Jerzy Bartosiewicz - Quality Engineer

Austria

Experience

Jan 2019 - Present

6 years 7 months

Quality Engineer

Freiberufler

Engagement for Mercedes-Benz (supplier Stalmech in Poland, 2022):

Task force at supplier Stalmech in Poland
Welding process optimization
Production planning optimization
Shop floor
Quality advance planning APQP (from Stalmech/Poland project list)
Sampling processes PPAP (from Stalmech/Poland project list)
Process optimization (from Stalmech/Poland project list)
Welding process monitoring (from Stalmech/Poland project list)

Engagement for Knipping Kunststofftechnik (2022):

Independent handling of quality issues on the customer and supplier side: documentation, follow-up of actions
Reporting on quality issues – current Q problems
Conducting product audits (VDA 6.5)
Creation and updating of QM documentation (work instructions, inspection instructions, customer-specific documents)
Process analysis and system audit VDA 6.3, quality assurance (3 months)
Quality advance planning APQP (from Knipping Kunststoff Technik GmbH project list)
Complaint processing 8D (from Knipping Kunststoff Technik GmbH project list)
Sampling processes PPAP (from Knipping Kunststoff Technik GmbH project list)

Project for IFAO Ismaning (2020-2021):

Plant relocation from Germany to Slovakia (Hörmann Automotive Penzberg)
Interim head of quality assurance at the plant in Slovakia
Welding process monitoring (welded parts for MAN)
Quality optimization: error tracking using QM methods FMEA, KVP, Pareto, 8D, 5M | APQP
Supplier development in Poland (focus on quality assurance)

Further projects as freelancer (2021-2022):

For Jungheinrich, supplier in Poland, forged parts: support of plant management in quality assurance, monitoring of welding processes.
Supplier development in Slovenia (3 months): acceptance test certificate 3.1.
As quality manager in Slovakia (5 months): quality optimization, quality advance planning, staff training in quality.

Additional projects under freelancer activity since 2019:

For Siemens Mobility: secure supply bottlenecks and delivery of parts at critical suppliers in Slovenia, sampling processes PPAP, complaint handling, process optimization.
For Katek: quality advance planning APQP, sampling processes PPAP, complaint handling, supplier support.
For Siemens AG: supplier coaching, secure supply bottlenecks and deliveries of parts at critical suppliers in Slovenia.
For MAN – Hörmann Banovce Slovakia: support of plant management in production and welding, capacity increase, quality optimization, supplier coaching, Jungheinrich, welding process monitoring.
For Jungheinrich – Kuźnia Jawor Poland: support of plant management in punching and capacity increase, quality optimization.

Jan 2007 - Dec 2020

13 years

Quality Engineer

Dienstleister

Supplier and quality management:

Process optimization, handling machine standardization, aiming to produce parts on multiple machines as much as possible
Personnel selection (personnel matrix)
Quality optimization: error tracking using QM methods FMEA, KVP, Pareto, 8D, 5M | APQP
Creation of inspection plans (status, quantity, dimensions, parameters...)
Creation of action plans and monitoring
Supplier selection – maturity evaluation, SCR, sourcing
Initial sample approvals and support during ramp-up phase as well as complaint management towards Daimler, VW, Audi for Saint-Gobain
Conducting supplier audits
Intervention and escalation management
Logistics planning and production control
Audit VDA 6.3

Aluminum die casting | low-pressure casting:

Failure analysis of aluminum die-cast parts such as gearbox covers
Analysis of manufacturing processes with regard to design for manufacturability
Analysis of failure prevention potentials regarding porosities
Capacity analyses
Optimization of machining of aluminum cast parts
Failure analysis of aluminum low-pressure cast parts such as rear axle
Process optimization of bending and hardening of parts such as stabilizers
Optimization of welded parts

Plastic injection molding:

Optimization of plastic injection molding process
Optimization of tools and tool geometries for plastic injection molding
Participation in tool design and construction
Manufacturing areas: injection molding and plastic overmolding of aluminum tubes for VW customer parts
Testing and validation of plastic and granulate production according to technical customer specifications (MFI, Charpy, heat resistance, flame retardancy, color, etc.)
Validation of component feed mixing and extrusion

Projects for the following customers:

