

Consulting and interim management in safety, project, and quality management.

Languages

German
Native
English
Advanced
Russian
Intermediate

Education

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Electromechanic

IHS Zwickau

Diploma Engineer, Automotive Engineering, Vehicle Electronics · Engineering · Zwickau, Germany

Certifications & licenses

FMEA Trainer

Internal 1st and 2nd party auditor IATF 16949

Project Manager

QFD Trainer

Quality Manager

Safety Engineer according to IEC 61508

TÜV Süd

Value Analyst

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