Jerzy Bartosiewicz

Quality Engineer

Austria
Experience
Jan 2019 - Present
6 years 7 months

Quality Engineer

Freelancer

Engagement for Mercedes-Benz (supplier Stalmech in Poland, 2022):

  • Task force at supplier Stalmech in Poland
  • Optimization of welding processes
  • Production planning optimization
  • Shop floor
  • Quality planning APQP (from Stalmech/Poland project list)
  • Sampling processes PPAP (from Stalmech/Poland project list)
  • Process optimization (from Stalmech/Poland project list)
  • Monitoring welding processes (from Stalmech/Poland project list)

Engagement for Knipping Kunststofftechnik (2022):

  • Independent handling of quality issues on customer and supplier side, documentation, action tracking
  • Reporting on current quality issues
  • Conducting product audits (VDA 6.5)
  • Creating and updating QM documentation (work instructions, inspection instructions, customer-specific documents)
  • Process analysis and system audit VDA 6.3, quality assurance (3 months)
  • Quality planning APQP (from Knipping Kunststoff Technik GmbH project list)
  • Complaint handling 8D (from Knipping Kunststoff Technik GmbH project list)
  • Sampling processes PPAP (from Knipping Kunststoff Technik GmbH project list)

Project for IFAO Ismaning (2020-2021):

  • Plant relocation from Germany to Slovakia (Hörmann Automotive Penzberg)
  • Interim head of quality assurance at the plant in Slovakia
  • Monitoring welding processes (welded parts for MAN)
  • Quality optimization: problem tracking using QM methods FMEA, KVP, Pareto, 8D, 5M | APQP
  • Supplier development in Poland (focus on quality assurance)

Other freelance projects (2021-2022):

  • For Jungheinrich, supplier in Poland (forged parts): plant manager support in quality assurance, monitoring welding processes.
  • Supplier development in Slovenia (3 months): acceptance test certificate 3.1.
  • As quality manager in Slovakia (5 months): quality optimization, quality planning, staff training in quality.

Additional projects as freelancer since 2019:

  • For Siemens Mobility: securing supply bottlenecks and part deliveries from critical suppliers in Slovenia, sampling processes PPAP, complaint handling, process optimization.
  • For Katek: quality planning APQP, sampling processes PPAP, complaint handling, supplier support.
  • For Siemens AG: supplier coaching, securing supply bottlenecks and part deliveries from critical suppliers in Slovenia.
  • For MAN - Hörmann Banovce Slovakia: plant management support in production and welding, capacity increase, quality optimization, supplier coaching, monitoring welding processes.
  • For Jungheinrich - Kuznia Jawor Poland: plant management support in production and capacity increase, quality optimization.
Jan 2007 - Dec 2019
13 years

Quality Engineer

Service Provider

Supplier and quality management:

  • Process optimization, standardization of machines to produce parts on multiple machines
  • Personnel selection (personnel matrix)
  • Quality optimization: problem tracking using QM methods FMEA, KVP, Pareto, 8D, 5M | APQP
  • Creation of inspection plans (status, quantity, dimensions, parameters...)
  • Creation of action plans and monitoring
  • Supplier selection - maturity evaluation, SCR, sourcing
  • Initial samples and support during start-up phase as well as complaint management for Daimler, VW, Audi for Saint-Gobain
  • Conducting supplier audits
  • Intervention and escalation management
  • Logistics planning and production control
  • Audit VDA 6.3

Al die-casting | Low-pressure die-casting:

  • Failure analysis of Al die-cast parts such as gearbox covers
  • Analysis of production processes for manufacturable design of constructions
  • Analysis of failure prevention potentials regarding porosities
  • Capacity analyses
  • Optimization of mechanical machining of Al cast parts
  • Failure analysis of low-pressure Al cast parts such as rear axle
  • Process optimization of bending and hardening for parts such as stabilizers
  • Optimization of welded parts

Plastic injection molding:

  • Optimization of plastic injection molding processes
  • Optimization of tools and tool geometries for plastic injection molding
  • Involvement in tool design and construction
  • Production areas: injection molding and plastic overmolding of Al tubes for VW customer parts
  • Testing and validation of plastic and granulate production according to technical customer specifications (MFI, Charpy, heat resistance, flame retardancy, color, etc.)
  • Validation of component feed mixing and extrusion

Projects for clients:

  • Saint-Gobain - EMPB
  • Bausch in Bagnang - Task force VW
  • Saargummi - Task force Daimler
  • Kovolit Brno - Task force VW
  • Faurecia Kosice - Task force Daimler
  • Brose timing tracking
  • Continental - SQM – ADAS Lindau
  • Task force - supplier selection
  • BMW: escalation management
  • BMW: process approvals
  • BMW: APQP
  • BMW: camera and radar development
  • BMW: resident engineering
  • BMW: failure prevention analysis for cracks in low-pressure Al die-cast parts
  • BMW: welded parts analysis
  • BMW: manufacturability assessment (HBW), process control plan (PLP) and FMEAs review
  • BMW: drawing specification review, analysis and CC/SC agreement
  • BMW: process planning and execution aligned with HBW, PLP and FMEA
  • BMW: analysis of data/measurements for defined characteristics
  • BMW: correlation between measured values and data history
  • BMW: analysis and evaluation of measurement methods, frequencies and sampling
  • BMW: evaluation with improvement potentials and action recommendations for CC/SC agreement
  • BMW: evaluation with improvement potentials and recommendations for agreement on CC/SC characteristics that are not capable
  • Porsche AG: process and quality optimization at suppliers
  • Porsche AG: bumper assembly
  • Volkswagen AG: process and quality optimization at suppliers
  • Volkswagen AG: process control in development
  • Volkswagen AG: optimization of mechanical machining of Al cast parts
  • Volkswagen AG: failure analysis of Al low-pressure cast parts such as rear axle
  • Volkswagen AG: quality optimization of plastic parts during initial sampling (BEON)
  • Mahle AG: production relocation from Vaihingen to Poland for plastic parts at Burkhard
  • Deutz AG: production relocation from Mühlacker to Bulgaria for cooling and fuel lines at Sihn
  • Streetscooter Aachen: prototype construction of e-transporter - parts responsible

Additional tasks (from 2007-2019):

  • Supplier and complaint management using 8D reporting, quality planning (APQP, FMEA)
  • Standardization and qualification of attachment parts in vehicle development, e.g., series parts (grab handles, sun visors, connections, trims, etc.) and integration into prototypes
  • Supplier and material qualification (use and adaptation of series material for prototype parts)
  • Cost reduction and capacity increase through use of standardized materials
  • Support of prototype phases Golf, Sharan, Phaeton including supplier selection and production planning for Volkswagen in plastic parts and interior/exterior assemblies
  • Approval of initial samples and process control for Daimler in plastic parts and exterior assemblies
Jan 2004 - Dec 2007
4 years

Quality Engineer

Service Provider

  • Supplier management
  • Approval of initial samples
  • Quality planning
  • Internal audits
  • Work preparation
  • Complaint handling
Jan 2000 - Dec 2003
4 years

Plant Manager

Rhenus Contrac

  • Control and monitoring of production processes for bumpers and bumper assembly
  • Creation and updating of work instructions
  • Monitoring quality requirements
  • Initiation and review of maintenance
  • Monitoring of equipment
  • Procurement of tools and consumables
  • Managing about 100 skilled workers including shift scheduling
Jan 1998 - Dec 2000
3 years

Production Manager

On Line GmbH

  • Production logistics
  • Bumper assembly for Ford customer center of Dynamit Nobel
  • Documentation and classification of defects
  • Material disposition
  • Procurement and management of external staff
  • Responsibility for about 100 employees
Jan 1996 - Dec 1998
3 years

Independent Sales Partner

Eismann

Jan 1992 - Dec 1996
5 years

Laboratory Technician

A. Schulmann GmbH

  • Granulate standardization (PA 6 and PA 66) for Bosch and BMW (adapting existing series granulate for new part development)
  • Plant control and sample production
  • Monitoring ongoing production
  • Measuring technical values
  • Color matching
  • Production release
Jan 1987 - Dec 1992
6 years

Shift Supervisor

Philips Lighting GmbH

  • Supervising staff (about 20)
  • Work assignment
  • Setting up machines: polyester presses, thermoplastic injection molding machines, blow molding machines, polyester injection molding machines
  • Production control
Jan 1984 - Dec 1987
4 years

Machine Fitter

Daimon-Duracell

  • Repair, adjustment and operation of welding machines
Jan 1976 - Dec 1980
5 years
Poznań, Poland

Designer

Paper Industry

Jan 1973 - Dec 1976
4 years
Poznań, Poland

Design Assistant

Rail Vehicles

Summary
  • Comprehensive and long-standing expertise in quality management and quality assurance
  • Very good expertise in common Q-tools, e.g., FMEA, APQP, PPAP, 8D Report, etc.
  • Very good expertise in failure analysis and problem-solving (Ishikawa, 5 why)
  • Very good knowledge of quality standards ISO 9001 / IATF 16949
  • Very good expertise in supplier development and auditing
  • Process optimization
  • VDA 2 sampling (VW BEON)
  • Audit VDA 6.3
Languages
Polish
Native
German
Advanced
Slovak
Intermediate
English
Elementary
Education
Oct 1979 - Jun 1981

Technical University in Poznań

Rail Vehicle Engineering · Poznań, Poland

Oct 1969 - Jun 1973

Railway Technical School in Poznań

Traffic Engineering · Poznań, Poland

Certifications & licenses

Acceptance Test Certificate 3.1

Audit VDA 6.3

Training as a Materials Testing Specialist

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