Saint-Gobain – EMPB
Bausch in Bagnang – task force VW
Saargummi – task force Daimler
Kovolit Brno – task force VW
Faurecia Kosice – task force Daimler
Brose – timing tracking
Continental – SQM – ADAS Lindau
Task force – supplier selection
BMW: escalation management
BMW: process approvals
BMW: APQP
BMW: camera and radar development
BMW: resident engineering
BMW: analysis of failure prevention regarding cracks in aluminum low-pressure cast parts
BMW: analysis of welded parts
BMW: manufacturability assessment (HBW), process control plan (PLP) and FMEAs review
BMW: review and analysis of drawing specifications and CC/SC agreements
BMW: align process planning and execution with HBW, PLP and FMEA
BMW: analysis of data/measurements for defined characteristics
BMW: correlation between measured values and data history
BMW: analysis and evaluation of applied measurement methods, frequencies and samples
BMW: evaluation with improvement potentials and recommendations for CC/SC agreement
BMW: evaluation with improvement potentials and recommendations for CC/SC agreement for characteristics that are not capable
Porsche AG: process and quality optimization at suppliers
Porsche AG: bumper assembly
Volkswagen AG: process and quality optimization at suppliers
Volkswagen AG: process control in development
Volkswagen AG: optimization of machining of aluminum cast parts
Volkswagen AG: component failure analysis of aluminum low-pressure cast parts, e.g., rear axle
Volkswagen AG: quality optimization of plastic parts during initial sampling (BEON)
Mahle AG: production relocation from Vaihingen to Poland for plastic parts at Burkhard
Deutz AG: production relocation from Mühlacker to Bulgaria of cooling and fuel lines at Sihn
Streetscooter Aachen: prototype construction of e-transporter – responsible for parts

Supplementary tasks (from 2007-2019 section):

Supplier and complaint management using 8D reporting, quality advance planning (APQP, FMEA)
Standardization and qualification of attachment parts in vehicle development, e.g., existing series parts (handles, sun visors, connectors, trims, etc.) and integration into prototypes.
Supplier and material qualification (use and adaptation of series material for prototype parts)
Cost reduction and capacity increase by using standardized materials
Support of prototype phases Golf, Sharan, Phaeton including supplier selection and production planning for Volkswagen in the fields of plastic parts and interior and exterior assemblies
Acceptance of initial sample approvals and process control for Daimler in the field of plastic parts and exterior assemblies

Jan 2004 - Dec 2008

4 years

Quality Engineer

Dienstleister

Supplier management
Approval of initial sample runs
Quality advance planning
Internal audits
Work preparation
Complaint handling

Jan 1999 - Dec 2004

4 years

Operations Manager

Rhenus Contrac

Control and monitoring of bumper manufacturing and bumper assembly processes
Creation and updating of work instructions
Monitoring of quality requirements
Initiation and inspection of maintenance
Monitoring of equipment
Procurement of tools and consumables
Supervising industrial staff (approx. 100) including shift scheduling

Jan 1998 - Dec 2000

3 years

Production Manager

On Line GmbH

Production logistics
Bumper assembly for the Ford customer center of Dynamit Nobel
Documentation and classification of defects
Material disposition
Procurement and management of temporary staff
Responsibility for approx. 100 employees

Jan 1996 - Dec 1998

3 years

Independent Sales Partner

Fa. Eismann

Jan 1992 - Dec 1997

5 years

Laboratory Technician

A. Schulmann GmbH

Granulate standardization (PA 6 and PA 66) for Bosch and BMW (adaptation of existing granulate series for new part development)
Operational control and sample production
Monitoring of ongoing production
Measurement of technical values
Color matching
Production release

Jan 1987 - Dec 1992

6 years

Shift Supervisor

Philips Licht GmbH

Supervision of personnel (approx. 20)
Work allocation
Machine setup: polyester presses, thermoplastic injection molding machines, blow molding machine, polyester injection molding machine
Production control

Jan 1983 - Dec 1987

4 years

Maintenance Fitter

Daimon-Duracell

Repair, adjustment and operation of welding machines

Jan 1976 - Dec 1981

5 years

Poznań, Poland

Designer

Papierindustrie

Jan 1973 - Dec 1976

4 years

Poznań, Poland

Design Assistant

Schienenfahrzeugen

Summary

Comprehensive and long-standing expertise in quality management and quality assurance
Very good expertise in common Q-tools, e.g., FMEA, APQP, PPAP, 8D report, etc.
Very good expertise in failure analysis and problem solving (Ishikawa, 5 Why)
Very good knowledge of quality standards QS-9001 / IATF 16949
Very good expertise in supplier development and auditing
Process optimization
VDA 2 sample approvals (VW BEON)
Audit VDA 6.3